TOPMAQ 36087, Operator'S Manual

Page 1: ...ODEL NUMBER 36087 SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE 36087UK00M100 出货版_更新回收处理标志 indd 1 2019 10 22 16 17 36 ...

Page 2: ...pecifications warranty and service Please refer to the Engine Manufacturer s owner s operator s manual packed separately with your unit for more information Carefully read through this entire operator s manual before using this unit Take special care to heed the cautions and warnings TABLE OF CONTENTS Introduction 2 Specifications 2 Symbols 3 Safety 3 General Safety Rules 3 Specific Safety Rules 5...

Page 3: ... disengage the controls quickly Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer s manual packed separately with your unit Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental injuries and or property damage If the unit is to be used by someone ...

Page 4: ...er on hand when operating this chipper shredder in dry areas as a precautionary measure Personal Safety Do not permit children to operate this machine at any time Keep children pets and other people not using the unit away from the work area Be alert and shut off unit if anyone enters work area Keep children under the watchful care of a responsible adult Do not operate the machine while under the ...

Page 5: ...el or a machine with fuel in the tank inside a building where fumes may reach a spark open flame or any other source of ignition such as a water heater furnace or clothes dryer Allow the engine to cool before storing in any enclosure Specific Safety Rules Identify hazards and take preventive steps to avoid accidents and minimize risk Possible hazards include but are not limited to moving parts thr...

Page 6: ...ve the operating position or if you have to remove processed material leaves or debris from the machine always shut down the engine and ensure the engine is switched to off to prevent accidental starting and wait for all moving parts to come to a complete stop Before opening the cutting disk housing always make sure the engine is switched off the cutting disk is at a complete standstill and the be...

Page 7: ...r each use Observe proper disposal laws and regulations for gas oil etc to protect the environment When storing machine out of the reach of children and do not allow persons unfamiliar with the machine or these instructions to operate it This machine can be dangerous when used by an untrained user Maintaining your Machine Some parts of this machine are made of plastic or rubber and should be kept ...

Page 8: ...végétaux thermique Trituratore Biotrituradora Zahradní drtič Záhradný drtič Kompostkværn Puutarhasilppurin DE GB FR ES IT CZ SK SE FI Caдовь ו й измeльчитeль Rozdrabniacz do gałęzi Tuinhakselaar Dal Öğütme Makinesi Oksapurustaja Kerti szecskavágó Vrtni rezalnik Vrtna sječkalica Tocătoare pentru grădină RU PL NL TK EE HU SI HR RO Item 36087 375mm 208cc 150mm L 150mm W 455mm L 343mm W 36087UK00M100 ...

Page 9: ... Engine Manual 8 Hardware Bag Including The wood chipper comes partially assembled and is shipped in carefully packed package After all the parts have been removed from the package you should have CONTENTS SUPPLIED 1 2 4 5 7 8 6 3 M8 25 2 A M10 20 4 M8 25 4 B M10 25 2 C M10 25 2 D M8 30 2 E 36087UK00M100 出货版_更新回收处理标志 indd 9 2019 10 22 16 17 44 ...

Page 10: ...washer and a M10x20 bolt Fasten each handlebar support onto the engine deck with a spring washer flat washer and a M8x25 hex bolt Unscrew the four M16x40 bolts washers and nuts that connect the chipper with dumper base Move the chipper backward then secure with bolts washers and nuts that just removed at the beginning Hinge Pin 2 M10 X 25 2 1 2 3 M10 25 2 C M8 25 4 M8 25 4 B Following the assembly...

Page 11: ...u lift the hopper in place and support it until it is secured to the chipper M8x30 2 M8 30 2 E Deflector Align the holes in the deflector bracket with the holes in the discharge chute Secure with bolts and nuts from the hardware bag Emergency Stop Wire Connection WARNING EMERGENCY STOP Make sure the emergency stop wire is rightly connected If not may result in death or serious injury Emergency Swi...

Page 12: ... Transport Handle Gear Selection Lever Throttle Control Engine Switch Throttle Control Right Steering Lever Track Gearbox KNOW YOUR Wood Chipper Features and Controls Feed Hopper Defector Engine Discharge Chute Clutch Control Lever Left Steering Lever 36087UK00M100 出货版_更新回收处理标志 indd 12 2019 10 22 16 17 58 ...

