TOPP T120, Instructions For Installation And Use Manual

Page 1: ...RUCTIONS FOR INSTALLATION AND USE T120 T240 AUTOMATION AND ELECTROMECHANICAL DRIVERS FOR LINEAR SLIDING DOORS WITH ONE OR TWO PANELS COD 0P5801 EN VER 1 0 REV 03 18 installer s manual original instructions ...

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Page 3: ... 29 4 4 Electrical wiring diagram flow chart pag 30 4 5 Connection of detection sensors pag 31 4 6 Program selection with MS1 knob pag 46 4 7 DS2 digital connection pag 46 4 8 Devices connection pag 47 4 9 Antipanic connection pag 47 4 10 Connetion of Electric lock pag 48 5 USE AND OPERATION 5 1 Technical description pag 49 5 2 Emergency battery pag 49 5 3 First card start up pag 49 5 4 Reset phas...

Page 4: ...ns To prevent injury and risks for the health of the workers the maximum limits shall be applied for manual handling of loads as provided in standard ISO 11228 1 Any tampering with or unauthorized replacement of parts or components of the automation mechanisms and any use of accessories or consumables other than the originals may represent a hazard and relieves the manufacturer of any civil and pe...

Page 5: ... motorized doors The installer must be able to install the automation start it and operate it with the power on in electrical cabinets or shunt boxes and must be qualified to perform all actions of an electrical and mechanical nature and any kind of adjustment After installing the automation the installer must analyze the risks to identify any hazardous zones and ensure that the sliding door syste...

Page 6: ...or purposes other than those described herein in order to guarantee at all times the safety of the installer and user and the correct function of the automation The automation software is designed to perform automatic recovery in the instance where anomalous events as described in chapters 5 8 5 11 The automation in order to perform the above if set in a mode other than Closed perform a reset call...

Page 7: ...utomation has not undergone any damage in shipment If you find anything unusual do not install the automation and request the service department of the local retailer or the manufacturer 2 5 MODELS Two automation models are available Fig 2 automation with 2 door panels Fig 2 which allows a pair of door panels to glide simultaneously in opposite directions automation with 1 door panels Fig 2 which ...

Page 8: ...ate VPA LT LTR LA and A 2 panels with S1 0 VPA VL Net doorway width LT LTR 226 Automation lenght for VPA 1200 LTR VPA SA x 2 Crossbar lenght for VPA 1200 LTR VPA SA x 2 200 LA VPA 2 SA Panel widht A LTR 95 Casing lenght VPA VL S1 0 1 safety margin for protection against shearing drawing in see standard UNI EN 16005 Par 4 6 2 1 and Par 4 6 2 2 VL Gross opening SA Door header with respect to fixed p...

Page 9: ...25 Formulas to calculate VPA LT LTR LA and A 1 Panel VPA VL S1 Net doorway width LT LTR 226 Automation lenght LTR VPA x 2 SCx2 SA S1 Crossbar lenght LA VPA SA SC S1 Panel widht A LTR 95 Casing lenght Formulas to calculate VPA LT LTR LA and A 1 Panel with S1 0 VPA VL Net doorway width LT LTR 226 Automation lenght LTR VPA x 2 SCx2 SA Crossbar lenght LA VPA SA SC Panel widht A LTR 95 Casing lenght S1...

Page 10: ... provided The free area inside the automation where it is possible to enter with the wires is shown in Fig 5 6 We recommend providing in zone A for convergence of the various wires into a shunt box with a cover installed flush to the wall so that it will be possible to make the various derivations in the box and drill the holes for the wires directly on the lid INSTRUCTIONS FOR INSTALLATION AND US...

Page 11: ...ader beam Long door panel drive bracket 12 Wire raceway 13 14 Toothed belt 9 10 11a Door lock with manual release Casing Gearmotor and encoder T120 Lateral case fastener Electronic control circuit low voltage 5 1 3 13 10 7 8 14 2 4 6 4 9 12 Fig 7 7 Short door panel drive bracket Casing bracket transformer and Emergency battery 11b Gearmotor and encoder T240 11a 11b ...

Page 12: ...Fig 8 20 MIN 100 150 70 25 MIN 43 MAX 23 7 5 7 5 7 1 5 59 CARRIAGE COVER OPTIONAL COD 1P6905 A 61 INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 12 A ...

