Toro 02000, Operator'S Manual

Page 1: ...3 0 2 21 322 21 1130 6 3 1 27 2 3 0 0 2 5 2 0 3 2 2 1 11 2 2 2 7 3 0 7 2 0 0 2 0 2 5 0 0 3 012 2 2 21 2 1 3 0 2 1 4 0 12 02 7 02 3 0 22 2 2 2 2 7 2 1 17 1 27 02 17 1 0 01 1 27 1203 2 30 2 7 5 2 2 1203 2 7 0 13 2 01 307 ...

Page 2: ...2 9 3 8 2 38 22 2 5 1 3 31 4 1 2 38 13 28 12 3 2 6 8 2 38 22 3 3 423 1 4 123 1 1 3 3 2 1 2 38 1 3 2 38 2314 3 2 2 3 2 2 1 3 3 2 1 1 3 6 13 8 2 33 3 The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 2 2 1 11 23 1 4 1 423 42 42 23 3 1 1 1 4 3 2 2 1 11 23 1 5 1 8 41 1 231 43 1 2 1 5 8 3 3 3 3 2 13 3 1 4 ...

Page 3: ...r Take Off PTO 24 Driving Forward and Backward 24 Check Operation of Interlock Switches 24 Implement Lift Lever 25 Pushing or Towing Traction Unit 25 Training Period 25 Before Mowing 25 Operating Characteristics 25 Transport Operation 25 Inspection and Clean Up After Mowing 26 Cutting Unit Characteristics 26 Cutting Unit Daily Adjustments 26 Changing Engine Oil and Filter 30 Servicing Air Cleaner ...

Page 4: ...on Exhaust fumes are hazardous and could be deadly Sit on the seat when starting and operating the machine Check the interlock switches daily for proper operation refer to page 24 If a switch should fail replace the switch before operating the machine After every two years replace all four interlock switches in the wiring system regardless if they are working properly or not When starting the engi...

Page 5: ...ficient force to penetrate skin and do serious damage lf fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Before disconnecting or performing any work on the hydraulic system all pressure in system must be relieved by stopping engine and lowering implements to the ground If major repairs are ever ne...

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Page 7: ...mm bore 140 mm stroke hydraulic cylinder receiving oil from hydrostatic transmission charge pump via the control valve with float position Maximum operating pressure is 1000 psi When the traction unit is equipped with cutting units all three units are raised and lowered via the single control lever The lift system works in conjunction with the electric clutch to engage and disengage the cutting un...

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Page 11: ...ide 3 Large spacer 1 2 4 Small spacer 5 Adjusting handle fore aft 6 Adjusting knob operator weight 3 4 5 6 6 1 1 A 0 3 B 1 1 1 INSTALL LIFT ARM KIT Fig 10 17 1 2 1 1 2 1 Figure 10 1 Lift arm A frame 2 Traction unit A frame 3 Locking pin 2 1 3 3 1 A 1 2 1 1 1 1 1 B 1 3 1 1 Figure 11 1 1 Rubber cutting unit stop 2 U bracket 3 Frame bracket 2 3 4 front 3 0 1 0 ...

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Page 13: ...0 5 5 7 1867 1 7 9 7 3 287 8671 27 3 5300 5 5 7 1867 1 7 9 7 3 287 8671 27 3 1 3 1 3 3 0 1 3 1 1 2 03 7 2 877 2 2 7 37 1 3 0 0 3 1 0 1 front 1 0 1 rear 0 rear 0 1 1 0 3 0 3 0 3 1 0 7 2 2876 6 85 2 5300 5 5 76 3 0 877 2 2 76 37 1 3 0 3 85 300 5 5 7 2 0 5 7 7 3 87 4 2 844357 46 5 9 1 0 1 0 ...

Page 14: ...5 1 1 3 4 1 5 8 3 46 54 4 5 3 8 1 1 3 4 16 85 03 5 0 5 5 5 05 3 0 3 64 1 1 3 5 0 5 5 4 05 7 5 130 50 95 45 1 004 33 0 54 0 3 645 3 85 5 867 5 55 3076 8671 27 2876 645 654 50 07 3 645 3 61 03 08 6 5 1 1 3 4 1 0 5 3 463 8 645 5 0 4 645 50 0 03 5 580 4 0 345 0 5 5 0 3 5 654 33 0 54 7 3 645 5 03 7 2 877 2 2 7 6 3 4 5 0 4 3 8 50 4 3 5 0 65 4 463 5 4 30 3 50 6 34 0 4 3 8 6 3 030 35 0 0 5 30 063 0 030 45...

Page 15: ... 1 6 74 4756 8 5 4 44 4 4 0 68 5 4 2 8 5 4 1 35 4 8 9 766 1 1 65 26 26 74 4756 8 5 4 766 1 71 6 5733246 68 5 4 2 8 5 4 35 4 8 2 6 1 9 766 1 1 65 74 1 5 4 8 273 4 5 6 74 5 6 37 5 24 4216 766 1 71 65 2 6 1 766 1 1 65 ...

