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Toro 02003-90001, Operator'S Manual

The Toro 02003-90001 Operator's Manual is a comprehensive guide providing essential instructions for operating and maintaining your Toro product. This detailed manual can be easily downloaded for free from our website, ensuring you have all the necessary information to maximize the performance and longevity of your Toro equipment.

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19

BEFORE OPERATING

CHECK ENGINE OIL

(Fig. 36)

'$ $,&(,$ (1 1'(..$# 5(2'  /3 021 5 %(*2$0 * -%

-(* (, 2'$ "0 ,)" 1$ '-5$4$0 *$4$* -% -(* +312 !$

"'$")$# !$%-0$  ,#  %2$0 $,&(,$ (1 %(012 12 02$#

1.

-1(2(-, + "'(,$ -,   *$4$* 130% "$

2.

,1"0$5 #(.12(")  ,# 5(.$ (2 5(2'   "*$ , 0 &

"0$5 #(.12(") (,2- 2'$ 23!$  ,# + )$ 130$ (2 (1 1$ 2$#

%3**7 ,1"0$5 #(.12(") -32 -% 23!$  ,# "'$") *$4$* -% -(*

% -(* *$4$* (1 *-5 0$+-4$ %(**$0 " . %0-+ 4 *4$ "-4$0  ,#

 ## $,-3&' -(* 2- 0 (1$ *$4$* 2-  + 0) -, #(.12(")

Figure 36

1. Dipstick

2. Filler cap

2

1

3.

'$ $,&(,$ 31$1  ,7 '(&':/3 *(27 #$2$0&$,2 -(*

' 4(,& 2'$ +$0(" , $20-*$3+ ,12(232$ :: 91$04("$

"* 11(%(" 2(-,   -0  -0  -0 '(&'$0

$"-++$,#$# 4(1"-1(27 5$(&'2 (1    $%$0 2-

,&(,$ .$0 2-01  ,3 * %-0 2'$ "-00$"2 -(* 27.$  ,#

4(1"-1(27 2- 31$ (, #(%%$0$,2 2$+.$0 230$ "-,#(2(-,1

4.

-30 -(* (,2- -.$,(,& (, 4 *4$ "-4$0 3,2(* 2'$ -(* *$4$*

(1 3. 2- 2'$ 9 + 0) -, 2'$ #(.12(") ## 2'$ -(*

1*-5*7  ,# "'$") 2'$ *$4$* -%2$, #30(,& 2'(1 .0-"$11

  

IMPORTANT: Check level of oil every 8 operating

hours or daily. Change oil and filter initially after the

first 50 hours of operation, thereafter change oil

every 100 hours and filter every 200 hours.

However, change oil more frequently when engine

is operated in extremely dusty or dirty conditions.
5.

,12 ** 2'$ %(**$0 " .  ,# #(.12(") %(0+*7 (, .* "$

CHECK COOLING SYSTEM

(Fig. 37)

*$ , #$!0(1 -%% '--# 1"0$$,1 $,&(,$  ,# 0 #( 2-0

# (*7 +-0$ -%2$, (% "-,#(2(-,1  0$ $620$+$*7 #3127  ,#

#(027 0$%$0 2- 1$"2(-, -, ,&(,$ --*(,& 712$+
'$ "--*(,& 1712$+ (1 %(**$# 5(2'        1-*32(-, -%

5 2$0  ,# .$0+ ,$,2 $2'7*$,$ &*7"-*  ,2(%0$$8$

'$") *$4$* -% "--* ,2 (, $6. ,1(-, 2 ,)  2 !$&(,,(,&

-% $ "' # 7 !$%-0$ 12 02(,& 2'$ $,&(,$

CAUTION

If engine has been running, pressurized

hot coolant can escape when radiator

cap is removed and cause burns.

1.

'$") *$4$* -% "--* ,2 (, $6. ,1(-, 2 ,) --* ,2

*$4$* 1'-3*# !$ !$25$$, 2'$ + 0)1 -, 1(#$ -% 2 ,)

Figure 37

1. Expansion Tank

1

2.

% "--* ,2 *$4$* (1 *-5 0$+-4$ $6. ,1(-, 2 ,) " .