Page 13: ...n in force in the country of installation Do not install the automation on the external wall of the building subject to atmospheric agents rain snow etc Do not use the automation in environments with a potentially explosive atmosphere The glass for door panels shall comply with the provisions of the Standard EN 16005 4 4 2 Materials tempered glass in accordance with EN 12150_1 stratified glass in ...

Page 14: ...hich the wings will glide Fasten the beam to the wall starting from the central hole on the beam Fig 11 Important to fasten the beam first determine what type of screws and or anchors to use depending on the type of wall support in order to guarantee solid safe workmanlike fastening If it should be necessary to use anchor bolts or other fastening system that require drilling the wall proceed as fo...

Page 15: ...ght of the wing including any adapters for fastening to the carriage plus about 7mm gap between the floor and the wing Important the maximum adjustment in height of the wings is 7 5mm upward or downward with respect to the height of fastening to the carriage indicated in Fig 8 Important never for any reason drill the holes with the beam attached Important if you plan to use self tapping screws and...

Page 16: ...ch the beam and drill the other holes in wall blow and clean everything thoroughly and fasten the beam always starting from the central hole and moving from it to the ends checking constantly to be sure the beam remains perfectly horizontal and or parallel to the floor Important never for any reason drill the holes with the beam attached Important if you plan to use self tapping screws and therefo...

Page 17: ... guarantee the stability of the wing we recommend that you do not exceed the limit Y which indicates one third of the wing width with the axis of the wheel X 3 3 CARRIAGE ASSEMBLY INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 Fig 16 PC LA 300 LA 150 150 Y 1 3 LA PC X X Y Y 2 DOOR PANELS 250 200 PC LA 450 LA Y 1 3 LA Y 1 3 LA X X PC 1 DOOR PANEL 17 ...

Page 18: ... Assembly of the wings on the carriages Assembly the carriage fastening screws VA on the wings and fasten the wings to the carriages taking care to center the carriage assemblies on the wing Fig 16 Important to fasten the carriages to the wings and then be able to adjust them take care to use hexagonal screws VA of adequate length for the fastening system employed Fig 19 shows the fastening system...

Page 19: ...ws VA slightly and adjust the wings parallel and at the desired distance from the wall Important the distance of the wings from the wall is regulated by specific standards in some countries so as to reduce the shearing and dragging risks to a minimum For the European community refer to the provisions of standard EN16005 After making these adjustments fasten the screws VA Apply the special glide ru...

Page 20: ...e the casing on the electric unit by unfastening the bottom part first pulling it manually first in at the position indicated as no 1 and then at the sides no 2 3 then slide it off no 4 holding it slightly open with your hands no 5 Fasten the electric unit to the beam first at the top Fig 23 no 1 and then lowering it until is snaps into place Fig 23 no 2 Check that the head of the unit rests on th...

Page 21: ...1 2 Fig 23 Fig 22 2 3 1 4 5 4 180 INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 Fig 24 VE 21 ...

Page 22: ... 450 1090 7490 2600 450 1140 7790 2700 450 1190 8090 2800 450 1240 8390 VPA NET DOORWAY WIDTH B POSITION OF THE MOTOR C POSITION OF THE TRANSMISSION BELT UNIT D BELT LENGHT VPA B C D 800 450 150 2608 900 450 150 3008 1000 450 150 3408 1100 450 150 3808 1200 450 150 4208 1300 450 150 4608 1400 450 150 5008 1500 450 150 5408 1600 450 150 5808 1700 450 150 6208 1800 450 150 6608 1900 450 150 7008 200...

Page 23: ... at height B listed in table Tab 2 For double wing doors Install the two drive brackets S1 long and S2 short on the wing carriages and fasten the screws VS Fig 27 For single wing doors with the opening toward the left Install only drive brackets S2 short on the wing carriage and fasten the screws VS Fig 28 For single wing doors with the opening toward the right Install only drive brackets S1 long ...

Page 24: ...he right or to the center of drive bracket S2 in case of a single wing opening toward the left overlap the other end of the belt and mark the point where it will be cut Fig 29 Cut the belt and fasten the two ends by means of the bracket S3 fastening the screws VSC Fig 28 In the case of a double wing door the belt will also be fastened to the other drive bracket also by means of the other bracket S...

Page 25: ...d fasten the screws VR Using a screwdriver apply leverage on the slots so as to tighten the belt On reaching the desired tension fasten the screws VRC taking care to see that the belt transmission remains parallel to the beam For correct tension of the belt check with the door open halfway between the two pulleys that there is a space of 5 10 millimeters between the two branches of the belt when y...