Page 16: ...9 1 Cutting unit drive belt 2 Carrier frame 3 Capscrew 2 flatwashers nut 4 Tensioner bracket 5 Belt tensioner 1 2 3 4 5 6 INSTALL BELT TENSIONERS Fig 28 30 Fixed Cutting Units 1 2 3 Figure 30 1 Belt tension bracket 2 Tensioner bracket 3 Belt tensioner rod 1 2 3 Note 4 5 6 ADJUST PULLEY CLEANERS Fig 31 1 2 ...

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Page 18: ... flake may be used Plain water freezes solid at 32_ F 0_C The 3 1 2 pound 1 6 kg calcium chloride to one gallon 3 8 L of water solution is slush free to 12_F 24_C and will freeze solid at 52_ F 46_C The 5 pound 2 3 kg per gallon liter solution is slush free to 50_F 45_C and will freeze solid at 62_F 52_C Tires should be filled to approximately 75 capacity valve level with valve at the top ACTIVATE...

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Page 20: ...REGULAR GASOLINE IN TORO GASOLINE POWERED PRODUCTS UNLEADED GASOLINE BURNS CLEANER EXTENDS ENGINE LIFE AND PROMOTES GOOD STARTING BY REDUCING THE BUILD UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE NOTE NEVER USE METHANOL GASOLINE CONTAINING METHANOL GASOHOL CONTAINING MORE THAN 10 ETHANOL GASOLINE ADDITIVES PREMIUM GASOLINE OR WHITE GAS BECAUSE ENGINE ...

Page 21: ... 1 7 0 3 1712 12 0 2 00 4 12 0 0 5 2 5 2 0 1 02 12 2 0 2 0 4 2 4 2 01 4 1 2 5 2 0 3 0 12 2 0 1 4 2 0 2 4 0 12 12 0 2 0 3 0 0 6 2 7 32 0 0 1 04 0 4 1 0 3 0 00 2 0 0 1130 0 2 0 0 2 0 1 1 2 1 20 2 3 2 322 3 2 1 0 1 22 1 312 3 0 2 5 2 0 30 1 2 3 1 0 1 7 0 0 2 0 2 2 2 0 0 11 3 27 32 0 4 31 7 2 0 312 2 2 2 0 11 2 3 2 2 0 0 2 312 0 2 201 ...

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Page 24: ...3 3 4 3 8 46 11 24 3 5 687 84 7845 46 0 3 46 4 1 1 07 1447 5 687 3 48 6 2 1 93 8 437 0 0 3 3 8 1 7 3 3 8 1 46 6 0 0 0 6 0 0 4 348 7 433 8 8 7 8 7 8 7 97 8 6 46 8 45 6 846 7 5648 8 43 0 45 6 8 43 4 8 7 8 7 1 84 796 8 38 614 0 7 78 2 7 45 6 8 3 466 81 7 8 7 348 45 6 8 3 564 5 61 6 51 8 46 45 6 8 3 8 2 3 51 8 7 8 7 6 8 4 67 84 796 4 2 292 7 8 0 0 0 ...

Page 25: ...2 1 4 0 0 2 0 0 4 0 0 1 0 0 2 2 0 0 4 2 0 2 1 0 0 4 1 2 2 0 4 0 4 0 2 0 0 0 2 0 4 2 1 0 2 2 4 2 1 0 2 2 4 2 0 2 0 0 4 2 0 4 4 0 2 1 0 0 0 2 2 2 0 2 0 0 2 0 0 2 2 4 4 0 0 1 0 1 2 0 2 1 0 4 1 0 0 3 2 4 2 1 0 0 0 1 1 0 4 3 1 3 0 0 0 0 4 0 3 0 0 4 0 2 0 0 ...

Page 26: ... 30 0 322 3 2 3 4 0 2 1 312 0 0 4 2 3 3 27 32 1 2 2 2 2 1 0 00 2 2 1 2 2 2 1 2 2 0 1 5 2 13 2 7 1 1 0 3 322 1 5 0 13 2 2 0 0 0 2 6 11 4 2 2 1 2 0 5 0 5 0 2 3 4 5 0 0 13 2 3 27 32 7 4 01 7 2 2 ...

Page 27: ... 0 0 0 0 0 0 4 2 0 0 0 0 0 1 4 0 0 0 0 4 2 3 4 0 4 4 0 4 4 0 0 0 0 2 0 4 1 4 2 1 0 0 0 0 3 1 2 3 2 2 3 4 2 2 0 0 4 4 1 0 0 0 0 0 0 1 ...

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Page 29: ... Level n Air Filter Pre cleaner Clean Engine Cooling Fins n Unusual Engine Noises n Unusual Operating Noises n Hydraulic System Oil Level n Hydraulic Hoses for Damage n Fluid Leaks n Fuel Level n Tire Pressure n Instrument Operation n Reel to Bedknife Adjustment n Height of Cut Adjustment n Cutting Unit Belt Adjustment Lubricate All Grease Fittings1 Touch up Damaged Paint ...