 ,# 0$.*$,(1' 2'$ 1712$+   

3.

,12 ** $6. ,1(-, 2 ,) " .

FILL FUEL TANK

(Fig. 38)

3$* 2 ,) " . "(27 (1   *(2$01

1.

$+-4$ %3$* 2 ,) " .

2.

(** 2 ,) 2-  !-32 -,$ (,"' !$*-5 2-. 2 ,) ,-2 %(**$0

,$") 5(2' -  #($1$* %3$* '$, (,12 ** " .

Figure 38

1. Fuel Tank Cap

1

Summary of Contents for 02003-90001

Page 1: ... 0 0 100 0 1 4 1 05 0 1 0 3 0 1 0 0 0 0 0 5 1 5 0 0 0 3 1 0 0 0 0 0 1 0 2 0 0 5 0 1 00 0 0 0 0 5 0 5 05 0 5 05 0 1 0 1 0 5 3 0 0 0 1 0 5 1 0 1 5 ...

Page 2: ... 38 22 2 5 1 3 31 4 1 2 38 13 28 12 3 2 6 8 2 38 22 3 3 423 1 4 123 1 1 3 3 2 1 2 38 1 3 2 38 2314 3 2 2 3 2 2 1 3 3 2 1 1 3 6 13 8 2 33 3 Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects or other reproductive harm 2 2 2 1 11 23 1 4 1 423 42 42 23 3 1 1 1 4 3 2 2 1 11 23 1 5 1 8 41 1 231 43 1 2 1 5 8 3 3 3 3 2 13 3 1 4 341 3 3 3 ...

Page 3: ... 75 1 5 62 1 216 6 6 46 1 6233 1 1 1 1 7 56 0 3 4 6 1 29 4 4 8 1 249 4 1 9 4 3 4 6 21 2 16 4 2 9 6 5 03 0 16 6 8 4 75 1 24 29 1 4 6 21 1 6 4 1 1 4 2 24 29 1 3 4 6 1 4 6 4 56 5 4 153246 3 4 6 21 153 6 21 1 1 3 6 4 29 1 766 1 1 6 4 6 4 56 5 766 1 1 6 7560 165 1 1 1 1 1 6 4 48 1 4 1 4 7 56 0 756 1 4266 21642 756 3 1 4 1 4 756 1 4 1 4 756 1 2 1 1 6 4 1 6235 756 1 4 150 55 21 24 764 756 1 64 76 1 1 4 7...

Page 4: ...49 4 7 11 4 349 7 3 9 3 3 3 43 3 7 9 4 9 6 9 39 1 9 43 89 2 8 7 7 4 8 3 4 1 1 9 43 9 8 9 3 89 79 3 3 45 7 9 3 9 2 3 0 9 39 714 0 8 9 8 1 47 5745 7 45 7 9 43 7 7 94 5 8 9 8 4 1 1 7 51 9 8 9 47 45 7 9 3 9 2 3 9 7 7 9 4 78 7 51 11 4 7 39 714 0 8 9 8 3 9 7 3 8 89 2 7 7 1 88 9 7 470 3 5745 71 47 349 3 89 79 3 9 3 3 3 5 70 3 7 0 8 7 97 9 43 5 1 8 3 3 97 1 3 8 9 8 3 8 3 548 9 43 9 7 3 3 89 798 7 1 8 5 70...

Page 5: ...2 2 2 2 4 3 4 3 2 2 3 9 2 5 5 3 0 5 2 02 3352 6 35 4 2 4 0 42 4 3 3 2 53 5 3 4 4 4 3 4 534 352 9 2 6 7 4 7 523 9 4 2 2 7 4 4 3 2 529 2 2 9 2 35 4 2 3 4 2 0 2 2 9 7 2 4 9 2 5 3934 02 3352 3934 534 2 6 9 34 00 7 2 0 43 4 4 2 5 2 2 0 23 2 6 2 2 33 34 3 3 2 4 4 54 2 2 342 54 2 2 5 0 4 4 2 2 0 4 2 2 8 33 6 2 3 2 33 6 3 5 5 4 24 4 534 25 4 0 2 2 4 534 4 0 3 4 4 9 4 2 0 243 4 9 7 9 2 4 544 5 43 9 6 0 243...

