Toro 07206, Operator'S Manual

Page 1: ...NS highlighted by this symbol It means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury OPERATOR MANUAL FORM NO 3318 415 GB Re...

Page 2: ...proper setup operation and maintenance procedures are fol lowed at all times Safety mechanical and some general information in this manual are emphasized DANGER WARNING and CAUTION identify safety me...

Page 3: ...ts of this manual A replacement manual is available by sending complete model and serial number to The Toro Company 8111 Lyndale Avenue South Minneapolis Minnesota 55420 4 Never allow children to oper...

Page 4: ...Never overfill attachments or exceed the vehicle maximum gross vehicle weight 17 When starting the engine A Sit on operator s seat and engage the parking brake B Disengage PTO if so equipped and retu...

Page 5: ...burns 20 If the machine ever vibrates abnormally stop immediately turn engine off wait for all motion to stop and inspect for damage Repair all dam age before commencing operation 21 Before getting o...

Page 6: ...icle in any manner may affect the vehicle s operation performance durability or its use may result in injury or death Such use could void the product warranty of The TORO Company 33 This vehicle shoul...

Page 7: ...FROM MACHINE STAY A SAFE DISTANCE FROM HYDRAULIC OIL VALVE SECURE LIFTING CYLINDER WITH LOCKING DEVICE BEFORE GETTING IN HAZARDOUS AREA DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUNNING HA...

Page 8: ...FEET LEAN AWAY FROM TIP HOLD HIP RESTRAINT HAND HOLD BRACE FEET STAY CLEAR OF ARTICULATION AREA WHILE ENGINE IS RUNNING RUNOVER BACKOVER VEHICLE REAR POWER TAKE OFF 9 GREASE LUBRICATION POINT GREASE...

Page 9: ...stem Power assist 3 position tilt steer ing wheel 3 3 4 turns lock to lock 17 5 to 1 ratio 35 5 cm 14 inch diameter steering wheel Tires Front tires 50 8 x 25 4 cm 20 x 10 10 4 ply rat ing rib tread R...

Page 10: ...oaded attachment Maximum Gross Vehicle Weight 1 493 kg 4 000 lbs 2 wd 1 568 kg 4200 lbs 4 wd Tow Capacity Tongue weight 74 6 kg 200 lbs Maximum trailer weight 560 kg 1 500 lbs Overall Width 160 cm 63...

Page 11: ...itially after the first 50 hours of opera tion thereafter change the oil and filter every 100 hours However change the oil more fre quently when the engine is operated in extremely dusty or dirty cond...

Page 12: ...vehicle on a level surface Before Operating 12 Because fuel is flammable caution must be used when storing or handling it Do not fill the fuel tank while the engine is running hot or when the machine...

Page 13: ...t is low add 10W30 oil 4 Install the fill plug Figure 6 1 Front differential 2 Fill plug 3 Drain plug CHECK WHEEL NUT TORQUE CHECK TIRE PRESSURE Check tire pressure every 8 hours or daily Maximum air...

Page 14: ...lean the area around cap remove the reservoir cap and fill to proper level DO NOT OVERFILL Figure 7 1 Brake fluid reservoir 2 Full line 14 Before Operating 373 411 448 485 523 560 597 373 411 448 485...

Page 15: ...mage to the transaxle may occur Differential Lock Fig 9 Allows rear axle to be locked for increased traction Differential lock may be engaged with vehicle in motion Move the lever forward and to the r...

Page 16: ...greater than normal power or control is required For example steep grades difficult terrain heavy loads slow speed but high engine speed spraying NOTE There is a location between HIGH and LOW in which...

Page 17: ...oose or broken do not operate the vehicle until adjust ment or repair is complete Failure to observe this precaution may result in damage to the engine To check warning light operation 1 Apply the par...

Page 18: ...18 Tachometer optional not shown Indicates engine RPM Gear selection graphics indicate speed Remote Hydraulic Lever optional not shown Controls hydraulic flow to optional quick rear cou plers Controls...

Page 19: ...has been performed on fuel sys tem components i e fuel filter replaced sep arator serviced etc Refer to Bleeding The Fuel System 1 Sit on the seat and engage the parking brake 2 Disengage the PTO Powe...

