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Setup

Media and Additional Parts

Description

Qty.

Use

Operator's Manual

1

Read before installing and operating cutting unit

Parts catalog

1

Use to reference part numbers

Installing the Front Roller

The cutting unit is shipped without a front roller. Install the
roller using the loose parts supplied with the cutting unit and
installation instructions included with the roller.

Using the Cutting Unit Prop

Whenever the cutting unit has to be tipped to expose the
bedknife/reel, prop up the rear of the cutting unit to make
sure the nuts on the back end of the bedbar adjusting screws
are not resting on the work surface (Figure 3).

g014596

1

2

2

Figure 3

1.

Prop (not provided)

2.

Bedknife adjusting screw
nut (2)

Adjusting the Bedknife to the
Reel

Note:

Use this procedure after grinding, backlapping, or

disassembly. It is not intended as a daily adjustment.

1.

Position the cutting unit on a flat, level work surface.

2.

Tip the cutting unit to expose the bedknife and the
reel.

Make sure the nuts or the back of the bedbar

adjusting screws are not resting on the work
surface (Figure 4)

.

g026076

1

2

Figure 4

1.

Bedknife adjusting screw

2.

Nut

3.

Rotate the reel so that a blade crosses the bedknife edge
between the first and second bedknife screw heads on
the right side of the cutting unit.

4.

Put an identifying mark on the blade where it
crosses the bedknife edge; this will make subsequent
adjustments easier.

5.

Insert the .05 mm (0.002 inch) shim between the
marked blade and the bedknife edge at the point where
the marked blade crosses the bedknife edge.

6.

Turn the right bedbar adjusting screw until you feel
light pressure (i.e. drag) on the shim by sliding it
side-to-side. Remove the shim.

7.

For the left side of the cutting unit, slowly rotate the
reel so that the closest blade crosses the bedknife edge
between the first and second screw heads.

8.

Repeat steps 4 through 6 for the left side of the cutting
unit and left bedbar adjusting screw.

9.

Repeat steps 5 and 6 until light drag is achieved on
both the right and left sides of the cutting unit utilizing
the same contact points.

The bedknife is now parallel to the reel.

10.

To obtain light contact between the reel and bedknife,
turn each bedbar adjusting screw clockwise 3 clicks.

Note:

Each click turned on the bedbar adjusting

screw moves the bedknife 0.018 mm (0.0007 inches).
Clockwise rotation moves the bedknife edge closer

4

 

Summary of Contents for 04615

Page 1: ...PA Reel Mower Greensmaster 3300 3400 Series Traction Unit Model No 04613 Serial No 313000001 and Up Model No 04614 Serial No 313000001 and Up Model No 04615 Serial No 313000001 and Up Register at www Toro com Original Instructions EN 3376 576 B ...

Page 2: ...nual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information wor...

Page 3: ...al ordinances and insurance regulations Remove all debris or other objects that might be picked up and thrown by the cutting unit reel blades Keep all bystanders away from the working area If the cutting blades strike a solid object or the unit vibrates abnormally stop and shut the engine off Check the cutting units for damaged parts Repair any damage before restarting and operating the cutting un...

Page 4: ...2 Figure 4 1 Bedknife adjusting screw 2 Nut 3 Rotate the reel so that a blade crosses the bedknife edge between the first and second bedknife screw heads on the right side of the cutting unit 4 Put an identifying mark on the blade where it crosses the bedknife edge this will make subsequent adjustments easier 5 Insert the 05 mm 0 002 inch shim between the marked blade and the bedknife edge at the ...

Page 5: ...ow the sideplate mounting flange when height of cut settings range from 3 to 25 mm 1 8 to 1 inch Figure 7 Figure 7 1 Spacer 3 Sideplate mounting flange 2 Roller bracket 2 To adjust rear roller proceed as follows A Raise the rear of the cutting unit and place a block under the bedknife B Remove the 2 nuts securing each roller bracket and spacer to each sideplate mounting flange C Lower the roller a...

Page 6: ...d will be snug against the bedknife This ensures that the height of cut is identical at both ends of the bedknife 5 Tighten the nuts to secure the adjustment Do not overtighten the nuts Tighten them enough to remove play from the washer Note Use the following chart to determine which bedknife is best suited for the desired height of cut Recommended Bedknife Height of Cut Chart Bedknife Part Number...

Page 7: ...gauge between the top of the reel and the bar and tighten the screws Ensure the bar and reel are equal distance apart across the complete reel for optimum performance Note The bar is adjustable to compensate for changes in turf conditions Adjust the bar closer to the reel when the turf is extremely dry By contrast adjust the bar further away from the reel when the turf conditions are wet Adjust th...

Page 8: ... diameter steel full roller Bedknife Replaceable single edged high carbon steel bedknife is fastened to a machined cast iron bedbar with 13 screws Bedknife Adjustment Dual screw adjustment to the reel detents corresponding to 0 018 mm 0 0007 inch bedknife movement for each indexed position Grass Shield Non adjustable shield with adjustable cut off bar to improve grass discharge from reel in wet co...

Page 9: ...nts corresponding to 0 018 mm 0 0007 inch bedknife movement for each indexed position Refer to Adjusting the Bedknife to the Reel 3 Test the cutting performance by inserting a long strip of cutting performance paper Toro part number 125 5610 between reel and bedknife perpendicular to the bedknife Figure 12 Slowly rotate the reel forward it should cut the paper Figure 12 Note If excessive contact r...

Page 10: ...20096 Figure 15 1 Bedbar bolt 3 Steel washer 2 Locknut 4 Nylon washer Assembling the Bedbar 1 Install the bedbar positioning the mounting ears between the washer and bedbar adjuster 2 Secure the bedbar to each side plate with 2 bedbar bolts locknuts nuts on bolts and 6 washers Position a nylon washer on each side of the side plate boss Place a steel washer outside of the outer nylon washer Figure ...

Page 11: ... a clean level surface lower the cutting units stop the engine engage the parking brake and remove the ignition key 2 Remove the reel motors from the cutting units and disconnect and remove the cutting units from the lift arms 3 Connect the backlapping machine to the cutting unit by inserting a piece of 3 8 inch square stock into the splined coupling in the end of the cutting unit Note Additional ...

Page 12: ...Notes 12 ...

Page 13: ...Notes 13 ...

Page 14: ...Notes 14 ...

Page 15: ...l Mower 14 BLADE DPA TRIFLEX 14 Blade DPA Reel Mower 2006 42 EC 2000 14 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put...

Page 16: ...ted to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the f...

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