Page 6: ... ...

Page 7: ...arallel linkage One double acting 60 mm bore 140 mm stroke hydraulic cylinder receiving oil from hydrostatic transmission charge pump via the control valve with float position Maximum operating pressure is 1000 psi When the traction unit is equipped with cutting units all three units are raised and lowered via the single control lever The lift system works in conjunction with the electric clutch t...

Page 8: ...5 5 2 2 0 10 0 0 0 0 061 0 0 0 5 2 5 0 0 5 4 5 5 00 1 0 2 0 4 3 1 0 10 3 1 0 10 0 3 1 0 0 10 1 0 0 1 0 100 0 0 0 3 3 1 0 0 0 0 0 3 10 0 0 0 100 0 3 4 100 0 5 10 0 0 0 0 1 5 1 5 0 1 0 0 0 0 0 10 0 0 0 1 0 0 3 0 10 0 ...

Page 9: ... Á Á Á 3 1 Axle assembly 2 Rear frame rails 3 Mounting bars 6 IMPORTANT Make sure curved end of steering rod is to the rear 1 Steering rod 2 Steering sector gear 1 2 Figure 3 7 Figure 4 1 2 1 Steering rod 2 Axle pivot Á Á 8 9 INSTALL STEERING WHEEL Fig 5 1 2 1 Center spoke 2 Shaft spline 3 Lockwasher 4 Nut 5 Logo cover 1 2 5 4 3 Figure 5 3 ...

Page 10: ...Small spacers to be positioned on top of rear large spacers Seat slide with fore and aft adjusting lever to be mounted on right side of suspension Over hanging lip of left seat slide to be positioned inward 2 Position threaded mounting studs of seat slides into holes in seat mounting plate Note Mount seat in forward holes to attain forward adjustment 3 Mount seat to seat suspension with 4 capscrew...

Page 11: ... 2 0 1 ...

Page 12: ...oating Cutting Unit 1 0 2 0 Figure 16 1 Roller bracket 2 Angle bracket 3 Height of cut pin 4 Support capscrew 5 Locknuts 1 2 3 4 5 5 8 1 3 1 3 1 Hex of roller bracket must mate with hex of nut adjustment 4 Hex of roller bracket must mate with hex of nut adjustment 5 3 1 3 1 3 6 3 0 1 3 1 1 2 7 8 SET HEIGHT OF CUT AND LEVEL REAR ROLLER Fig 16 Floating Cutting Unit Note 1 3 0 1 0 2 3 3 1 0 1 4 1 0 1...

Page 13: ...2 3 2 2 4 130 0 0 2 6 1 0 321 1 30 0 0 0 21 2 0 21 312 13 02 1 0 51 2 4 1 25 2 32 13 02 0 0 0 2 1 96 422 6 6 1 8 3 2 6 1 8 8 4 98 5 3 955468 57 6 1 4 0 22 01 1 30 2 32 1 0 12 2 1 0 1 22 1 2 2 32 2 1 5 2 2 11 3 2 2 1 0 2 32 1 2 2 12 2 0 2 2 2 30 2 13 02 1 0 5 2 312 2 2 2 3 2 2 2 2 0 30 2 2 2 0 2 0 2 0 8 3 3987 7 96 3 6422 6 6 1 87 2 0 2 1 2 3 2 32 6 6 0 1 2 2 32 1 2 1 0 1 22 312 1 1 2 0 2 2 32 1 22...

Page 14: ... 0 0 1 3 0 35 267 00 2 3 5 7 7 3 73 75 7 32 82 7 1 685 6 7 4800 6 844 5 2 03 5 5 436 7 32 6 6 44 531 7 735 4800 6 9 2 5 9 56 5 7852 73 35 2 0 436 7 32 11 4800 32 734 2 11 4800 32 37731 35 3 7 2 3 5 7 7 3 3 0 3 03 7 2 877 2 2 7 1 0 0 1 1 1 1 85 5867 6 5 55 5 5 1 0 7 6 5 03 6 5 2 46 5 877 2 2 76 1 0 0 1 1 1 1 37 1 1 1 37 1 1 1 ...