Page 26: ...mation with a tilt of about 30 resting it first on the top Fig 34 35 Rotate the casing so as to align it parallel to the automation then holding the bottom profile in PVC slightly open Fig 36 slide the casing into place taking care that it fits correctly Go to the ends of the casing and holding it slightly elevated fully insert it until the bottom profile clicks into place Repeat at the other end ...

Page 27: ...Fig 34 Fig 35 Fig 36 30 30 INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 27 ...

Page 28: ...CTION 4 Electrical connection of the automation must be made exclusively by qualified technical personnel in possession of the professional requisites foreseen by the laws in the country of installation who must issue the client a certificate of conformity of the connection and or installation made Whatever type of electrical material is used for connection plug cord terminals etc it must be suita...

Page 29: ...WN key 14 ENTER key 29 Ÿ 24V Ÿ GND Ÿ SIGNAL A Ÿ GND shield Ÿ SIGNAL B Unregolated 1 9 17 25 2 10 18 26 3 11 19 27 4 12 20 28 5 13 21 29 6 14 22 30 7 15 23 31 8 16 24 32 Ds2R Ds3 Ds4 10 5 3 1 2 4 12 PC 14 11 13 6 7 NOT USED Black Red Black Red MOTOR Emergency Battery 1 FIRE ALLARM 2 Electric lock 3 CLOSURE KEY 4 OPENING KEY 5 LAMP 6 AIR CURTAINS 7 GND 8 24V 17 INTERNAL SECURITY 18 INTERNAL RADAR 19...

Page 30: ...T IS5 LATERAL 2 Activation sensors 1 Lateral sensor Photocells 2 Activation sensors 2 Lateral sensor Photocells 2 Sensors on passenger cab 1 Lateral sensor 2 Sensors on passenger cab 2 Sensors on passenger cab 2 Lateral sensor 1 Activation Safety sensor 1 Activation Sensor 1 Lateral sensor Photocells ONLY ACTIVATION WITH IS5 LATERAL ACTIVATION WITH SAFETY SENSORS ACTIVATION WITH SAFETY SENSORS MON...

Page 31: ...AMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot N C SIC COM SIC NO ATT COM ATT GND 24V N C SIC COM SIC NO ATT COM ATT GND 24V green black white black white black yellow yellow white white grey grey grey grey 17 18 19 19 20 20 22 23 23 24 24 IS2 INTERNAL ACTIVATION SAFETY SENSOR IS2 EXTERNAL ACTIVATION SAFETY SENSOR green black green black white black white black ye...

Page 32: ... TX2 red red white white white white TEST TEST OUT OUT GND GND TEST TEST OUT OUT COM TX COM TX red red Tx2 Tx2 24V 24V ACTIVATION GND 24V N O COM ACTIVATION GND 24V COM white white grey grey grey grey GND GND 18 20 23 24 23 24 20 9 24 15 23 19 21 21 19 yellow yellow white white grey grey grey grey IS1 EXTERNAL ACTIVATION SENSOR IS1 INTERNAL ACTIVATION SENSOR 9 15 18 19 20 21 22 23 24 INSTRUCTIONS ...

Page 33: ...X red red Tx2 Tx2 24V 24V GND 24V COM N C GND 24V N O COM N O COM ACT SIC ACT green black green black yellow yellow white black white black white white white white yellow yellow grey grey grey grey grey grey GND GND OUT OUT white white 17 19 18 20 20 23 22 24 23 24 grey grey 21 19 24 IS2 INTERNAL ACTIVATION SAFETY SENSOR Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N...

Page 34: ...Tx2 Tx2 24V 24V GND GND 24V 24V 24V GND COM 24V GND N C COM red red white white white white 24 24 23 23 22 20 20 grey grey 18 19 17 16 15 13 14 14 24 23 15 16 15 15 16 13 N C F1 F2 PHOTOCELLS CIRCUIT Is5 LATERAL SENSOR 2 IS5 LATERAL SENSOR 1 RX1 TX1 First beam Rx2 TX2 Second beam IS1 EXTERNAL ACTIVATION SENSOR IS2 INTERNAL ACTIVATION SAFETY SENSOR Digital program switch menu PARAMETERS OTHER PARAM...