Page 13: ...ecommended that you use a slower speed until you are familiar with the operation of the power trackbarrow If the engine slows down under a load or the tracks slip shift the machine into a lower gear If the front of the machine rides up shift the machine into a lower gear If the front continues to ride up lift up on the handles Operate the lever to turn left right Left Right Steering Lever Engine O...

Page 14: ...function properly when the fuel tank has been filled to the recommended level Overfilling may cause permanent damage to evaporative emissions control system components Filling to the recommended level ensures a vapor gap required to allow for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded Use a portable gasol...

Page 15: ...a light pressure on the lever is all that is needed to turn When the machine is fully loaded more pressure is required The power trackbarrow has a maximum load capacity of 660 LBS However it is advisable to assess the load and adjust it according to the ground on which the machine will be used It is therefore advisable to cover uneven or rough terrain using a low gear and to take extra precautions...

Page 16: ...down the feed hopper and reduces spinning and bouncing of small pieces back up the feed hopper Some side branches may require pre cutting so that the branch will self feed more efficiently It is always advisable to process freshly cut materials as wooden branches get very hard they become springy when dried out and can make the knives dull more quickly While operating the machine keep a wooden sti...

Page 17: ...e on position and start the machine again to resume operation As the discharge material plies up move the chipper away from the pile This will keep the material from backing up the discharge chute Do not position the deflector vertically as this will reduce the airflow impeding the discharge and causing blockage S u d d e n s t o p p i n g a t a h i g h speed under a heavy load is not recommended ...

Page 18: ...minants from the machine Then use high quality light oil to lubricate all moving parts Check the spark plug wire regularly for signs of wear and replace when needed Tracked Dumper Maintenance 1 1 2 3 Adjusting Clutch When the clutch begins to show wear the handle reach will become wider making it more difficult to reach Follow these steps to return the clutch lever back to its original position Ad...

Page 19: ... Lightly lubricate all moving parts of the machine at end of the season or every 25 operating hours Gearbox Lubrication The gearbox is pre lubricated and sealed at the factory Unless there is evidence of leakage or service has been performed on the gearbox no additional lubricate should be required until 50 hours use After first 50 hours use change all the gear oil Capacity is 1 5L For future use ...

Page 20: ...rts rated for the weight of the machine so that the tracks are approximately 4 off the ground Measure the track midline vs the horizontal line The reading must not be more than 10cm 15cm Remove the whole chipper Remove the mounting seat Oil Filler Oil Outlet 10cm 15cm Replacing Tracks Check the condition of the tracks periodically If any track is cracked or frayed it should be replaced as soon as ...

Page 21: ...ecure 3 Inspect the general condition of the chipper Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 4 Remove all debris from the chipper with a soft brush vacuum or compressed air Then use a premium quality lightweight machine oil to lubricate all moving parts 5 Replace the spark plug wire Wood Chipp...

Page 22: ... The bearings are greased when they are new but it is recommended to grease them after a couple hours of use One or two pumps is sufficient Be careful not to over grease Over lubrication can damage the bearings Grease the Outside Bearing 1 Open the plastic oil plug 2 Grease the outside bearing through the filling hole 3 Close the plastic oil plug Plastic Oil Plug Filling Hole 1 2 Outside Bearing G...

Page 23: ...ill damage the machine and make chipping difficult for the operator M10 2 Knife Removal and Replacement This chipper shredder is equipped with two chipper knives mounted on the cutting disk When the knives get dull or show visible nicks the machine will lose its self feeding action and the material has to be pushed in Often it comes out in long strips The knife is case hardened and reversible Norm...

Page 24: ... hardened When both edges are worn the wear plate should be replaced 1 Remove the feed hopper 2 Remove the locknuts and bolts that attach the wear plate to the chipper assembly and then remove the wear plate 1 mm M8 20 3 Adjusting Bolt 1 1 2 Wear Plate 3 Install the new wear plate and secure with the bolts and locknuts The gap between the knife and wear plate must be adjusted whenever the wear pla...

Page 25: ... watch and listen carefully for unusual noises clicking or vibration If you detect any of these inspect the machine for damage or loose parts and repair replace or tighten before starting the machine When adjusting the belt s make sure the engine pulley is in alignment with the cutting disk pulley V Belt Check 1 Unscrew the four M8x20 bolts open the belt cover 2 Check the condition of the V belts ...

Page 26: ...en direction 4 When the V belt tension is correct tighten the four adjustment bolts and two limit bolts If the V belt tension is too tight loosen it in the reverse direction by moving the two M12 adjustment nuts upward and adjusting the sleeve between them 5 Check the V belt tension by squeezing them in the center The normal indention on each side should be approximately 3 8 inch with moderate pre...

