Toro 03621, Original Instructions Manual

Page 1: ...8 Blade or 11 Blade DPA Cutting Unit with 5in Reel Reelmaster 5010 Series Traction Unit Model No 03621 Serial No 315000001 and Up Model No 03623 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3397 860 B ...

Page 2: ...bers in the space provided Figure 1 1 Location of the model and serial numbers Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight informatio...

Page 3: ...cked up and thrown by the reel blades of the cutting unit Keep all bystanders away from the working area If the cutting blades strike a solid object or the unit vibrates abnormally stop and shut the engine off Check the cutting unit for damaged parts Repair any damage before starting and operating the cutting unit Lower the cutting units to the ground and remove the key from the ignition switch wh...

Page 4: ...ng Unit Parts needed for this procedure 1 Cutting unit Procedure After you remove the cutting unit from the box inspect the following 1 Check each end of the reel for grease Note Grease should be visibly evident in the reel bearings and internal splines of the reel shaft 2 Ensure that all nuts and bolts are securely tightened 3 Make sure that the carrier frame suspension operates freely and does n...

Page 5: ...ling the Loose Parts Parts needed for this procedure 1 Straight grease fitting 1 O ring 2 Screws Procedure Install the grease fitting on the reel motor side of the cutting unit Use Figure 5 to determine the position of the reel motors Figure 5 1 Cutting unit 1 5 Cutting unit 5 2 Cutting unit 2 6 Reel motor 3 Cutting unit 3 7 Weight 4 Cutting unit 4 1 Remove and discard the set screw on the reel mo...

Page 6: ...Figure 7 1 O ring 5 Install the reel motor 6 Grease the side plate until excess grease comes out the grease vent Figure 6 6 ...

Page 7: ...utting unit performance under your field conditions You may need to make further adjustments to obtain optimal cutting performance Important Do not overtighten the bedknife to the reel or you will damage it After backlapping the cutting unit or grinding the reel you may need to mow with the cutting unit for a few minutes and then perform this procedure to adjust the bedknife to the reel as the ree...

Page 8: ...icks each Note Each click turned moves the bedknife 0 018 0 0007 inch Do not overtighten the adjusting screws 10 Test the cutting performance by inserting a long strip of cutting performance paper Toro Part No 125 5610 between the reel and the bedknife perpendicular to the bedknife Figure 10 Slowly rotate the reel forward it should cut the paper Figure 10 Note If there is excessive reel drag eithe...

Page 9: ... with the cutting unit on your turf will determine the best setting to use You can adjust the aggressiveness of cut throughout the cutting season to allow for various turf conditions In general less to normal aggressive settings are more appropriate for warm season grasses Bermuda paspalum zoysia while cool season grasses bent bluegrass rye may require normal to more aggressive setups More aggress...

Page 10: ...4 5 3 3 3 Y Y 2 86 cm 1 125 inches Less Normal More 4 5 6 4 3 3 3 18 cm 1 250 inches Less Normal More 4 5 6 4 3 3 3 49 cm 1 375 inches Less Normal More 4 5 6 4 3 3 3 81 cm 1 500 inches Less Normal More 5 6 7 3 3 3 Indicates the U bracket on lift arm is positioned in the bottom hole Figure 14 High HOC Kit Part 110 9600 must be installed The front HOC bracket must be positioned in the top side plate...

Page 11: ...d for setting the height of groom HOG 2 Height adjusting screw 5 Hole not used 3 Nut 3 Hook the screw head on the cutting edge of the bedknife and rest the rear end of the bar on the rear roller Figure 17 4 Rotate the adjusting screw until the front roller contacts the gauge bar Figure 17 Adjust both ends of roller until the entire roller is parallel to the bedknife Figure 17 Important When set pr...

Page 12: ...quire the Low HOC bedknife for 12 7 mm 0 500 inch and below Figure 18 1 Bedknife lip height Adjusting the Turf Compensation Settings The turf compensation spring transfers the weight from the front to the rear roller This helps to reduce a wave pattern in the turf also known as marcelling or bobbing Important Make spring adjustments with the cutting unit mounted to the traction unit pointing strai...

Page 13: ...between the reel and the bedknife perpendicular to the bedknife Figure 20 Slowly rotate the reel forward it should cut the paper Figure 20 Note If excessive contact reel drag is evident either backlap reface the front of the bedknife or grind the cutting unit to achieve the sharp edges needed for precision cutting refer to the Toro Manual for Sharpening Reel and Rotary Mowers Form No 09168SL Impor...

Page 14: ...s a land width of 1 3 to 1 5 mm 0 050 to 0 060 inch and a 30 degree relief grind When the land width gets larger than 3 mm 0 120 inch wide do the following 1 Apply a 30 degree relief grind on all reel blades until the land width is 1 3 mm 0 050 inch wide Figure 23 and Figure 24 Figure 23 Model 036321 1 30 degrees 2 1 3 mm 0 050 inch Figure 24 Model 03623 1 1 3 mm 0 050 inch 2 30 degrees 2 Spin gri...

Page 15: ...ch 4 8 mm 0 190 inch 10 10 Degrees EdgeMax Model 03621 108 9095 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Standard Optional 108 9096 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Heavy Duty Optional 110 4074 9 3 mm 0 370 inch 4 8 mm 0 190 inch 10 5 Degrees Recommended Top and Front Bedknife Grind Angles Figure 25 2 3 g027268 1 Figure 25 1 Bedknife service limit 2 Top grind angle 3 Front ...

Page 16: ...and should be within 2 degrees of the recommended top grind angle Servicing the Bedbar Removing the Bedbar 1 Turn the bedbar adjusting screws counterclockwise to back the bedknife away from the reel Figure 29 Figure 29 1 Bedbar adjusting screw 3 Bedbar 2 Spring tension nut 4 Washer 2 Back out the spring tension nut until the washer is no longer tensioned against the bedbar Figure 29 3 On each side...

Page 17: ...l the bushings Figure 33 4 Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in the frame of the cutting unit Figure 33 5 Secure the adjuster shaft with a flat washer and a locknut Figure 33 Torque the locknut to 20 to 27 N m 15 to 20 ft lb Note The bedbar adjuster shaft has left hand threads 6 Apply anti seize compound to the threads of the bedbar...

Page 18: ...igure 33 1 Shaft adjuster 4 Apply anti seize compound here 7 Apply anti seize compound here 10 Compression spring 2 Wave washer 5 Flat washer 8 Bedbar adjuster screw 11 Spring tension nut 3 Flange bushing 6 Locknut 9 Hardened washer 18 ...

Page 19: ...and outer seals to rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the Roller Rebuild Kit Refer to your Parts Catalog or contact your distributor for assistance Figure 34 1 Rebuild kit Part No 114 5430 6 Bearing nut 2 Rebuild tool kit Part No 115 0803 7 Inner seal tool 3 Inner seal 8 Washer 4 Bearing 9 Bearing ...

Page 20: ...Notes 20 ...

Page 21: ...Notes 21 ...

Page 22: ...Series Traction Unit 22IN 5 IN 11 BLD FSR DPA CU 5010 H Cutting unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not b...

Page 23: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Page 24: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...