Page 35: ...GND N C COM 14 15 16 N C SIC COM SIC NO ATT COM ATT GND 24V N C SIC COM SIC NO ATT COM ATT GND 24V green black green black white black white black yellow yellow white white grey grey grey grey 17 18 19 19 20 20 21 22 23 23 24 24 green black green black white black white black yellow yellow white white grey grey grey grey 11 12 13 14 15 16 17 18 19 20 21 22 23 24 INSTRUCTIONS FOR INSTALLATION AND U...

Page 36: ...ACTIVATION GND 24V N O COM white white grey grey grey grey yellow yellow white white grey grey grey grey 24V GND N C COM Is5 LATERAL S 24V N C IS1 INTERNAL ACTIVATION SENSOR IS1 EXTERNAL ACTIVATION SENSOR red red 18 19 20 21 23 23 23 24 24 24 20 14 15 16 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24V GND N C Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TES...

Page 37: ... SAFETY S IS2 EXTERNAL ACTIVATION SAFETY S 17 18 19 19 20 20 21 22 23 23 24 24 14 15 16 13 15 16 green black green black white black white black yellow yellow white white grey grey grey grey 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot INSTRUCTIONS FOR INSTALLATION AND USE ...

Page 38: ...ellow yellow wite black wite black white white white white yellow yellow grey grey grey grey grey grey IS2 INTERNAL ACTIVATION SAFETY S IS1 EXTERNAL ACTIVATION SENSOR 24 24 23 23 22 20 20 grey grey 18 19 17 14 15 16 OUT OUT 19 GND GND RX1 RX1 COM RX COM RX RX2 RX2 TX1 TX1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHO...

Page 39: ...ow white white grey grey grey grey yellow yellow white white grey grey grey grey 24V GND N C COM IS5 LATERAL SENSOR 24V GND N C COM IS5 LATERAL SENSOR IS1 EXTERNAL ACTIVATION SENSOR IS1 INTERNAL ACTIVATION SENSOR red red 24 23 21 19 RX1 RX1 COM RX COM RX RX2 RX2 23 24 23 24 22 20 18 20 13 16 16 15 14 11 12 13 14 15 16 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAF...

Page 40: ...w yellow green green white white brown brown IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 20 20 23 24 20 9 10 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot ELECTRICAL WIRING DIAGRAM FOR USING OPTEX ACTIVATION SAFETY SENSOR MONITORED INSTRUCTIONS FOR INSTALLATION A...

Page 41: ...ECURITY IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED N C COM COM N O TST TST N C COM COM N O brown brown grey grey yellow yellow blue blue green green white white IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 20 20 23 24 20 braun braun grey grey yellow yellow blue blue green green white white black black red red 9 10 17 18 19 20 21 22 23 24 INSTRUCTIONS FOR INSTALLAT...

Page 42: ...een white white brown brown IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 20 20 23 24 20 orange orange 15 16 15 13 11 10 TST TST GND 24V N C COM COM N O 9 10 11 13 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot SELECTRICAL WIRING DIAGRAM FOR USING OPTEX ACTIVA...

Page 43: ...hite black black red red 9 10 11 13 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot ELECTRICAL WIRING DIAGRAM FOR USING HOTRON ACTIVATION SAFETY SENSOR MONITORED INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 Fig Nh 43 17 18 19 20 21 22 23 24 9 10 11 13 15 16 9 19 19 20 21 22 23 24 br...

Page 44: ...e brown brown 10 17 18 19 20 21 22 23 24 20 20 23 24 20 9 19 red red IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED black black rose rose blue blue yellow yellow green green white white brown brown red red brown brown orange orange blue blue white white red red green green 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C W...

Page 45: ...5 LATERAL S 2 brown brown yellow yellow blue blue green green white white black black red red grey grey 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot ELECTRICAL WIRING DIAGRAM FOR USING HOTRON ACTIVATION SAFETY SENSOR MONITORED INSTRUCTIONS FOR INSTALLATION AND USE EN T120...

Page 46: ...6 7 7 7 8 8 8 RESET RESET RESET OPEN OPEN OPEN GND GND GND CLOSED CLOSED CLOSED ENTRATA ENTRATA ENTRATA USCITA USCITA USCITA PARTIAL PARTIAL PARTIAL 32 24V 24V 24V 25 26 27 28 29 30 31 12345 1 2 3 4 5 MS1 SELECTION KNOB CIRCUIT KS1 DS2 DIGITAL SELECTOR CIRCUIT Cable shielding should only be used for cable lengths in excess of 20 meters For shorter cables cut the wire at the level of the sheath INS...