Page 27: ...ipper in an upright position in a clean dry building with good ventilation STORAGE Remove the spark plug and drain all oil from the cylinder before attempting to start the unit after storage Do not use strong detergents or petroleum based cleaners when cleaning plastic parts Chemicals can damage plastics Do not store your chipper with fuel in a non ventilated area where fuel fumes could reach flam...

Page 28: ...onnect and tighten spark plug wire 2 Move choke lever to OPEN position 3 Clean fuel line Fill tank with clean fresh gasoline 4 Clear vent 5 Drain fuel tank Refill with fresh fuel 6 Clean or replace air cleaner 7 Refer to engine manual Engine overheats 1 Engine oil level low 2 Dirty air cleaner 3 Air flow restricted 4 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Clean air cle...

Page 29: ...es are not properly seated on the cutting disk 3 The gap between the knives and wear plate is too large 4 Rotor is overloaded with material 1 Sharpen or replace knives 2 Loosen the knife mounting screws reset the knives and tighten the screws 3 Adjust the gap 4 Allow unit to clear itself before adding more material to the hopper Chipper Knives are hitting the wear plate The gap between the knives ...

Page 30: ...WOOD CHIPPER 30 GB PARTS SCHEDULE 50 189 36087UK00M100 出货版_更新回收处理标志 indd 30 2019 10 22 16 18 40 ...

Page 31: ...WOOD CHIPPER 31 GB 50 Dumper Gearbox 36087UK00M100 出货版_更新回收处理标志 indd 31 2019 10 22 16 18 43 ...

Page 32: ...w M8x20 w glue 12 33 Bolt M10x70 1 34 Brake Cable 1 35 Driving Wheel 2 No Description Q ty 36 Nut M8 21 37 Tensioner Pulley Bracket 1 38 Engine 1 39 Key 5x35 1 40 Belt Protect Frame 1 41 Bolt M8x30 1 42 Fixed Bracket 1 43 Washer 8 2 44 Bolt M10x60 2 45 Belt Pulley 1 46 Screw M5x12 1 47 Tensioner Pulley 1 48 Circlip 15 1 49 Bearing 6202 2RS 2 50 Gear Box 1 51 Circlip 35 1 52 Large Belt Pulley Cover...

Page 33: ...roupwareD20 1 104 O Ring 11 2x1 8 1 105 Lever Mount Bracket 1 106 Seal FB17x40x7 2 107 Spline ShaftⅠ 1 No Description Q ty 108 Duplex Slip Gear 1 109 Gear 1 110 Bearing 6302 1 111 Gearshift Fork Guide Pin 1 112 Spring 1 113 Steel Ball 6 1 114 Gearshift Fork 1 115 Circlip 12 1 116 Rivet Assembly 1 117 Brake Disk 1 118 Joint Bush 3 119 Wearing Pad 1 120 Brake Pull Plate 1 121 Washer6 4 122 Washer6 2...

Page 34: ...ket 2 165 Steel Ball 5 56 166 Circlip 58 2 No Description Q ty 167 Output Gear 1 168 Intermediate Joint Bush 1 169 Intermediate Joint Bush Composite Bushing 2 170 Circlip 26 2 171 Joint Bush 2 172 Spring Gasket 4 173 Circlip 25 2 174 Washer 8 10 175 Output Shaft Bushing 2 176 Seal FB25x42x7 2 177 Output Shaft Composite Bushing 4 178 Guard Cover 1 179 Rubber Washer 2 180 Combined Sealing Washer 6 1...

Page 35: ...WOOD CHIPPER 35 GB 189 Chipper 36087UK00M100 出货版_更新回收处理标志 indd 35 2019 10 22 16 18 45 ...

Page 36: ...er upper 1 25 Feed Hopper lower 1 26 Engine 1 27 Clutch Pulley 1 28 Flat Washer 8 GB T96 1 No Description Q ty 29 Spring Washer Ø8 12 30 Bolt M8x25 1 31 Flat Washer Ø10 26 32 Bolt M10x50 4 33 Bolt M8x30 2 34 Discharge Chute Lower 1 35 Guard Plate 2 36 Chute Adjuster 1 37 Discharge Chute Upper 1 38 Knob M8x30 2 39 Bolt M10x60 5 40 Bolt M10x20 10 41 Blade 2 42 Blade Disc 1 43 Wear Plate 1 44 Belt 2 ...