tornos MultiDeco 26/6, Installation Manual

Page 1: ... 2740 MOUTIER http www tornos ch INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en Printed in Switzerland Copyright c 1999 2002 ATTENTION Before handling operating the machine read first the SAFETY REGULATIONS ...

Page 2: ...o protect the user his her effects and the environment from injuries and damage as applicable Below you will find the safety symbols their headings and definitions Please read these first before you continue Danger indicates a direct danger of death or serious injury Warning indicates an object or action which may cause death or serious injury Attention indicates an object or action which may caus...

Page 3: ...6 6 2 1 5 PRESENTATION MULTIDECO 26 6 4 1 6 PRESENTATION MULTIDECO 32 6I 5 2 UNPACKING AND CLEANING 7 2 1 Machine handling 7 2 2 UNPACKING 8 2 3 CLEANING 8 2 3 1 Removal of rust proofing 8 3 LOCATION INSTALLATION 9 3 1 FLOOR PLAN 9 3 1 1 Floor Plan MULTIDECO 26 6 10 3 1 2 Floor Plan MSF 832 on MULTIDECO 26 6 11 3 1 3 Floor Plan MULTIDECO 32 6i 12 3 2 INSTALLATION 13 3 2 1 Surface load 13 3 2 2 Lev...

Page 4: ...240VAC Mains 21 3 4 3 Electric Connection to 380V 480VAC Mains 23 3 4 4 Electric connection to 500VAC mains 25 3 4 5 Connection of various machine peripherals 26 3 5 ELECTRIC INSTALLATION MULTIDECO 32 6I 27 3 5 1 Installation characteristics 28 3 5 2 Connection of various machine peripherals 28 3 5 3 Connection and inspection procedure 30 3 5 4 Electrical connection depending on mains type 31 3 6 ...

Page 5: ...regulations may cause serious accidents 1 3 GENERAL CHARACTERISTICS Data Characteristics MULTIDECO 26 6 MULTIDECO 32 6i Length 6035 mm 8300 mm Width 1600 mm 1720 mm Height without indicator lamp 1950 mm 2158 mm Weight of machine equipped with switch cabinet 13 axes 8000kg 17 axes 8500kg 19 axes 9000kg 8300kg Load per surface unit of floor approximately 12 daN cm2 approximately 12 daN cm2 Note For ...

Page 6: ...tructions are entitled INTERFACE SPECIFICATIONS FOR STOCK TUBE OR BARFEEDER These specifications must be strictly complied with to avoid malfunction ing of the bar feeding system which might be imputed to the lathe TORNOS declines any liability whatsoever should a damage or acci dent be imputed to a tube feeder which do not conform to the said specifications or standards in force BARFEEDER INSTALL...

Page 7: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 1 4 3 112 2 1 ...

Page 8: ...chuck and feed range Ident no 217441 3 See thru door for spindle housing Ident no 217440 5 See thru door for manual chucking range Ident no 217441 6 NC Keyboard 7 Switch cabinet 8 Control panel 9 NC screen 10 See thru door with opening on part output side Ident no 217442 11 See thru door for access to gear housing Ident no 217441 Item nos 1 2 3 5 10 11 See thru door alone with glued guiding U prof...

Page 9: ...uck and feed range Ident no 217441 3 See thru door for spindle housing Ident no 217440 5 See thru door for manual chucking range Ident no 217441 6 NC Keyboard 7 Switch cabinet 8 Control panel 9 NC screen 10 See thru door with opening on part output side Ident no 217442 11 See thru door for access to gear housing Ident no 217441 Item nos 1 2 3 5 10 11 See thru door alone with glued guiding U profil...

Page 10: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 1 6 6 ...

Page 11: ...d at lifting beam 7 Put wooden wedges between the slings and enclosure 8 to protect the latter Fit the horizontal door handles in place Lift the machine slowly 2 beams inside the base also support the switch cabinet With a mechanical hydraulic jack Put 4 jacks under lifting bars 3 Lift the machine together with the switch cabi net Slide 2 or 3 roller flats underneath to facilitate transport Note T...

Page 12: ...l the machine documentation Caution Unlocking must not be performed until the machine has been set in position 2 3 CLEANING 2 3 1 Removal of rust proofing Note The rust inhibitor applied depends on the particular destination Attention Cleaning must only be performed in well ventilated areas inhalation of toxic vapours Action Notes Clean carefully all the parts cov ered with anti rust coating using...

