background image

Figure 6

1.

Bedbar adjusting screw

3. Tilt mower on back to expose bedknife and reel.

Note:

When tilting the cutting unit back, make

sure the center of the cutting unit is blocked up so
the bedbar adjuster screws are not supporting the
cutting unit. Resting the cutting unit on the bedbar
adjusting screws will give a false reel-to-bedknife
contact when the cutting unit is lowered back to
level.

4. At one end of reel, insert a long strip of newspaper

between reel and bedknife (Figure 7). While slowly
rotating reel forward, turn bedbar adjusting screw
clockwise (on same end of reel) (Figure 6), one
click at a time, until paper is pinched lightly, when
inserted from the front, parallel to the bedknife. A
slight drag will be noted as the paper is pulled.

Figure 7

Note:

Each time adjusting screw is rotated one

click clockwise, the bedknife moves .0007 inch
(.017 mm) closer to reel. Do not overtighten the
adjusting screws.

5. Check for light contact at other end of reel using

paper and adjust as required.

6. After adjustment is accomplished, check to see

if reel can pinch paper when inserted from the
front and cut paper when inserted at a right angle

to the bedknife (Figure 7). It should be possible
to cut paper with minimum contact between the
bedknife and the reel blades. Should excessive reel
drag be evident it will be either necessary to backlap
or regrind the cutting unit to achieve the sharp
edges needed for precision cutting (see Toro reel
sharpening manual).

Adjusting the Height of Cut

For heights of cut greater than .500 inch (12.7 mm), the
high height of cut kit must be installed.

1. Loosen locknuts securing height-of-cut arms to

cutting unit side plates (Figure 8).

Figure 8

1.

Rear roller bracket

3.

Locknut

2.

Height-of-cut arm

4.

Adjusting screw

2. Loosen nut on gauge bar (Figure 9) and set

adjusting screw to desired height-of-cut. Distance
between bottom of screw head and face of bar is
height-of-cut.

Figure 9

1.

Gauge bar

3.

Nut

2.

Height adjusting screw

5

Summary of Contents for 04202 Greensmaster Flex 21

Page 1: ...s Model No 04202 Serial No 311000001 and Up Model No 04206 Serial No 311000001 and Up Model No 04207 Serial No 311000001 and Up Model No 04208 Serial No 311000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Page 2: ...omer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Location of the model and serial numbers Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard t...

Page 3: ...e fitting clothing which could get caught in moving parts Always wear long pants and substantial shoes Wearing safety glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations Remove all debris or other objects that might be picked up and thrown by the cutting unit reel blades Keep all bystanders away from the working area If the cutting blades ...

Page 4: ...spacers onto screws on roller brackets Re secure roller bracket and spacers to underside of sideplate mounting flanges with nuts previously removed 3 Verify that the bedknife to reel contact is correct Tip mower to expose front and rear rollers and bedknife Note The position of the rear roller to the reel is controlled by the machining tolerances of the assembled components and paralleling is not ...

Page 5: ...overtighten the adjusting screws 5 Check for light contact at other end of reel using paper and adjust as required 6 After adjustment is accomplished check to see if reel can pinch paper when inserted from the front and cut paper when inserted at a right angle to the bedknife Figure 7 It should be possible to cut paper with minimum contact between the bedknife and the reel blades Should excessive ...

Page 6: ... following chart to determine which bedknife is best suited for the desired height of cut Adjusting the Cut Off Bar Adjust cut off bar to assure clippings are cleanly discharged from the reel area 1 Loosen screws securing top bar Figure 11 to cutting unit Figure 11 1 Cut off bar 2 Insert 060 inch 1 5 mm feeler gauge between top of reel and bar and tighten screws Ensure bar and reel are equal dista...

Page 7: ...nded Microcut Flex 21 0 062 0 125 inches 1 57 3 1 mm Less Aggressive 98 7261 Microcut Flex 18 0 062 0 125 inches 1 57 3 1 mm Standard 11 Blade 117 1530 EdgeMax Microcut Flex 18 0 062 0 125 inches 1 57 3 1 mm Standard 14 Blade 98 7260 Tournament Flex 18 0 125 0 250 inches 3 1 6 mm 117 1532 EdgeMax Tournament Flex 18 0 125 0 250 inches 3 1 6 mm Longer Wearing 110 2300 Extended Microcut Flex 18 0 062...

Page 8: ...re 12 for pulley locations Drive pulley number of teeth Driven pulley number of teeth 14 Blade Clip inch mm 11 Blade Clip inch mm 8 Blade Clip inch mm 27 standard 22 standard 0 112 2 9 0 143 3 6 0 197 5 0 22 22 0 138 3 5 0 176 4 5 0 241 6 1 22 27 0 172 4 4 0 219 5 6 0 301 7 7 The reel is shipped with one 27 tooth and one 22 tooth pulley To get a 16 inch 4 mm clip you must purchase a 22 tooth pulle...

Page 9: ... arms to traction unit frame tube Figure 14 Figure 14 1 Cutting unit pivot arms 3 Bolts 2 Traction unit frame tube 5 Rotate pivot arms forward Figure 14 and rest traction unit on restrained kickstand 6 Pull cutting unit forward about 2 inch 51 mm and then to the right to disengage the transmission coupling Figure 15 Figure 15 1 Transmission coupling 7 Reverse procedure to install cutting unit Note...

Page 10: ...ar bolt 3 Nut 2 Steel washer 4 Nylon washer Assembling the Bedbar 1 Install bedbar positioning mounting ears between washer and bedbar adjuster 2 Secure bedbar to each side plate with bedbar bolts jam nuts on bolts and 8 washers A nylon washer is to be positioned on each side of side plate boss Place a steel washer outside each of the nylon washers Torque bolts to 240 320 in lb 27 36 N m 3 Tighten...

Page 11: ...al injury Stay away from the reel while backlapping Never use a short handled paint brush for backlapping Part No 29 9100 Handle assembly complete or individual parts are available from your local Authorized Toro Distributor Note For a better cutting edge run a file across the front face of the bedknife when the lapping operation is completed This will remove any burrs or rough edges that may have...

Page 12: ...painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or...

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