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Uputstvo za upotrebu TKP 

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For  proper  operation  of  the  boiler  and  extending  the  life  expectancy,  the  boiler  should  be 
regularly cleaned. Clean boiler saves the fuel. Only 1 mm of deposits on the walls of the firebox 
increases  fuel  consumption    by  5%  to  10%.  When  the  deposits  is  3mm  thick,  which  is  not 
uncommon after one heating season, heating costs are increased by 30%. 
 
 

 
Clean the boiler using cleaning kit, which is the part of the standard equipment that is delivered 
together with the boiler (Figure 10), remove layers of ash and soot from exchange surfaces.. 
 
(water-cooled grate, boiler walls, water-cooled rack) and flue vent 
 
 

 
 

Figure10 boiler cleaning equipment 

 
 

 
 

Low temperature corrosion 
 

 

Boiler cleaning can be performed only when the fuel is 

burned completely and the water temperature in the system is 

below 

35 °C 

 

Clean the firebox at least once in a week, a clean thoroughly at 

least once in two weeks. 

 

When cleaning the boiler and flue gas pipes it is necessary to 

check the chimney. Dirty chimney prevents the proper 

operation of the boiler and can cause consequences on 

human health and property. 

Summary of Contents for TKP 20

Page 1: ...TOPLING USER GUIDE Hot Water Boiler TKP Type...

Page 2: ...3 1 Introduction 10 3 2 Technical data 11 3 3 Installation of boiler TKP type 13 3 4 Declaration of conformity 22 4 BOILER MAINTENANCE 23 4 1 Frequency of cleaning and maintenance 23 5 POSSIBLE PROBL...

Page 3: ...e TKP We keep developing and enhancing our boilers All information regarding this Guide that are related to the boiler type TKP are correct at the moment of printing Before the use all details mention...

Page 4: ...TKP User Guide ________________________________________________________________________________________ 4...

Page 5: ...of boiler technical data how to connect the boiler on central heating installation 4 Maintenance how to clean the boiler the frequency of maintenance and cleaning 5 Possible problems in operating whi...

Page 6: ...regulator Is used to regulate the amount of air which enters the boiler through the flap on the lower door Flue gas pipe Takes out flue gas from flue pipe to chimney Boiler firebox The place where so...

Page 7: ...ioning should demonstrate you how to use it Use boiler only when it is completely in order Use it the right way and for the purpose for which it is intended always taking care of your own safety and t...

Page 8: ...sidered Attention High temperature surfaces Contact with such surfaces may cause burns Wait for the boiler to cool to touch these uninsulated surfaces Warning Danger of choking carbonmonoxide Whenboil...

Page 9: ...Warning Work in areas that are marked with this symbol could result in serious injury or create serious damage Attention High temperature surfaces Work in areas marked with this symbol can lead to bur...

Page 10: ...aid to the Chapter 2 Safety instructions This especially refers to those who only occasionally use the boiler for example only when cleaning or other tasks related to the maintenance of the boiler Thi...

Page 11: ...0 70 The firebox and convective part of the boiler are made of high quality boiler metal sheet using welding technology The boiler is well insulated with hard pressed mineral wool in quality sheet boi...

Page 12: ..._________ _____________________________________________________________________________ 12 3 2 Technical data Identification table for boilers Identification of the boiler can be done with identificat...

Page 13: ...4 28 380 150 TKP 65 65 748 890 1375 200 190 1040 6 4 1 2 3 4 30 480 200 TKP 80 80 765 990 1375 200 190 1040 6 4 1 2 3 4 35 595 220 Table 3 Characteristic dimension of boilers TKP type TIP TKP 20 TKP 2...

Page 14: ...ter casing of the boiler TKP type In order to prevent damage of metal casing which could occur during the transport and storage of the TKP type boilers final assembly of the boiler casing on the boile...

Page 15: ...ult in injury failure of boilers and installations as well as serious consequences for humans The boiler must be installed on a flat stable surface Water supply system connections connection or possib...

Page 16: ...9x19 20x20 20x20 21x21 22x22 24x24 25x25 A0 200 Q kW air inlet opening A0 cm minimum effective area of the inlet opening for ventilation and combustion A1 1 3 A0 drain opening Openings should be prote...

Page 17: ..._________________________________________ 17 Figure 4 Selection of chimney section when using solid fuel firewood Schiedel Boiler power ratings in kW Firewood boilers with necessary draft and temperat...

Page 18: ...___________ 18 Figure 5 Proper installation of the chimney When connecting boiler with the chimney flue gas pipe must be installed rising and horizontally All connections must be good fixed The boiler...

Page 19: ...ser guide it is show recommended connection of the boiler type TKP on central heating installation Legend 1 boiler 2 flue vent 3 draft regulator 4 radiator lock shield valve 5 radiator valve 6 radiato...

Page 20: ...__________________________________________________________________ _____________________________________________________________________________ 20 Figure 7 Connecting the boiler type on central heati...

Page 21: ...allation is shown in Figure 8 On boiler type TKP is necessary to install backup battery supply with converter in order to power supply pump Figure 8 Scheme of the connection of callefi valve Boiler sh...

Page 22: ...attested safety valve of opening pressure of 3 bar and to install expansion container Between the safety valve and expansion vessel must not be installed blocking element The boiler water temperature...

Page 23: ...en he performed the above tests it can be accessed by stoking the boiler and its commissioning Adjusting proper operation of the boiler Figure 9 shows the basic terms which are necessary for proper op...

Page 24: ...n order to enable the exchange of gases in the fuel and after that open them completely Regulation of the boiler power is controlled with draft regulator Fig 9 pos 3 which is screwed into the body of...

Page 25: ...pliance with EN45014 1998 We TOPLING Vijaka bb 78430 Prnjavor Bosna i Hercegovina hereby declare under own responsibility that the product Mark hot water boiler It is prohibited to Perform any modific...

Page 26: ...e Center S dth ringen Industriestr 13 98544 Zella Mehlis We hereby declare that the above named product in its concept and workmanship is in accordance with the security and safety standards that comp...

Page 27: ...y 30 Clean the boiler using cleaning kit which is the part of the standard equipment that is delivered together with the boiler Figure 10 remove layers of ash and soot from exchange surfaces water coo...

Page 28: ...pour are condensed Condensed sulphuric acid and water vapour deposit on the walls of the boiler in the form of thin films and melt iron As the product of the melting ferrous sulphate occurs which late...

Page 29: ...Authorized chimney sweeper should perform cleaning of the chimney Annually Thorough annual cleaning at the end of the heating season Clean all the components described in the upper part of the table T...

Page 30: ...Adjust cross section of the chimney with the boiler power The boiler is overheating shots can be heard in the boiler There was a power failure the circulating pump is not working and the boiler is ove...

Page 31: ...handling can cause injuries 6 1 Requirements for successful commissioning The following conditions must be met before starting safe putting into operation of the boiler TURN OFF THE ELECTRICAL SUPPLY...

Page 32: ...with adding fuel 2 Leave enough time for boiler and the boiler mechanism to burn the remains of fuel and to cool down after that 3 Isolate boiler heating system by closing the valve and then drain th...

Page 33: ...s the result of the improper use If the installation and putting into operation is performed by an unauthorized persons f the service is performed by an unauthorized persons If the boiler is not maint...

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