Page 13: ...NSTALLATION 3 1 FLOOR PLAN Note The dimensions relate to the standard configuration with optional addi tional tank and cooler Be sure to take into account for your particular floor plan the dimensions of other options added to the machine such as barfeeder mist smoke control unit etc ...

Page 14: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 1 1 2 3 1 1 Floor Plan MULTIDECO 26 6 199260f1 dimensions with MSF 832 barfeeders for 4 metre bars ...

Page 15: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 1 2 3 3 1 2 Floor Plan MSF 832 on MULTIDECO 26 6 9300 199413 dimensions with MSF 832 for 4 metre bars ...

Page 16: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 1 3 4 3 1 3 Floor Plan MULTIDECO 32 6i 199264f1 dimensions with MSF 832 barfeeders for 4 metre bars ...

Page 17: ...floor If this is not available cast a concrete bedding While the machine is lifted remove 4 transport plates 1 insert instead 2 bolts 10 of levelling elements 15 in the holes and keep screwing nuts 11 until level ling elements 15 rest against the bed plates switch cabinet side Put the base definitively down on the floor directly or in a flat sump ensuring that the third support element is set in p...

Page 18: ... position remove the foam rubber protection 6 from the machine base near the coolant tank Figs 301 302 5 3 2 301 6 5 2x 240950 3 4 217147 1 302 2 6 Positioning of the level 1 The space nos 2 and 3 Figs 301 302 must be relieved of any weight so that the machine base is borne only by element nos 1 4 and 5 ...

Page 19: ... 7 303 2 With the level in diagonal position Fig 303 effect horizontal levelling by means of levelling element nos 1 and 4 304 3 Place the level parallel to the longitudinal axis of the machine Fig 304 and if necessary adjust the setting by means of levelling element no 1 ...

Page 20: ...eans of levelling element nos 1 and 4 by repeating the directional checks under points 2 and 3 3 2 3 Removing transport locks Action Notes Remove the wooden wedges and ropes that hold various items in place Oil tank chip pan manipulator hatches Remove mechanical locking devices Locking device Put away the locking pieces for possible future use Caution Unlocking must not be performed until the mach...

Page 21: ...ocumentation 3 3 1 Mechanical locking of lathe mobile units Action Notes LOCKING Locking devices Set the yellow mechanical fixing devices in place for locking pur Use servicing tools devices in place for locking pur poses Use servicing tools Caution If the machine is moved subsequently moving elements must be locked Unlocking must not be performed until the machine has been set in position Note Be...

Page 22: ...n 06 02 Chap 3 4 10 3 4 ELECTRIC INSTALLATION MULTIDECO 26 6 XS2 socket for coolant motor Fig 307 XS38 socket for chip conveyor XS18 Fig 306 TC1 transformer see Figs 308 and 309 XT0 input terminal box QS0 main switch Additional tank XS78 XS 94 Barfeeder ...

Page 23: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 4 11 Fig 309 XT10 terminal box Autotransformer Fig 308 Transformer Bridging if no autotransformer ...

Page 24: ...ized technician to avoid the danger of electrocution Deficient connections may also cause serious damage to the installa tion GENERAL CHARACTERISTICS Components Description Characteristics Machine power Average power output approximately 40 kW depending on machine usage Installed power approximately 57 kVA Supply Nominal voltage toler ances 10 50 60 Hz 1 Hz Main circuit breaker at machine inlet 38...

Page 25: ...o machine Section acc to ASE 70mm2 or acc to local regulations Mains Input terminal box XT0 See Fig 310 L1 L2 L3 L1 L2 L3 Switch off general electrical installation supply Check connections on TC1 transformer and TM2 autotransformer see Figs 308 and 309 Mains TM2 input TM2 output TC1 input 200V 50Hz 200V 60Hz 220V 240V 50Hz 220V 240V 60Hz 200V 200V 230V 230V 400V 460V 400V 460V 200V 200V 230V 230V...

Page 26: ...3 4 2 14 Switch on main machine switch QS0 see Fig 306 Check XS18 service socket voltage see Fig 306 220V 240V or XS17 US socket voltage 100V 110V no The machine is correctly installed Turn off Main Switch QS0 Adjust voltage at TC1 transformer input see Fig 308 1 yes ...