Page 47: ... white white red red red TX1 TX1 TX1 RX1 RX1 RX1 COM RX COM RX COM RX COM TX COM TX COM TX 15 15 TEST TEST TEST 11 12 PHOTOCELLS CIRCUIT F1 F2 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITH TEST Or program parameter 9 without the dot diagram of connection for use combined with monitored sensors CLOSURE KEY SINGLE OPENING KEY KEY DEVICE LAMP 30V 0 5A EXIT OPENC...

Page 48: ...EST TEST 16 11 12 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot Diagram of connection for use combined with not monitored sensors PHOTOCELLS CIRCUIT F1 F2 RX1 TX1 First Beam INSTRUCTIONS FOR INSTALLATION AND USE EN T120 T240 48 11 12 14 15 16 Digital program switch menu PARAMETERS OTHER PARAMETERS EB1 LOGIC EB1 Or p...

Page 49: ...y battery function is kept under constant control by the electronic microprocessor control circuit This supervision and test constantly verifies the efficiency of the battery that in case of malfunction blocks the door and thereby signals the malfunction Emergency opening or closure depends on the function entered in the program setting of the electronic circuit board Manual emergency opening When...

Page 50: ... the card goes to the normal operating condition the yellow LED should flash the green LED should be solid and the red LED must be off The door is then opened in safe mode the installer will still occur if necessary impacts with the tool E can subsequently increase performance by 3 setting set directly from the card or vary independently and more accurately the various parameters through digital s...

Page 51: ...sec to enter radio programming and enable remote controls By keeping hold the DOWN key for another 15 seconds all remote controls connected to the electronic board will be deactivated To program the radio control devices up to 8 press the DOWN key and hold for 10 seconds The sequence of characters Radio appears at this point If you have the remote control kit Topp TS2 press the smooth side of the ...

Page 52: ...l sensor 1 malfunction Lateral sensor 2 malfunction Antipanic sensor malfunction Motor poles inverted Reverse the cables First startup signal The learning reset procedure is necessary Description Bus voltage low Obstacle not removed Check for obstacles or friction Code error list switch A B C D E F g h I J K L Doors free M n Bus voltage high P Motor bridge voltage high Causes the door block Time o...

Page 53: ...ing normal operation The procedure involves the automatic execution of a reset command near and will be carried out as follows Ÿ Zeroing near is successful automation continues to work properly Ÿ Zeroing near fails order automation performs a new attempt to reset near that is repeated for the number 5 consecutive times Ÿ The 5 attempts are successful automation opens and remains stationary in the ...

Page 54: ...tomated system with panic mounted photocells TOPP SELF RESTORE MANAGEMENT AFTER ANTI PANIC ALARM 5 9 5 10 The opening of emergency or fire causes the immediate opening of the automation but in case where the sensors side are occupied As long as the contact remains active automation remains open once the contact is deactivated automation will return to the operation previously set by digital switch ...

Page 55: ...ent operating modes of the door using the keys The program function selected is signaled on the luminous display INTERBLOCK You enable the interlock function of a pair of door The interlock provides the Combined operation of two doors operated by a single switch that can be set in DS2 single output single entry and automatic Here s an example Door 1 open door 2 does not open as long as the door 1 ...

Page 56: ...ws check the correct alignment of the doors and position of the door on the jamb when closed check the connections and electric wiring with the automation powered check the stability of the door ensuring that the movement is regular without friction disconnect the power supply and check that the emergency battery system opens the doors in the entirety of the passageway if worn replace the central ...

Page 57: ...tronic control circuit transformer voltage fuse When the yellow led DS3 lights up the electronic control board blinks and the door does not move Check the 24V supply voltage of the peripherals the sensors photocell contacts and NO NC logic safety devices antipanic device door opening and lateral guards After amending the input logic of the safety devices perform a reset After opening the door stay...

Page 58: ...o the a m authorities in electronic or paper format the relevant technical documentation on the partly completed machinery The above identified partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the above mentioned Machinery Directive This declaration of conformity is issued unde...

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Page 60: ...TOPP S r l Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S p a Via Galvani 59 36066 Sandrigo VI Italia Tel 39 0444 656700 Fax 39 0444 656701 Info topp it www topp it ...