Page 20: ...ear shift lever to the next gear and release the clutch pedal while depressing the accelerator pedal Repeat this procedure until desired speed is attained Stop the vehicle before shifting to reverse a...

Page 21: ...ith safety in mind It has four wheels for added stability It uses familiar auto motive style controls including the steering wheel brake pedal clutch pedal accelerator pedal and gear shifter It is imp...

Page 22: ...n steering wheel whenever possible and passenger should use the hand holds provided There should never be passengers in the dump box or on any attachments The vehicle is meant to have one driver and o...

Page 23: ...ying constant attention to the area in which vehicle is being operated The best way for operators to prevent serious injury or death to themselves or others is to familiarize themselves with the prope...

Page 24: ...chloride to rear tires Traction will increase with no passenger in front seat LOADING AND DUMPING The weight and position of the cargo and passenger can change the vehicle center of gravity and vehicl...

Page 25: ...shifting happens most often while turning going up or down hills suddenly changing speeds or while driving over rough surfaces Shifting loads can lead to tip overs Always secure loads so that they do...

Page 26: ...brake If the machine must be moved a considerable dis tance transport it on a truck or trailer Note The power steering will not function mak ing it difficult increase effort to steer Figure 14 1 Eye h...

Page 27: ...ted for 1590 kg GTW or the 5th wheel kit with the brakes Trailer brakes are required whenever a trailer over 900 kg GTW is towed behind a Workman vehicle When hauling cargo or towing a trailer attachm...

Page 28: ...ngine oil level Transaxle oil level Cooling system fluid level Brake fluid level Air cleaner dust cup baffle more often when conditions are dirty Unusual engine noises Tire pressure Radiator screen cl...

Page 29: ...or 17 Water separator 9 Air filter 18 Differential fill 19 4 Wheel drive shaft Fluid Type Capacity Change Intervals Fluid Filter Filter Part No Engine Oil SAE 10W 30 CD 3 7 l 100 hours 100 hours 67 43...

Page 30: ...ing brakes Inspect fuel lines Replace electric fuel pump filter Torque cylinder head and adjust valves Check cable adjustments Check alternator and fan belts Service the air filter Check front axle bo...

Page 31: ...1 and Accelerator Arm 1 Fig 22 IMPORTANT When greasing drive shaft univer sal shaft bearing crosses pump grease until it comes out of all 4 cups at each cross 1 Wipe the grease fitting clean so foreig...

Page 32: ...ion under maximum vehicle gross weight Construction work After extended operation in mud sand water or similar dirty conditions have your brakes inspected and cleaned and drive axle joints greased as...

Page 33: ...rt 2 Storage stud Figure 24 1 Bed support 3 Bed 2 Cylinder barrel JACKING THE VEHICLE 1 Do not start the engine while the vehicle is on jack because engine vibration or wheel move ment could cause the...

Page 34: ...center frame support and at the rear it is under the axle tube 4 When jacking up front of the vehicle always place a 50 x 100mm block or similar material between the jack and vehicle frame Figure 25 1...

Page 35: ...up Baffle 2 Filter Element 3 Air Cleaner Body Figure 28 1 Engine Oil Drain Plug Figure 29 1 Engine Oil Filter Figure 30 1 Fuel filter water Separator 2 Fuel pump Figure 31 1 Drain Plug 2 Filter Canist...

Page 36: ...n out door Figure 34 1 Radiator cap 2 Reserve tank cap Figure 35 1 Hydraulic Reservoir 2 Drain plug Figure 36 1 Hydraulic Filter 2 Gasket Figure 37 1 Front differential 2 Fill check plug 3 Drain plug...

Page 37: ...rod jam nuts when adjustment is cor rect EMERGENCY BOX RAISING without starting the engine The box can be raised in an emergency by cranking starter and holding lift lever Run starter for 15 sec onds...

Page 38: ...L NUMBERS The WORKMAN has two identification numbers a model number and a serial number These numbers are stamped into a plate located on the right frame member under dash In any correspondence concer...

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