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The Toro Warranty

Two-Year or 1,500 Hours Limited Warranty

Conditions and Products Covered

The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly warrant your Toro Commercial
product (“Product”) to be free from defects in materials or workmanship
for 2 years or 1,500 operational hours*, whichever occurs first. This
warranty is applicable to all products with the exception of Aerators
(refer to separate warranty statements for these products). Where a
warrantable condition exists, we will repair the Product at no cost to you
including diagnostics, labor, parts, and transportation. This warranty
begins on the date the Product is delivered to the original retail purchaser.
* Product equipped with an hour meter.

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or
Authorized Commercial Products Dealer from whom you purchased the
Product as soon as you believe a warrantable condition exists. If you need
help locating a Commercial Products Distributor or Authorized Dealer, or
if you have questions regarding your warranty rights or responsibilities,
you may contact us at:

Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196

952–888–8801 or 800–952–2740
E-mail: commercial.warranty@toro.com

Owner Responsibilities

As the product owner, you are responsible for required maintenance and
adjustments stated in your

Operator's Manual

. Repairs for product issues

caused by failure to perform required maintenance and adjustments are not
covered under this warranty.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty
period are defects in materials or workmanship. This warranty does not
cover the following:

Product failures which result from the use of non-Toro replacement
parts, or from installation and use of add-on, or modified non-Toro
branded accessories and products.

Product failures which result from failure to perform recommended
maintenance and/or adjustments.

Product failures which result from operating the Product in an abusive,
negligent, or reckless manner.

Parts consumed through use that are not defective. Examples of parts
which are consumed, or used up, during normal Product operation
include, but are not limited to, brake pads and linings, clutch linings,
blades, reels, rollers and bearings (sealed or greasable), bed knives,
spark plugs, castor wheels and bearings, tires, filters, belts, and certain
sprayer components such as diaphragms, nozzles, and check valves.

Failures caused by outside influence, including, but not limited to,
weather, storage practices, contamination, use of unapproved fuels,
coolants, lubricants, additives, fertilizers, water, or chemicals.

Failure or performance issues due to the use of fuels (e.g. gasoline,
diesel, or biodiesel) that do not conform to their respective industry
standards.

Normal noise, vibration, wear and tear, and deterioration. Normal
“wear and tear” includes, but is not limited to, damage to seats due to
wear or abrasion, worn painted surfaces, scratched decals or windows.

Parts

Parts scheduled for replacement as required maintenance are warranted
for the period of time up to the scheduled replacement time for that part.
Parts replaced under this warranty are covered for the duration of the
original product warranty and become the property of Toro. Toro will make
the final decision whether to repair any existing part or assembly or replace
it. Toro may use remanufactured parts for warranty repairs.

Deep Cycle and Lithium-Ion Battery Warranty

Deep cycle and Lithium-Ion batteries have a specified total number
of kilowatt-hours they can deliver during their lifetime. Operating,
recharging, and maintenance techniques can extend or reduce total
battery life. As the batteries in this product are consumed, the amount
of useful work between charging intervals will slowly decrease until the
battery is completely worn out. Replacement of worn out batteries,
due to normal consumption, is the responsibility of the product owner.
Note: (Lithium-Ion battery only): Pro-rated after 2 years. Refer to the
battery warranty for additional information.

Lifetime Crankshaft Warranty (ProStripe 02657 Model

Only)

The Prostripe which is fitted with a genuine Toro Friction Disc and
Crank-Safe Blade Brake Clutch (integrated Blade Brake Clutch (BBC) +
Friction Disc assembly) as original equipment and used by the original
purchaser in accordance with recommended operating and maintenance
procedures, are covered by a Lifetime Warranty against engine crankshaft
bending. Machines fitted with friction washers, Blade Brake Clutch (BBC)
units and other such devices are not covered by the Lifetime Crankshaft
Warranty.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication, cleaning and polishing, replacement of filters,
coolant, and completing recommended maintenance are some of the
normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy
under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty. Except for the Emissions warranty
referenced below, if applicable, there is no other express warranty. All
implied warranties of merchantability and fitness for use are limited to
the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the above
exclusions and limitations may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights which vary from
state to state.

Note Regarding Emissions Warranty

The Emissions Control System on your Product may be covered by
a separate warranty meeting requirements established by the U.S.
Environmental Protection Agency (EPA) and/or the California Air Resources
Board (CARB). The hour limitations set forth above do not apply to the
Emissions Control System Warranty. Refer to the Engine Emission Control
Warranty Statement supplied with your product or contained in the engine
manufacturer’s documentation.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact your Authorized Toro Service Center.