Page 15: ... 63 3645 7 4 3 655 0 60 5 4622135 57 4 3 1 7 4 3 24 3 7 1 5 0 8 655 0 0 54 63 0 4 3 7 162 3 4 5 63 4 5 26 94 13 3105 655 0 60 54 1 5 0 655 0 0 54 63 0 3 3 5 04 10 3 31 2 0 15 ...

Page 16: ...NERS Fig 26 28 Fixed Cutting Units 1 2 3 Figure 28 1 Belt tension bracket 2 Tensioner bracket 3 Belt tensioner rod 1 2 3 Note 4 5 6 ADJUST PULLEY CLEANERS Fig 29 1 2 Figure 29 1 Cleaner bracket 1 INSTALL COUNTERBALANCE SPRINGS Figs 30 33 WARNING Use caution when tensioning springs as they are under heavy load Front Cutting Units 1 Figure 30 1 Front cutting unit lift tab 1 ...

Page 17: ... 0 1 2 2 1 0 3 0 11 211 1 2 4 2 211 2 1 1 1 4 2 4 6 2 6 2 1 1 1 2 1 0 0 0 11 0 201 0 0 1 0 1 11 1 2 2 1 5 0 0 1 0 211 2 1 4 1 2 0 2 1 1 0 0 ...

Page 18: ... 55 3 6 1 6 5 5 4 3 25 8 3 23 1 0 5 1 64 53 4 9 420 6 66 4 2 126 502 75 0 4 57 6 6 5 5 4 1 13 7 4 4 420 64 276 6 24 211 6 1 62 24 5 211 6 1 4 4 5 420 6 6 4 32565 1 3 2 3 0 3 0 1 3 3 3 0 3 0 3 1 2 3 3 0 1 0 2 126 28 4 66 4 642 6 9 28 4 29 2162 26 4 3 465 2 6 0 1 1 5 8 4 24425 21 1 6 4 24 6 21 9 4 57 6 74 66 4 1 0 1 1 1 1 4 3 0 1 1 1 0 0 ...

Page 19: ...hange oil and filter initially after the first 50 hours of operation thereafter change oil every 100 hours and filter every 200 hours However change oil more frequently when engine is operated in extremely dusty or dirty conditions 5 12 2 0 12 0 7 CHECK COOLING SYSTEM Fig 37 0 1 1 0 1 0 2 0 7 0 2 2 1 0 620 7 3127 027 0 0 2 1 2 712 1712 1 5 2 1 32 5 2 0 0 2 2 7 7 2 0 8 4 2 6 1 2 2 7 0 12 02 2 CAUTI...

Page 20: ...0 0 31 1 2 4 130 12 2 2 0 4 4 2 3 2 0 5 2 0 1 0 2 0 0 7 3 3 2 5 2 0 96 6 3 1 31 2 3 3 2 5 2 0 5 6 5 2 1 3 0 2 3 2 0 2 13 2 2 0 1 1 0 0 7 7 0 3 1712 1 1 2 0 2 0 1 13 12 232 0 1 04 0 1 2 2 2 07 5 2 0 6 2 7 3 021 0 1 04 0 4 0 1 012 12 02 7 2 0 2 0 1 2 4 130 12 2 4 11 6 1 7 0 3 1712 12 0 96 77 5 3 1 4 12 0 0 5 2 5 2 0 1 02 12 2 0 2 0 4 2 4 4 1 2 5 2 0 3 0 12 2 0 1 4 2 0 2 4 0 96 578 0 11 6 5 12 12 0 2...

Page 21: ... ...