Page 27: ...nnection to 380V 480VAC Mains Mains 380V to 420VAC 50Hz 440V to 480VAC 60Hz Connect general electrical installation supply to machine Section acc to ASE 35mm2 or to local regulations Mains Input terminal box XT0 See Fig 310 L1 L2 L3 L1 L2 L3 Switch off general electrical installation supply 1 ...

Page 28: ...hap 3 4 3 16 Switch on main machine switch QS0 see Fig 306 Check XS18 service socket voltage see Fig 306 220V 240V or XS17 US socket 100V 110V The machine is correctly installed Turn off main switch QS0 Adjust voltage at TC1 transformer input see Fig 308 1 no yes ...

Page 29: ...al installation supply to machine Section acc to ASE 35mm2 or acc to local regulations Mains Input Terminal Box XT0 See Fig 310 L1 L2 L3 L1 L2 L3 Switch off general electrical installation supply Check connections on TC1 transformer and on TM2 autotransformer see Figs 308 and 309 Mains TM2 input TM2 output TC1 input 500V 50Hz 500V 60Hz 500V 500V 400V 460V 500V 500V ...

Page 30: ... 1 yes 3 4 5 Connection of various machine peripherals Danger Trip and lock main circuit breaker QS0 by setting it to 0 see safety regulations Action Notes Connect the barfeeder to socket XS94 see Fig 307 Connect the chip conveyor to socket XS38 see Fig 307 Connect coolant motor to socket XS2 see Fig 307 Note See also instructions SPECIFICATIONS FOR INSTALLATION OF A BARFEEDER and SPECIFICATIONS F...

Page 31: ...LATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 5 19 3 5 ELECTRIC INSTALLATION MULTIDECO 32 6i XS18 TC1 transformer see Fig 314 XT0 input terminal box QS0 main switch RS232 Socket Fig 312 Fig 311 ...

Page 32: ...5A 3 5 2 Connection of various machine peripherals Danger Trip and lock main circuit breaker see safety regulations See Figs 311 312 and 313 Action Notes Switch off switch cabinet by setting QS0 to 0 Note See also instructions SPECIFICATIONS FOR Connect barfeeder to socket XS94 SPECIFICATIONS FOR INSTALLATION OF A BARFE EDER and Connect chip conveyor to socket XS79 XS78 and XS38 EDER and SPECIFICA...

Page 33: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 5 2 21 Fig 314 Terminal box XT10 Autotransformer positioning TC1 Transformer Fig 315 XT10 input terminal box ...

Page 34: ...ation supply no Section acc to ASE recommendation 50 mm2 or to local regulations Mains Machine inlet terminal strip See Fig 314 L1 L2 L3 L1 L2 L3 Switch on main machine switch QS0 Check voltage at the service socket XS18 yes See Fig 311 312 230V 10 or US socket 100V 110V The machine is correctly installed yes Mains 380V to 420V 50Hz or 440V to 460V 60Hz After connecting the autotransformer to the ...

Page 35: ... L1 120 R 200V 3 x 200VAC L2 X X 120 S 200V L1 3 x 200VAC L3 120 T 200V L1 L2 L2 L3 400V 50Hz L1 120 R 230V 400V 50Hz 3 x 220 240VAC L2 X X 120 S 230V 400V Caution Follow the checking 3 x 220 240VAC L3 120 T 230V 460V 60H Follow the checking procedure as soon 460V 60Hz p as the autotrans former is connected 460V former is connected to the machine See previous page L1 50 R 500V previous page 3 x 50...

Page 36: ...rcuit in order to prevent incorrect functioning or machine breakdown Components Operating pressure Consumption Description Characteristics 6 bar 6 3m3 h Connection Quick release couplings 1 4 Quality in accordance with Standard ISO 8573 1 Quality class workshop standard 4 Max particle size max 15 µm Mass concentration mass 8 mg m3 Dew point under pressure max 3 degrees Oil concentration max 5 mg m...

Page 37: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 6 1 25 Compressed air supply Pneumatic distribution 2 Pneumatic distribution 1 ...

Page 38: ...INSTALLATION MULTIDECO 26 6 MULTIDECO 32 6i 300381 en 06 02 Chap 3 6 1 26 ...