374-0253 Rev F

 

Summary of Contents for 03698

Page 1: ...A 8 Blade or 11 Blade DPA Cutting Unit Reelmaster 6000 D Series Traction Unit Model No 03698 Serial No 403420001 and Up Model No 03699 Serial No 403420001 and Up Register at www Toro com Original Instructions EN 3428 684 A ...

Page 2: ...rized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code on the serial number plate if equipped to access warranty parts and other product information g277992 Figure 1 1 Lo...

Page 3: ...or feet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine Keep clear of any discharge opening Keep bystanders and children out of the operating area Never allow children to operate the machine Before you leave the operator s position do the following Park the machine on a level su...

Page 4: ...blades Wrap the blades or wear gloves and use caution when servicing the blades Only replace or sharpen the blades never straighten or weld them On multi bladed machines take care as rotating 1 blade can cause other blades to rotate Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal t...

Page 5: ...arts Catalog Review the material and save it in an appropriate place Note Determine the left and right sides of the machine from the normal operating position 1 Removing the Tipper Assemblies No Parts Required Procedure Remove the tipper assemblies if so equipped from the number 1 number 2 and number 3 lift arms to avoid interference with the carrier frames of the cutting units 1 Remove the locknu...

Page 6: ...lift arm numbers 1 4 and 5 position the chain brackets and U bolts 38 1 cm 15 inches behind the center line of the pivot knuckle Figure 5 2 On lift arm numbers 1 and 5 the brackets should be rotated to the right 10 degrees from vertical Figure 5 3 On lift arm number 4 the bracket should be rotated to the left 10 degrees from vertical Figure 5 g020546 Figure 5 1 Lift arm number 5 38 1 cm 15 inches ...

Page 7: ...Unit No Parts Required Procedure 1 Adjust the bedknife to the reel 2 Adjust the rear roller for your height of cut requirements 3 Set the height of cut 4 Adjust the rear shield if necessary Refer to Adjusting the Cutting Unit page 10 for complete instructions for performing these adjustments 4 Mounting the Counterweights No Parts Required Procedure All cutting units are shipped with the counterwei...

Page 8: ...re 1 Insert a thrust washer onto the horizontal shaft of the pivot knuckle as shown in Figure 12 g006532 Figure 12 1 Carrier frame 4 Lynch pin 2 Pivot knuckle 5 Steering locking pin 3 Lift arm steering plate 2 Insert the horizontal shaft of the pivot knuckle into the mounting tube of the carrier frame Figure 12 3 Secure pivot knuckle to carrier frame with a thrust washer a flat washer and a flange...

Page 9: ...t clockwise so that the motor flanges clear the cap screws Figure 14 12 Rotate the motor counterclockwise until the flanges encircle the cap screws and then tighten the cap screws Important Make sure that the reel motor hoses are not twisted kinked or at risk of being pinched g004127 Figure 14 1 Reel motor 2 Cap screw Note If a fixed cutting unit position is required insert the steering locking pi...

Page 10: ...he machine from the normal operating position Adjusting the Cutting Unit Adjusting the Rear Shield Under most conditions best dispersion is attained when the rear shield is closed front discharge When conditions are heavy or wet the rear shield may be opened To open the rear shield Figure 15 loosen the cap screw securing the shield to the left side plate rotate the shield to the open position and ...

Page 11: ...ll length of the bedknife To improve the cutting performance occasionally run a file across the front edge to remove this burr After extended running a ridge will eventually develop at both ends of the bedknife You must round off these notches or file them flush with the cutting edge of the bedknife to ensure smooth operation Note Over time the chamfer Figure 16 will need to be ground as it is onl...

Page 12: ...until the shim can be slid through the reel to bedknife gap with light drag 7 Return to the right side and adjust as necessary to get light drag on the shim between the same blade and bedknife 8 Repeat steps 6 and 7 until the shim can be slid through both gaps with slight drag but 1 click in on each side prevents the shim from passing through on both sides The bedknife is now parallel to the reel ...

Page 13: ... Adjusting the Turf Compensation Settings The turf compensation spring transfers the weight from the front to the rear roller This helps to reduce a wave pattern in the turf also known as marcelling or bobbing Important Make spring adjustments with the cutting unit mounted to the traction unit pointing straight ahead and lowered to the shop floor 1 Make sure that the hairpin cotter is installed in...