Page 22: ...0 1 0 0 0 2 1 2 0 00 1 3 3 3 0 00 0 0 0 1 0 3 0 0 0 0 1 0 5 3 0 0 1 0 0 0 0 2 1 0 3 100 1 0 0 0 1 2 0 2 3 100 1 0 1 0 2 3 0 0 0 5 3 0 03 0 2 1 3 0 2 3 0 0 0 10 0 2 100 1 0 2 0 10 5 0 3 0 1 0 0 0 0 0 0 0 3 1 0 0 4 3 5 0 5 0 0 0 0 4 3 0 0 4 3 2 10 0 4 0 0 0 10 0 0 4 1 0 3 0 0 1 0 3 0 4 0 4 0 1 0 0 0 0 0 0 1 3 0 0 0 0 0 0 1 10 0 1 0 0 0 1 3 0 2 0 0 3 0 1 ...

Page 23: ... 1 1 2 0 0 0 0 0 0 0 1 0 0 0 0 ...

Page 24: ...8 9 6 7 0 9 5 4 6 176 0 0 1 1 4 4 1 4 55 4 176 0 6 7916 79 0 6 416 1 7 67 573 014 14416 0 4 63 7 67 144 4 63 014 6 16 1 9 6616 07 79 0 6 5 016 1 16 6 6 47 9 4 144 4 63 7 1 6 18 8 6 8144 1 4 4 79 9 16 0 6 16 79 4 16 4 6 8897 76 16 9 6 3 8 8 16 84 1 4 4 79 0 6 16 764 67 79 6 7 0 9 8 987 0 0 0 0 1 9 4 162 176 8 58 19 4 9 6 16 0 1 1 6 16 0 1 ...

Page 25: ... 0 0 05 3 0 6 1 0 5 0 0 0 6 0 0 0 3 0 5 0 1 0 0 5 0 0 0 5 3 0 0 0 6 5 0 0 0 6 0 3 0 2 5 03 5 0 1 4 1 05 0 0 1 0 1 0 0 0 1 0 00 0 0 3 00 0 0 0 0 1 1 0 0 0 1 1 0 1 0 1 0 0 1 0 0 1 0 0 1 1 0 0 1 0 0 0 1 0 0 0 1 0 0 1 0 1 1 0 0 0 0 0 ...

Page 26: ...2 6 3 3 6 3 3 1 4 2 1 3 33 3 3 22 36 5 32 2 3 3 1 3 3 3 6 1 3 3 1 4 8 6 2 3 6 3 1 2 6 3 43 99 2 7 22 5 6 3 1 1 2241 6 3 42 3 3 3 2 2 1 2 0 3 2 1 8 6 3 1 1 3 8 3 3 1 3 1 2 241 2 1 1 4 1 3 1 3 1 13 1 1 22 2 3 1 3 2 1 3 2 3 1 22 8 1 4 4 2 1 6 1 3 8 1 4 32 3 433 4 32 1 2 1 22 1 1 1 3 423 3 2 3 1 423 3 2823 1 1 3 3 2 433 4 3 2 2 3 423 3 1 41 3 5 1 3 4 6 1 1 1 2 423 3 22 6 3 3 2 1 2 5 2 3 22 18 31 3 1 5...

Page 27: ... ...

Page 28: ... 2 0 2 2 0 1 2 2 2 2 2 0 2 2 0 1 0 0 1 2 0 0 2 2 ...

Page 29: ... ...

Page 30: ...em Fluid Level n Air Cleaner Drain Water Fuel Separator Clean Engine Radiator n Unusual Engine Noises n Unusual Operating Noises n Hydraulic System Oil Level n Hydraulic Hoses for Damage n Fluid Leaks n Fuel Level n Tire Pressure n Instrument Operation n Reel to Bedknife Adjustment n Height of Cut Adjustment n Cutting Unit Belt Adjustment Lubricate All Grease Fittings1 Touch up Damaged Paint ...

Page 31: ...2 5 1 04 0 2 5 1 3 0 1 25 0 0 01 2 1 0 3 0 0 0 1 52 2 1 5 2 0 5 0 0 0 0 3 0 0 52 4 2 3 0 5 1 0 0 0 0 0 0 0 0 0 0 01 1 0 0 0 0 0 1 0 5 0 0 0 0 2 5 0 1 2 0 0 2 5 3 1 0 0 40 5 1 05 5 0 0 0 2 5 0 1 5 5 2 2 2 0 0 5 52 2 2 06 2 2 2 242 0 5 0 0 5 0 3 0 0 3 2 0 0 2 5 05 0 0 0 0 5 0 2 ...

