background image

Operation

Note:

Determine the left and right sides of the

machine from the normal operating position.

Adjusting the Bedknife to
the Reel for Light Contact

Important:

After the cutting unit is set up and

installed on the towing frame, the bedknife and
reel must be adjusted for light contact. Adjust
the bedknife to the reel while the cutting unit
is sitting on the grass to be cut because the
force of turf against underside of bedknife during
actual operation must be duplicated to ensure the
correct setting. To ensure sharp cutting edges,
the bedknife and reel must have light contact.

1.

Stand behind the cutting unit.

2.

Disengage the reel throwout knobs (

Figure 4

).

Carefully spin the reel backward to ensure free
movement.

3.

While spinning the reel backward, rotate the
bedknife adjusting knob counterclockwise
(

Figure 4

until the bedknife does not touch the

reel blades.

g026930

Figure 4

1.

Throwout knobs

2.

Bedknife adjusting knob

4.

While spinning the reel backward, rotate the
adjusting knob clockwise (

Figure 4

), one click

at a time, until light contact of the bedknife and
the reel is noticed or a whispering cutting sound
is heard.

Note:

The spring arm (clicker) may be adjusted

for positive detent by loosening the capscrews
securing the spring arm to the adjustment arm
retainer, adjust until a solid clicking sound is
achieved when the adjusting knob is turned, and
retighten the capscrews.

5.

Check the reel “carry over” by spinning the reel
backward again. The reel should rotate one

to two complete revolutions. Less than one
revolution indicates heavy contact, which means
the bedknife and reel must be readjusted for
light contact; refer to steps 1, 3, and 4.

6.

At the beginning of the cutting day, when the
reels are cold, engage the reel throwout knobs
(

Figure 4

). Operate the cutting units for 15 to

20 minutes so that the bedknife and reel reach
normal operating temperature; then stop the
operation. Next, disengage the reel throwout
knobs and spin the reel backward. A whispering
sound, not clicking, should be emitted, and this
assures the correct adjustment. If a whispering
sound is not heard, the bedknife and reel must
be readjusted; refer to steps 3–5. By contrast,
when the reels are warm from being used, use
only steps 1–5 to maintain light contact between
the bedknife and the reel.

Important:

Never adjust the bedknife to the

reel for light contact if the cutting units are
cold because the increase in temperature
during operation could cause the metal to
expand and result in heavy contact. Heavy
contact causes uneven bedknife wear and
poor quality of cut. However, light contact
between the bedknife and the reel, which is
desirable, minimizes the wear and keeps the
cutting edges sharp. Adjust for light contact
every four hours or sooner, even though
quality of cut is acceptable. When cutting
units are operated in sparse grass or the
temperature of the air is high, the adjustment
for light contact must be checked even more
frequently to avoid heavy contact between
the bedknife and reel. If cutting units are not
operated for a short time, one hour after any
use, check for light contact after resuming
operation for 15 to 20 minutes; refer to steps
1–6.

Adjusting the Bedknife to
the Reel

1.

Position the cutting unit on a level surface.
Remove any paint and grease from the bedknife
and the reel cutting edges.

2.

Make sure that the throwout knobs (

Figure 5

)

are disengaged and the bedknife to reel contact
is removed by turning the bedknife adjustment
knob counterclockwise.

3.

Insert a long strip of newspaper between the
reel blade and the bedknife. While rotating the
reel backward, turn the bedknife adjusting knob
(

Figure 5

clockwise, one click at a time, until

the paper is pinched lightly, which results in the

6

 

Summary of Contents for 01005

Page 1: ...Reelmaster 5 7 and 11 Blade Reel Mower Model No 01005 Serial No 403460001 and Up Model No 01007 Serial No 403460001 and Up Model No 01011 Serial No 403460001 and Up Register at www Toro com Original Instructions EN 3429 830 A ...

Page 2: ...er or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code on the serial number plate if equipped to access warranty parts and other product information g282039 Figure 1 1 Location of the mode...

Page 3: ...ccur Do not put your hands or feet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine Keep clear of any discharge opening Keep bystanders and children out of the operating area Never allow children to operate the machine Before you leave the operator s position do the following Par...