Page 14: ...d rest the rear end of the bar on the rear roller Figure 24 5 Rotate the adjusting screw until the front roller contacts the gauge bar Figure 24 Adjust both ends of roller until the entire roller is parallel to the bedknife g003328 Figure 24 Important When set properly the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife This ensures that the height...

Page 15: ...Normal 5 3 18 cm 1 250 inches More 6 Less 4 Normal 5 3 49 cm 1 375 inches More 6 Less 5 Normal 6 3 81 cm 1 500 inches More 7 Less 6 Normal 7 4 13 cm 1 625 inches More 8 Less 6 Normal 7 4 44 cm 1 750 inches More 8 Less 7 Normal 8 4 76 cm 1 875 inches More 9 Less 7 Normal 8 5 08 cm 2 000 inches More 9 The High HOC Kit Part No 110 9600 must be installed Front HOC bracket must be positioned in the top...

Page 16: ...bottom of both the front and rear rollers Effective Height of Cut This is the actual height that the grass has been cut For a given bench set height of cut the actual height of cut will vary depending on the type of grass time of year turf and soil conditions The cutting unit setup aggressiveness of cut rollers bedknives attachments installed turf compensation settings etc will also affect the eff...

Page 17: ... adding spacers below the side plate mounting flange increases the aggressiveness of the cutting unit All cutting units on a given machine must be set to the same aggressiveness of cut number of rear spacers Part No 119 0626 otherwise the after cut appearance could be negatively affected Figure 26 Groomer These are the recommended height of cut settings when a groomer kit is installed on the cutti...

Page 18: ...ints include the front roller 2 the rear roller 2 and the reel bearing 2 1 Wipe each grease fitting with a clean rag 2 Apply grease until clean grease comes out of the roller seals and the bearing relief valve 3 Wipe any excess grease away g034188 Figure 28 1 Relief valve Adjusting the Reel Bearings To ensure long life of the reel bearings periodically check if reel end play exists You can check a...

Page 19: ...ng a 1 3 8 inch socket wrench slowly tighten the reel bearing adjustment nut until no end play of the reel exists If adjusting the nut does not eliminate reel end play replace the reel bearings Note The reel bearings do not require preload Overtightening the reel bearing adjuster nut will damage the reel bearings 4 Tighten the setscrew securing the bearing adjuster nut to the bearing housing Note ...

Page 20: ...mm 0 220 inch 4 8 mm 0 190 inch 10 5 degrees Extended EdgeMax Low HOC Optional 119 4280 5 6 mm 0 220 inch 4 8 mm 0 190 inch 10 10 degrees Extended Low HOC Optional 120 1640 5 6 mm 0 220 inch 4 8 mm 0 190 inch 10 10 degrees EdgeMax Models 03698 and 03699 137 0833 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 degrees Standard Optional 108 9096 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 degrees Heavy Duty O...

Page 21: ...e indicator mount 3 Bedknife 2 Edge of the magnet mated with the edge of the bedknife 4 Angle indicator 4 Place the angle indicator on the mount as shown in Figure 35 Note This is the angle that your grinder produces it should be within 2 degrees of the recommended top grind angle Servicing the Bedbar Removing the Bedbar 1 Turn the bedbar adjusting screws counterclockwise to back the bedknife away...

Page 22: ...lay is removed but do not overtighten or deflect the side plates The washers on the inside may have a gap 4 Tighten the spring tension nut until the spring is collapsed then back off 1 2 turn Figure 39 g006505 Figure 39 1 Spring tension nut 2 Spring Installing the Bedknife 1 Remove the rust scale and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface 2 Clean the ...

Page 23: ...g279162 Figure 41 1 Bedknife screw tool 3 Torque to 23 to 28 N m 200 to 250 in lb 2 Install and torque these first to 1 N m 10 in lb 4 Grind the bedknife 23 ...

Page 24: ...o rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit Refer to your parts catalog or contact your authorized Toro distributor for assistance g007790 Figure 42 1 Roller Rebuild Kit Part No 114 5430 6 Bearing nut 2 Roller Rebuild Tool kit Part No 115 0803 7 Inner seal tool 3 Inner seal 8 Washer...

Page 25: ...Notes ...

Page 26: ...DE DPA RADIAL CU RM6500 6700 Cutting Unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until in...

Page 27: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 28: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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