Tormach 39045, Installation Manual

Page 1: ...Page 1 Specifications subject to change without notice Tormach 2022 TECHNICAL DOCUMENT Version 0522A INSTALLATION GUIDE 770MX ENCLOSURE KIT ...

Page 2: ...ort ticket with Tormach Technical Support at tormach atlassian net servicedesk for guidance on how to proceed 2 Read the packing list and locate all items During the installation remove labels from the items as needed 3 Clean all chips and swarf from the l Chip basket l Chip pans l Machine Note The procedure to install the enclosure uses many screws If you start with a clean machine it s easier an...

Page 3: ...UIRED TOOLS l Metric hex wrench set l Permanent marker l Shears or knife Page 3 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 4: ... install the side windows until later in the procedure Keep all screws one quarter turn loose while installing the enclosure panels This makes aligning panels easier Once you re done installing the enclosure fully tighten all screws Install the Left Rear Panel 1 Attach the column cover to the machine column with three M6 1 0 12 screws 2 Attach the left rear panel to the column cover with four M5 0...

Page 5: ...Figure 2 Left side panel attached to the left rear panel 2 Attach the left side panel to the left chip pan with five M6 1 0 12 screws Figure 3 Left side panel attached to the left chip pan Page 5 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 6: ...stall two vertical window retainers on both sides of the left side panel s window opening with two sets of three M5 0 8 10 screws Don t fully tighten the screws Leaving the window retainers loose makes it easier to install the side windows 3 Loosely attach one horizontal window retainer to the bottom of the left side panel s window opening with two M5 0 8 10 screws Figure 4 Side window retainers a...

Page 7: ...ure 5 Left front panel attached to the left chip pan 2 Attach the left front panel to the left side panel with seven M5 0 8 10 screws Figure 6 Left front panel attached to the left side panel Page 7 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 8: ...the enclosure splice plate with four M5 0 8 10 screws 2 Attach the right side panel to the right chip pan with four M6 1 0 12 screws Install the Right Side Window Retainers Note To make it easier to install all components don t install the side windows yet Wait until later in the procedure 1 Push a strip of rubber window trim on to the edges of l Two vertical window retainers l One horizontal wind...

Page 9: ...ide window retainers attached to the right side panel Install the Right Front Panel 1 Attach the right front panel to the right chip pan with two M6 1 0 12 screws Figure 8 Right front panel attached to the right chip pan Page 9 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 10: ...ht side panel Install the Left Top Panel 1 Attach the left top panel to the panels on the left side of the enclosure with 12 M5 0 8 10 screws Figure 10 Left top panel attached to the left side of the enclosure Page 10 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 11: ...ors Install the Right Top Panel 1 Attach the right top panel to the panels on the right side of the enclosure with nine M5 0 8 10 screws Figure 12 Right top panel attached to the right side of the enclosure Page 11 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 12: ... right top panels connected 3 Attach three cable tie anchors to the right top panel with three M5 0 8 10 screws Figure 14 Location to attach three cable tie anchors Page 12 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 13: ... screws Figure 15 Front upper panel attached to the right and left front panels 2 Attach the front upper panel to the right and left top panels with four M5 0 8 10 screws Figure 16 Front upper panel attached to the right and left top panels Page 13 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 14: ...ach the front lower panel to the right and left chip pans with four M5 0 8 10 screws Figure 18 Front lower panel attached to the right and left chip pans Install the Rear Splash Shield Attach the rear splash shield to the right chip pan below the electrical cabinet with four M6 1 0 12 screws Page 14 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide...

Page 15: ...amping screws b Slide one bumper onto the linear rail c Slide two linear bearings onto the linear rail d Slide one bumper onto the opposite end of the linear rail e Slide one linear rail mount onto the opposite end of the linear rail Make sure that the linear rail mount s clamping screw faces the same direction as the linear rail mount that you installed in Step A Figure 19 Linear rail assembly 3 ...

Page 16: ...embly to the outside of both the right front panel and the front lower panel with two sets of two M6 1 0 12 screws Figure 21 Right lower linear assembly attached to the outside of the enclosure s lower right side Page 16 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 17: ...ng screws face in the following directions l Up on the lower linear assemblies l Down on the upper linear assemblies Figure 22 Four linear assemblies attached to the enclosure Page 17 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 18: ...round the perimeter of the window and ends at the opposite side of the door handle mount When finished use shears or a knife to cut the excess trim 2 Remove and discard the protective plastic film from each window 3 On the inside of one front door put one window on top of the rubber trim 4 Attach one dark gray vertical window retainer to both sides of the front door s window opening with two sets ...

Page 19: ...ing front door Install the Front Door Assemblies Each front door is attached to the enclosure by securing it to the linear bearings the wider door is mounted on the left side of the enclosure and the narrower door is mounted on the right side of the enclosure To install the front doors 1 Starting with the top linear assembly attach the narrow door to the two upper linear bearings with two sets of ...

