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9

1. Wands and Tools

Rinse opening of tool with water to eliminate any debris.

Wand only - open and clean in-line strainer.

A. Disconnect the In-line Strainer by using the quick disconnect coupler.

B. Remove the filter and rinse with water.

C. Remove any debris from the strainer.

D. Keep o-ring and threads of the plug lubricated.

DEFOAM for use in this extractor is a good lubricant or use a non-petroleum based lubricant. This will ensure 

a tighter seal. 

E. Wipe tool with damp cloth and store with head up to prevent clogging of nozzle.

2. Filters

A. In-Line Strainer Filter - Disconnect the In-line Strainer Filter on the wand by using the quick disconnect 

coupler.  Remove the filter and rinse with water. Remove any debris from the strainer. Keep o-ring and 

threads of the plug lubricated. DeFoam for use in this extractor is a good lubricant or use a nonpetroleum 

based lubricant. This will ensure a tighter seal.

B. Gross Debris Filter - Remove the gross debris filter.  Dump and clean debris at the end of each cleaning 

job.

C. Disposable Inlet Filter - Remove the filter and rinse out and clean thoroughly or replace with part# 72776B.

D. In-Tank Filter - Unscrew this filter and rise thoroughly with water. Be sure to rinse both inner and outer 

filter media.  When finished screw cartridge filter back in place.

Periodic Maintenance

1. Check power cord for any breaks, separations, or cuts.  Make sure the ground pin on the connector 

is intact or the machine will be unsafe. Make sure the ground pin on all three prongs on the twist lock 

connector are intact.

2. Check for plugged nozzles when using tools. If streaking occurs during cleaning, a plugged nozzle may be

the cause. A plugged or partially plugged nozzle can be identified by holding the tool 5-7” above the surface

and checking for an even spray pattern. To clean a plugged nozzle, remove the nozzle and direct pressurized

air backwards through the nozzle or backwash the nozzle with water. A convenient method is to insert

the nozzle into a garden hose ball valve, tighten the ball valve to a faucet, and turn on the water. (Ball valves 

are available, part #7AX020). Inspect nozzle and repeat cleaning procedure, if necessary. Discard

nozzles that cannot be cleared. Tool nozzles wear and must be replaced after 200-250 hours of use.

3. Occasionally open the base and inspect hose and other connections for leaks. Repair or replace any

leaking parts. Always disconnect power cord, before removing side panels.  Circuit Breakers: Overload 

circuit breakers are placed in both the pump and vacuum circuits to protect against unusually heavy current 

(ampere) loads. If either breaker trips, the pump motor or vacuum motor is overloaded.

4. It is very important to monitor machine operating hours for proper maintenance of the motors and 

pumps. After 700 hours of operation, the vacuum motor brushes should be inspected by an authorized 

repair station  and replaced if worn (length is .5 inches or less).

5. Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet fitting with

the vacuum turned on. Water lift should be between 190 and 210 inches. If the reading is lower, check for

air leaks in the tank, cover gasket, and drain hose.

6. Check pump performance occasionally against built-in pressure gauge. Maximum pump running pressure 

on the ECO-500 AW Series should be 500 ± 10 p.s.i, If the pumping pressure is outside of this range, call 

your dealer or authorized station. After 400 hours, the pump valves should be replaced. After 700 hours of 

operation the pump cam bearing and plunger should be replaced.  The pressure regulator should be rebuilt 

after 400 hours of operation.

Summary of Contents for 98825

Page 1: ...S FAX 817 551 0719 WWW TORNADOVAC COM Operations Maintenance Manual For Commercial Use Only Form No L8838AA 06 19 Tornado Industries LLC All rights reserved ECO 500AW ECO500 PLUS AW RECYCLING EXTRACTOR MODEL NO 98825 98827 98829 98831 98838 98842 98846 98848 SAVE THESE INSTRUCTIONS ...