Page 4: ...ades never straighten or weld them On multi bladed machines take care as rotating 1 blade can cause other blades to rotate Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal94 6304 94 6304 1 Clutch 3 Turn clockwise to disengage 2 Turn counterclockwise ...

Page 5: ...ping caps from the wheel hubs Note Keep the shipping caps Install them on the wheel hubs to prevent grinding dust from entering wheel bearing whenever you grind the reel Installing the Wheels 1 Remove the shipping caps from the wheel hubs 2 Install the drive wheels with cap screws and lock washers Figure 3 g026925 Figure 3 Product Overview Specifications Weight 11 Blade 7 Blade 5 Blade All with 0 ...

Page 6: ...4 Operate the cutting units for 15 to 20 minutes so that the bedknife and reel reach normal operating temperature then stop the operation Next disengage the reel throwout knobs and spin the reel backward A whispering sound not clicking should be emitted and this assures the correct adjustment If a whispering sound is not heard the bedknife and reel must be readjusted refer to steps 3 5 By contrast...

Page 7: ...e rotating the reel backward turn the bedknife adjusting knob clockwise one click at a time until the paper is pinched lightly which results in the paper being cut or a slight drag when the paper is pulled 9 When light contact is evident across the full length of bedknife tighten the pivot bolt nut while holding the bolt in position and check to make sure that the pivot bolt did not become misadju...

Page 8: ...the leaf is cut off If the cutting unit is equipped with pneumatic tires pressure must be maintained at 241 3 kpa 35 psi Low tire pressure can cause bedknife to dip into the grass and scalp the turf An uneven cut will likely result Operating Sound A cutting unit that is adjusted correctly gives off a whispering sound when operated If there are buzzing clicking or metallic sounds the cutting unit h...

Page 9: ...s will eventually develop at both ends of the bedknife These notches must be rounded off or filed flush with cutting edge of bedknife to assure smooth operation 3 Loose Reel Bearings If reel bearings are suspected to be loose check them immediately or extensive damage may result refer to Reel Bearing Adjustment 4 Hitting a Foreign Object The bedknife and the reel cutting edges can be damaged if a ...

Page 10: ...the roller bracket and the level surface Figure 12 g026926 Figure 12 1 26 cm 10 1 4 inches 2 Filler plug 3 Remove the filler plug from inside of each gear case Figure 12 Check the oil level in the gear case it should be level with the bottom of the filler hole If the oil is level with bottom of the hole install the filler plug Important Check for oil leaks caused by a worn or improperly installed ...

Page 11: ... the reel or if the cutting unit has been disassembled an adjustment to the reel bearing may be necessary 1 Remove the 4 screws securing the left wheel to the wheel hub and remove the wheel Place the wheel under the gear case for support 2 Raise and block the back of the cutting unit until there is 0 178 to 0 203 m 7 to 8 inches between the bottom of the gear case extending behind the roller brack...

Page 12: ...he reel Note As the reel blades continue to run against the bedknife a slight burr will appear on the front cutting edge surface the full length of the bedknife If a file is occasionally run across the front edge to remove this burr improved cutting can be obtained If the reel blade edges and the bedknife edge are slightly rounded and do not have severe nicks lapping only with a lapping compound m...

Page 13: ...per cannot be cut cleanly along the entire length of each reel blade continued lapping is necessary Replacing the Bedknife 1 To replace the bedknife remove the 11 screws holding the knife to the bed bar 2 Remove the rust scale and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface 3 Clean the screw threads 4 Apply anti seize compound to the screws and install the...

Page 14: ...face inboard 2 Replace the bearing cups and insert the bearing cones into the roller 3 Lightly oil the lips of the outer seals Install the outer seals on each end of the roller making sure that the garter springs face inboard 4 Slide 1 sleeve onto the roller shaft against the double jam nuts 5 Wrap the threaded area of the roller shaft with cellophane tape to protect the seals and carefully slide ...

Page 15: ...Notes ...

Page 16: ...Notes ...

Page 17: ...Notes ...

Page 18: ...l Mower REELMASTER 11 Reelmaster 11 Blade Reel Mower 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into servi...

Page 19: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 20: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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