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g026924

Figure 13

1.

Wheel hub

3.

O–ring

2.

Wheel hub nut

Important:

Do not over–tighten the wheel

hub nut because the bearing will wear
rapidly.

3.

Check the O–ring to assure it is not damaged,
and make sure that it is seated in the inside
diameter of the wheel hub (

Figure 13

).

Important:

An O–ring that is damaged or

installed incorrectly will allow oil to leak out
of the gear case. If enough oil leaks out,
mechanical damage will likely result.

4.

If pneumatic wheels are installed, set the tire
pressure at 241.3 Kpa (35 psi).

5.

Install the drive wheels with cap screws and lock
washers (

Figure 14

).

g026925

Figure 14

Checking the Fasteners
and Reel Bearings

1.

Rotate the center adjusting knob until the
bedknife does not contact the reel. Try to spin
the reel. If the reel does not spin, adjust the reel
bearings; refer to Adjusting the Reel Bearing in
the Maintenance Section. If the reel spins freely,
proceed to the next step.

2.

Try to move the reel back and forth. If the reel
can be moved, adjust the reel bearings; refer to

Adjusting the Reel Bearings (page 11)

.

3.

Check and tighten all nuts, bolts, and screws to
ensure that all parts are secure.

Adjusting the Reel Bearings

If end play is evident in the reel or if the cutting unit
has been disassembled, an adjustment to the reel
bearing may be necessary.

1.

Remove the 4 screws securing the left wheel to
the wheel hub and remove the wheel. Place the
wheel under the gear case for support.

2.

Raise and block the back of the cutting unit
until there is 0.178 to 0.203 m (7 to 8 inches)
between the bottom of the gear case extending
behind the roller bracket and the level surface.

3.

Remove the 3 cap screws securing the
inspection cover to the gear case cover.

4.

In small increments, rotate the adjusting nut
on the reel shaft, in the clockwise direction to
remove all end play from the reel.

Note:

Stop the reel from rotating.

5.

When the end play is removed, rotate the nut an
additional 1/4 turn to preload the bearing.

6.

Install the inspection cover and the wheel.

Grinding the Cutting Unit

Note:

For detailed sharpening information, refer

to the

Toro Manual for Sharpening Reel and Rotary

Mowers

, Form No. 09168SL.

New and old bedknives should be ground attached
to the bedbar; this ensures rigidity during grinding
and ensures a true knife. Refer to

Figure 15

when

grinding the knives and obtain as near as possible the
relief angles indicated. In grinding, avoid hard contact
between the knife and the grinding wheel. Hard
contact causes excessive heat buildup, resulting in
premature wearing of the grinding wheel and reduced
life of the knife.

11

 

Summary of Contents for 01005

Page 1: ...Reelmaster 5 7 and 11 Blade Reel Mower Model No 01005 Serial No 403460001 and Up Model No 01007 Serial No 403460001 and Up Model No 01011 Serial No 403460001 and Up Register at www Toro com Original Instructions EN 3429 830 A ...

Page 2: ...er or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code on the serial number plate if equipped to access warranty parts and other product information g282039 Figure 1 1 Location of the mode...

Page 3: ...ccur Do not put your hands or feet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine Keep clear of any discharge opening Keep bystanders and children out of the operating area Never allow children to operate the machine Before you leave the operator s position do the following Par...

Page 4: ...ades never straighten or weld them On multi bladed machines take care as rotating 1 blade can cause other blades to rotate Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal94 6304 94 6304 1 Clutch 3 Turn clockwise to disengage 2 Turn counterclockwise ...

Page 5: ...ping caps from the wheel hubs Note Keep the shipping caps Install them on the wheel hubs to prevent grinding dust from entering wheel bearing whenever you grind the reel Installing the Wheels 1 Remove the shipping caps from the wheel hubs 2 Install the drive wheels with cap screws and lock washers Figure 3 g026925 Figure 3 Product Overview Specifications Weight 11 Blade 7 Blade 5 Blade All with 0 ...

Page 6: ...4 Operate the cutting units for 15 to 20 minutes so that the bedknife and reel reach normal operating temperature then stop the operation Next disengage the reel throwout knobs and spin the reel backward A whispering sound not clicking should be emitted and this assures the correct adjustment If a whispering sound is not heard the bedknife and reel must be readjusted refer to steps 3 5 By contrast...

Page 7: ...e rotating the reel backward turn the bedknife adjusting knob clockwise one click at a time until the paper is pinched lightly which results in the paper being cut or a slight drag when the paper is pulled 9 When light contact is evident across the full length of bedknife tighten the pivot bolt nut while holding the bolt in position and check to make sure that the pivot bolt did not become misadju...

Page 8: ...the leaf is cut off If the cutting unit is equipped with pneumatic tires pressure must be maintained at 241 3 kpa 35 psi Low tire pressure can cause bedknife to dip into the grass and scalp the turf An uneven cut will likely result Operating Sound A cutting unit that is adjusted correctly gives off a whispering sound when operated If there are buzzing clicking or metallic sounds the cutting unit h...

Page 9: ...s will eventually develop at both ends of the bedknife These notches must be rounded off or filed flush with cutting edge of bedknife to assure smooth operation 3 Loose Reel Bearings If reel bearings are suspected to be loose check them immediately or extensive damage may result refer to Reel Bearing Adjustment 4 Hitting a Foreign Object The bedknife and the reel cutting edges can be damaged if a ...

Page 10: ...the roller bracket and the level surface Figure 12 g026926 Figure 12 1 26 cm 10 1 4 inches 2 Filler plug 3 Remove the filler plug from inside of each gear case Figure 12 Check the oil level in the gear case it should be level with the bottom of the filler hole If the oil is level with bottom of the hole install the filler plug Important Check for oil leaks caused by a worn or improperly installed ...

Page 11: ... the reel or if the cutting unit has been disassembled an adjustment to the reel bearing may be necessary 1 Remove the 4 screws securing the left wheel to the wheel hub and remove the wheel Place the wheel under the gear case for support 2 Raise and block the back of the cutting unit until there is 0 178 to 0 203 m 7 to 8 inches between the bottom of the gear case extending behind the roller brack...

Page 12: ...he reel Note As the reel blades continue to run against the bedknife a slight burr will appear on the front cutting edge surface the full length of the bedknife If a file is occasionally run across the front edge to remove this burr improved cutting can be obtained If the reel blade edges and the bedknife edge are slightly rounded and do not have severe nicks lapping only with a lapping compound m...

Page 13: ...per cannot be cut cleanly along the entire length of each reel blade continued lapping is necessary Replacing the Bedknife 1 To replace the bedknife remove the 11 screws holding the knife to the bed bar 2 Remove the rust scale and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface 3 Clean the screw threads 4 Apply anti seize compound to the screws and install the...

Page 14: ...face inboard 2 Replace the bearing cups and insert the bearing cones into the roller 3 Lightly oil the lips of the outer seals Install the outer seals on each end of the roller making sure that the garter springs face inboard 4 Slide 1 sleeve onto the roller shaft against the double jam nuts 5 Wrap the threaded area of the roller shaft with cellophane tape to protect the seals and carefully slide ...

Page 15: ...Notes ...

Page 16: ...Notes ...

Page 17: ...Notes ...

Page 18: ...l Mower REELMASTER 11 Reelmaster 11 Blade Reel Mower 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into servi...

Page 19: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 20: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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