Page 32: ... 2 0 30 2 0 1130 2 2 0 22 20 1 0 2 0 0 7 1 4 0 2 2 0 22 20 4 0 2 1 2 2 1 1 0 5 1 30 2 3 4 3 2 1 20 4 0 2 21 1 1 0 5 Figure 71 1 Throttle cable 2 Cable clamp 3 Speed control lever 4 Idle speed screw 2 1 3 4 4 2 1 0 5 1 22 ADJUSTING IDLE SPEED Fig 71 1 4 0 2 2 0 22 20 4 0 2 1 2 2 1 32 1 1 0 5 3 312 1 1 0 5 2 2 0 4 2 32 CHECKING PARKING BRAKE 1 0 2 4 130 1 2 15 2 1 2 0 0 230 2 7 2 8 2 12 2 4 2 7 2 0 ...

Page 33: ...0 2 2 0 1 0 32 52 20 4 2 3401 1 321 312 2 0 2 12 0 12 1 2 5 0 0 12 0 0 3 2 3 0 2 230 2 321 2 2 4 130 0 0 1 2 312 2 0 5 20 2 1 0 1 2 1 0 312 2 1 0 3 0 0 4 130 5 0 322 3 2 1 32 1 2 15 2 2 0 0 3 0 2 3 2 2 0 1 0 1 0 3 02 5 2 12 1 2 0 4 2 2 0 2 7 1 32 312 2 534 25 30 534 4 0 4 42 4 0 534 4 1 28 02 0 5 2 34 1033 1 230 527 1 3 4 04 2 1 243 0 4 0 7 6 7 20 4 5 2 04 2 04 1 243 0 4 04 2 204 4 1 243 2 02 0 2 ...

Page 34: ...2 0 0 3 2 7 0 3 2 0 0 4 2 2 0 0 2 2 0 31 1 22 27 2 0 50 Figure 76 1 Hydraulic filter 1 3 1 2 1 11 1 0 0 1 04 0 5 2 2 5 2 0 Figure 77 1 Reservoir 2 Hose assembly 2 1 Note 0 0 1712 1 2 1 0 3 5 0 1 0 0 1 1 1 5 3 0 32 1712 2 03 23 11 7 2 0 0 0 2 1 1 4 12 2 5 7 0 3 2 0 2 2 2 0 31 5 12 2 1 11 1 2 0 1 04 0 6 2 0 1 04 0 2 2 0 0 4 0 0 2 7 0 3 712 3 7 20 1 320 0 1 1 2 12 02 3 2 5 12 11 2 30 2 1712 0 8 3 3 2...

Page 35: ...ghten jam nut Figure 79 1 Belt tension rod 1 BATTERY CARE 1 Battery electrolyte level must be properly maintained and the top of the battery kept clean If the Grounds Pro 2000 D is stored in a location where temperatures are extremely high the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool CAUTION Since the gasses from the battery are exp...

Page 36: ... 41 42 1 4 6 00 3 1 42 3 3 6 3 3 1 1 3 1 5 0 132 1 24 3 0 12 417 1 1 4 23 2 42 2 13 9 0 3 142 22 9 7 0 3 1 5 4 0 132 1 5 9 1 7 41 43 1 8 29 31 43 1 ...

Page 37: ... ...

Page 38: ... ...

Page 39: ...3 3 1 8 1 4 3 1 423 31 43 8 1 4 4 3 1 8 1 4 4 4 3 1 33 1 3 7 4 3 1 131 1 423 1 104 32 423 5 2 3 1 3 412 3 1 3 412 5 2 2 38 6 3 2 4 1 42 8 1 4 1 42 5 18 12 5 18 12 5 18 12 5 18 12 5 18 12 Items listed are recommended every 1000 hours or 2 years whichever occurs first 5 18 12 ...

Page 40: ... _ _ ...

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Page 44: ...rational hours whichever occurs first Product equipped with hour meter D This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to blades reels bedknives tines spark plugs castor wheels tires filters belts etc D This warranty does not apply to f...

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