Page 20: ... the two bottom linear bearings with two sets of four M5 0 8 10 screws 3 Repeat Steps 1 to 2 to attach the wide door to the top and bottom linear rail assemblies on the remaining side of the enclosure Figure 26 Both front doors attached to the enclosure Page 20 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 21: ... Step 4 for the remaining front door 6 Attach the handles to both front doors with two sets of two M8 x 1 25 20 screws and two sets of two M8 flat washers Figure 28 Both front door handles attached to the enclosure 7 Push one square tube plug into the bottom of each door handle Page 21 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosu...

Page 22: ... pin on the three prong connector and the floodlight s bracket screw b Read the OHMS value that displays The value should be less than 5 OHMS If the value is greater than 5 OHMS don t install the floodlight Create a support ticket with Tormach Technical Support at tormach atlassian net servicedesk for guidance on how to proceed 2 Position one floodlight over the opening on the right top panel Take...

Page 23: ... 1 to 3 to install the floodlight on the left side 5 Connect the short power cable from the Enclosure Cable Kit to the plug on the right floodlight 6 Connect the long power cable from the Enclosure Cable Kit to the plug on the left floodlight 7 Route the power cables from the floodlights to the electrical cabinet 8 Plug the floodlights into the Enclosure Lights outlet on the back of the electrical...

Page 24: ...of rubber trim to the edge of the window opening on each side panel Verify that the trim covers the entire perimeter of the window When finished use shears or a knife to cut the excess trim Figure 31 Rubber trim pushed onto the window opening 2 Remove and discard the protective plastic film from the windows Page 24 Tormach 2022 Specifications subject to change without notice tormach com TD10712 In...

Page 25: ...w sliding into the window opening 4 Push a strip of rubber trim onto the edge of one horizontal window retainer When finished use shears or a knife to cut the excess trim 5 Attach one horizontal window retainer above the window on the left side panel with two M5 0 8 10 screws Figure 33 Horizontal window retainer attached above the window Page 25 Tormach 2022 Specifications subject to change withou...

Page 26: ...ree round hole plugs into the three holes on the left rear panel Figure 34 Round hole plugs pushed into the left rear panel 2 Push a strip of rubber trim to the edge of the access panel opening on the left rear panel Verify that the trim covers the entire perimeter of the opening When finished use shears or a knife to cut the excess trim Page 26 Tormach 2022 Specifications subject to change withou...

Page 27: ...ll the remaining fasteners Figure 35 Supporting screw inside the left rear panel 4 Tilt the access panel and put it through the opening on the left rear panel Then hang it inside the enclosure on the installed M5 0 8 10 screw Figure 36 Access panel moving inside the enclosure Page 27 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure...

Page 28: ...anel Install the Stainless Steel Wear Guard Find the stainless steel wear guard that you set aside earlier Attach it to the lower front panel with two M5 0 8 10 screws Figure 38 Stainless steel wear guard attached to the lower front panel Page 28 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 29: ... label with a permanent marker You have completed assembling and installing the 1100M Enclosure Replace the Windows When required replace the windows with the following parts l Window 770 Side PN 37625 l Window 770M Left Door PN 37623 l Window 770M Right Door PN 37624 Page 29 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 052...

Page 30: ... LISTS Read the following sections for reference Enclosure Exploded View 30 Enclosure Parts List 31 Enclosure Exploded View Page 30 Tormach 2022 Specifications subject to change without notice tormach com TD10712 Installation Guide 770MX Enclosure Kit 0522A ...

Page 31: ...Rear PN 37619 1 13 Enclosure Panel 770MX Splash Shield PN 39555 1 14 Enclosure Panel 770 Splice Plate PN 38480 1 15 Enclosure Panel 770 Column Splice PN 37618 1 16 Enclosure Door 770 Right PN 37609 1 17 Window 770M Right Door PN 37624 1 18 Enclosure Door 770 Left PN 37608 1 19 Window 770M Left Door PN 37623 1 20 Window 770 Side PN 37625 2 21 Enclosure Window Retainer 770 Vertical PN 37620 8 22 Enc...

Page 32: ...6 1 39 Locking Door Switch Installation Cover Plate PN 38272 1 40 Round Plug 32 mm PN 37598 3 41 Sealing Strip Rubber PN 38356 21 42 Screw Button Head Cap Flanged M6 1 12 Stainless Steel PN 38206 77 43 Screw Button Head Cap Flanged M5 0 8 10 Stainless Steel PN 38205 153 44 Screw Socket Head Cap M5 0 8 20 PN 30357 8 45 Screw Socket Head Cap M8 1 25 22 PN 37190 4 46 Washer Flat M8 PN 30531 4 47 Deca...