Toptech Rate-Tech DAGGER-II, Operation Manual

Page 1: ...Portable CNC Cutting Machine Operation Manual Rate Tech Co Ltd...

Page 2: ...ne must read this manual thoroughly before operating inspecting and maintaining the machine Keep the manual near the machine so that anyone who operates the machine can refer to it if necessary Do not...

Page 3: ...repair staff of this machine must completely understand the contents of the instruction manual and they must have one of the following certificates 1 Gas welding foreman license 2 Gas welding training...

Page 4: ...t Operators must ground the equipment using the safety grounding terminal Pull out the power plug from the outlet Operators must unplug the power plug from the outlet when a failure occurs or when the...

Page 5: ...y of Relevant Devices 14 3 5Control Profile 15 4 Brief Introduction to Mechanical Parts 15 4 1Mechanical Movement Structure 15 4 2Cutting Torch Device 15 4 3Cutting Torch Lifting Device 15 4 4Cutting...

Page 6: ...www toptechone com 3...

Page 7: ...age will be possible if not avoided It is also used as a warning label CAUTION This word is used in a caution message and a caution label is positioned at places that could cause slight injury or mach...

Page 8: ...es during operation 2 Avoid operating the machine with wet clothes or hands in order to prevent electric shock 1 1 3 Operation and handling safety precautions 1 Read this instruction manual before ope...

Page 9: ...he machine has been in contact with water or in case of liquid damage to the machine 3 Abnormal machine operation despite operating the machine according to the instruction manual 4 Machine breakdown...

Page 10: ...r hoses 1 Use the oxygen hose for transferring oxygen gas only 2 Replace cracked hoses or other hoses damaged by sparks heat unshielded fire etc 3 Install hoses without twisting 4 To prevent breakage...

Page 11: ...making it difficult to remove the tip 9 Avoid damaging the taper of the tip since this may cause backfire 10 Check with soapsuds for any leakage of gas from the connection part of the distributor hos...

Page 12: ...ixed yard The programming jacking of this machine is simple It cannot only conduct manual programming of simple graphs but also implement the automatic programming of random and complicated graphs thr...

Page 13: ...ct is especially suitable for single piece and batch production of profiled surfaces 2 3 Equipment Composition The main parts of this machine include main engine vertical and horizontal driving device...

Page 14: ...xed Meanwhile it is required to avoid placing the machine in the open air to assure its cutting quality and operating performance 3 2 Completion Machine Installation After receiving the mini type CNC...

Page 15: ...d valve control unit Motor driven ascend descend and solenoid valve control line 1 Fuse 2 Cutting nozzle 0 1 and 2 RATE TECH 106 series optional 1 Power line 2 Main engine 3 Fuse 4 Motor driven ascend...

Page 16: ...age feedback control cable 1 RT95D01896 Arc voltage control cable 1 RT95D01910 3 2 2 Connection of Main Body Unit with Vertical Guide Rail Firstly pace the vertical guide rail on a flat ground Next ma...

Page 17: ...motor driven ascend descend device in the mounting plate and use M6 hexagon socket screw to install and fix it Install the distributor and solenoid valve bank at the outlet joint of cross arm Use ope...

Page 18: ...cutting torch to the guide equipment in order and tighten each joint screw Note The gas joint screw is reversely toothed Marks are left on the joint and nut During connection anticlockwise screwing s...

Page 19: ...ascend descend control line Remove the upper cover of the main control cabinet and add AVC control cabinet Connect the plug and add arc voltage control wire start arc signal wire and switch the contro...

Page 20: ...cutting model and use the spanner to tighten the connecting lock nut Carry out pressure test through ventilation and use soap water to wipe the connection to check if it is gas leaking Replace plasma...

Page 21: ...www toptechone com 18 A1 Power socket connect the power cable A2 Arc voltage control wire socket connect the arc voltage control wire B Socket panel C RATE SERIES 2100 control system D operation panel...

Page 22: ...protection device used to prevent the burning of electrical elements of the device DRIVE ON switch the display lamp is on in normal status The device is in a deadlock status Press down the off line s...

Page 23: ...ng out some complicated operations like cutting programming cutting setting program switch and saving etc See RATE SERIES 2100T Operating Manual for specific operations 4 Brief Introduction to Mechani...

Page 24: ...o way regulating valve 5 Machine Maintenance and Preservation 5 1 Machine Cleaning The workplace and working environment of cutting machine are relatively severe Therefore comprehensive cleaning and m...

Page 25: ...he horizontal aluminum guide rail is clamped by upper and lower guide pulleys After long term use if it is loose the clamping screws at two sides of the idler wheel can be loosened and the housing pin...

Page 26: ...lso specific personnel will be invited to check the problem Ignition can be carried out again after the cause of backfill is found out Before ignition the soot in the pipeline and cutting torch shall...

Page 27: ...lock is burnt it shall not be used any more Wait the manufacturer or professionals to replace the valve block 7 When the operator operates the machine the operation condition of the device shall be no...

Page 28: ...ay It is not allowed to leave granular splash on the rack 3 The operators are only allowed to disassemble the cutting nozzle They shall not disassemble other parts at will The electrical junction box...

Page 29: ...to Warranty 1 The warranty period lasts for one year since the date of sales with the invoice 2 If various faults are indeed caused due to poor manufacturing after checked by the quality inspectors th...

Page 30: ...0 3 0 3 0 025 2 3 50 4 320 0 3 0 3 0 025 2 8 102 D7 High speed Acetylene Thickness of steel plate mm TIP SIZE Cutting speed mm min Oxygen pressure Mpa Gas pressure Mpa Kerf width mm Cutting Preheating...

Page 31: ...erf width mm Cutting Preheating 3 00 800 0 7 0 15 0 02 0 8 6 0 740 0 7 0 2 0 02 1 0 10 0 680 0 7 0 2 0 02 1 3 12 5 1 630 0 7 0 25 0 02 1 3 19 2 560 0 7 0 3 0 025 1 5 25 2 510 0 7 0 3 0 025 1 8 38 3 46...

Page 32: ...www toptechone com 29 11 Circuit Diagram...

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Page 34: ...peration Manual RATE TECHTM After service contact info Beijing TopTech Technology Co Ltd A Fl 3 of West Plant No 69 Yangzhuang Street Shijingshan District Beijing 100043 China T 86 10 52659604 E info...