Page 30: ...1 2 1 1 3 3 13 1 2 1 4 3 1 2 2 1 1 8 15 1 1 1 1 3 1 5 18 1 3 412 1 1 131 3 1 5 18 1 3 412 1 1 04 3 2 1 04 1 6 1 3 4238 1 138 3 2 2 2 1 5 1 1 5 1 5 1 3 1 4 8 63 3 0 3 17 3 5 6 43 2 41 32 3 1 1 8 3 2 138 1 5 3 1 1 3 3 1 4 8 63 1 05 2 3 05 3 2 43 04 2 6 1 6 3 1 04 9 3 1 5 13 43 3 36 23 42 8 3 1 8 61 1 04 9 1 3 3 18 3 6 3 04 9 3 3 1 5 7 22 3 231 43 3 1 4 8 3 2 2 1 2 15 3 3 1 3 8 3 8 3 3 241 1 1 2 1 04...

Page 31: ... 4 1 4 3 1 5 6 1 26 4 3 465 2 6 2 9 420 6 766 4 5 1 1 426 6 1 1 1 3 465 2 02 2 2 03 2 2 0 22 0 0 6 2 7 4 32 1 2 5 0 3 74 291 9 6 4 1 4 028 28 41 534 1 1 24 6 1 53 534 1 1 24 6 1 4 2 2 0 22 20 2 1 22 4 0 0 4 0 1 2 0 22 4 0 1 2 1 2 12 12 1 0 5 312 12 1 0 5 2 0 7 230 2 1 0 5 0 32 1 5 2 2 2 0 30 2 6230 1 0 5 1 5 7 5 1 6230 3 2 2 1 312 12 021 2 0 1 2 1 2 2 5 230 2 6230 1 0 5 1 5 7 3 2 0 5 1 0 6230 3 2 ...

Page 32: ...eels should rotate freely If both conditions are met no adjustment is required With the parking brake released the drive wheels must rotate freely If brake action and free wheel rotation cannot be achieved contact your service dealer immediately If drive wheels do not rotate when brake lever is in the OFF position or brake does not hold when lever is in the ON position an adjustment is required Mo...

Page 33: ... 1 52 5 4 2 5 03 1 2 7 8 2 0 52 20 4 2 3401 1 534 25 30 534 4 0 4 42 4 0 534 4 1 29 02 0 5 2 34 1033 1 230 528 1 3 4 04 2 1 243 0 4 0 8 6 8 20 4 5 2 04 2 04 1 243 0 4 04 2 204 4 1 243 534 4 0 54 52 1 ...

Page 34: ... 0 0 0 0 52 54 1 054 534 04 3 14 5 1 5 0 1 0 0 2 5 1 0 5 5 3 2 0 2 05 4 0 5 1 0 2 1 3 100 1 0 10 0 1 0 5 1 0 2 0 0 0 0 1 00 05 0 3 52 7 2 5 4 2 0 2 3 0 0 3 0 52 3 261 2 13 33 7 14 5 0 0 1 3 3 1 10 5 0 0 1 01 5 0 0 0 0 3 5 1 0 0 0 0 1 0 0 0 2 0 2 0 0 2 0 5 1 5 0 1 0 10 0 0 0 1 0 3 0 0 1 0 5 0 1 1 0 0 5 40 0 0 3 2 3 0 2 0 0 0 2 2 5 0 ...

Page 35: ...plug and fill to plug level with ISO 150 220 SAE EPĆ90 oil approximately 44 oz ADJUSTING CUTTING UNIT BELTS Fig 79 Make sure belts are properly tensioned to assure proper operation of the machine and prevent unnecessary wear Check all belts midway in span of belt Check belts frequently 1 The cutting unit drive belts should have a maximum deflection of 1 2 inch with a 10 pound load applied 2 Loosen...

Page 36: ...4 0 5 0 5 2 2 20 1612 5 61 1 2 22 06 1 2 4 012 2 0 4 2 11 5 0 0 1 028 321 0 5 2 1 2 0 3 0 2 22 06 2 0 4 2 2 2 20 1612 322 3 21 6 2 2 02 1 4 0 6 30 32 0 7 120 32 0 0 2 0 30 1 2 0 0 2 06 5 01 3 0 0 3 5 2 0 31 2 2 5 2 2 0 0 2 0 4 021 0 13 2 01 306 0 0 3 12 1 31 1 02 8 2 031 11 8 6 2 0 4 3 021 0 4 8 0 6 30 32 0 7 18 20 32 0 6 0 12 2 0 1 2 3 1 04 0 2 0 20 4 6 0 3 6 0 ...

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Page 38: ...ush Replace Fuel Filter Hydraulic Tank Drain Flush Every 25hrs Every 50hrs Every 100hrs Every 200hrs Every 400hrs Items listed are recommended every 1000 hours or 2 years whichever occurs first Every 800hrs The mower has two identification numbers a model number and a serial number The two numbers are stamped into a plate that is riveted to the frame In any correspondence concerning the mower supp...

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Page 40: ...rational hours whichever occurs first Product equipped with hour meter D This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to blades reels bedknives tines spark plugs castor wheels tires filters belts etc D This warranty does not apply to f...