Page 2: ...ty Terms subject to change without notice 1 All Windshear Blowers Storm TV2SS Side and Downdraft Insulation Blowers CV 30 CV 38 CK14 1 PRO CK 14 1 BSE CK14 2 PRO SWM 31 9 CK LW13 1 CK LW 13 1 ROAM CV 38 48 Dual PV6 PV10 PV6 ROAM Wall Mount Vacuum and all chargers are warranted for 1 one year for both parts and labor 2 All non wear item parts purchased after warranty expiration are warranted for 90...

Page 3: ...storative Cleaning Productivity 60 sq ft hour 60 sq ft hour 60 sq ft hour 60 sq ft hour Body Construction Powder coated aluminum chassis and rotationally molded polyethyl ene tank Powder coated aluminum chassis and rotationally molded polyethyl ene tank Powder coated aluminum chassis and rotationally molded polyeth ylene tank Powder coated aluminum chassis and rotationally molded polyethyl ene tan...

Page 4: ... 100 500 P S I 100 500 P S I Interim Cleaning Productivity 180 Sq ft hour 180 Sq ft hour 180 Sq ft hour 180 Sq ft hour Restorative Cleaning Productivity 90 sq ft hour 90 sq ft hour 90 sq ft hour 90 sq ft hour Body Construction Powder coated aluminum chassis and rotationally molded polyethyl ene tank Powder coated aluminum chassis and rotationally molded polyethyl ene tank Powder coated aluminum ch...

Page 5: ...passed rigid quality control standards prior to assembly Please safeguard the original receipt invoice If you experience any problems with your unit during the warranty period the original receipt invoice will act as proof of purchase Contact Tornado for any warranty inquiries IMPORTANT SAFETY INSTRUCTIONS READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT Read and understand this owner s...

Page 6: ...ual Using the equipment in any manner not described in this manual can void the warranty Use only manufacturer s recommended accessories READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT IS INTENDED FOR COMMERCIAL USE ONLY WARNING To reduce the risk of electric shock fire or injury 1 Operators must read and understand this manual completely before operating the equipment 2 Make sure all caution warn...

Page 7: ... filter is installed snugly 3 Fill tank with water to a desired level or 1 below the vacuum float switch Warm water will be more efficiently heated to desired temperature than cold water 4 Add in tank cleaner chemical for this extractor per chemical label use instructions In addition pre spray ing is often desirable and will assist in producing the fastest and best cleaning results See chemical pr...

Page 8: ... to machine connect fluid hose to the quick disconnect found on the front of machine and connect vacuum hose cuff to recovery inlet fitting 10 Attach the desired tool to the valve end of the hose assembly 11 Turn on vacuum and pump switches 12 Turn on heater switch if desired Heater only available with the ECO 500 AWH Series units 13 Clean surface with tool attached to hose assembly 14 During the ...

Page 9: ...ed by holding the tool 5 7 above the surface and checking for an even spray pattern To clean a plugged nozzle remove the nozzle and direct pressurized air backwards through the nozzle or backwash the nozzle with water A convenient method is to insert the nozzle into a garden hose ball valve tighten the ball valve to a faucet and turn on the water Ball valves are available part 7AX020 Inspect nozzl...

Page 10: ... tries to run and then blows circuit breaker Pump starts and stops Sticking pump float Water level too low Ensure float moves smoothly on float rod Add water to tank Pump starts and sprays reduced amount of fluid Dirty cartridge filter Foam in tank Remove and clean cartridge filter Add defoamer desighned for use these extractors Low or no suction Clogged or broken hose Loose connections Leave vacu...

Page 11: ...xhaust If present check machine for excess foaming Some carpets are installed on uneven surfaces with ridges and bumps It is difficult to get good drying times with this type of installation Streaks on carpet Obstruction in tool or hose Dirty in line filter Cloged nozzles Strokes not overlapped Improper Chemical useage Check tool and hose for any obstructions Check and clean in line strainer filte...

Page 12: ...12 This page intentionally left blank ...

Page 13: ... cleaning and maintenance equipment o Contacted by local dealer o Previous experience with Tornado products o Reputation Recommendation o Advertising o Direct mail o Website ____________ o Blog _______________ o Other Damage or defect arising from abuse neglect or other misuse is excluded from this warranty Other items may or may not apply based on your specific machine If any defect occurs and se...

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