Toro 07213TC, Operator'S Manual

Page 1: ...Form No 3326 224 Operator s Manual Workman 3300 D 4300 D Liquid Cooled Diesel Utility Vehicle Model No 07213TC Serial No 220000001 and Up Model No 07217TC Serial No 220000001 and Up English GI...

Page 2: ...and Combustible Liquids Code ANSI NFPA 30 National Fire Protection Association ANSI NFPA 505 Powered Industrial Trucks ADDRESS National Fire Prevention Association Barrymarch Park Quincy Massachusett...

Page 3: ...Control Optional 32 Quick Coupler Operation 33 Remote Hydraulic Control Trouble Shooting 33 Maintenance 34 Quick Reference Chart 35 Fluid Specifications Change Intervals 35 Lubrication 36 Using Bed S...

Page 4: ...lete model and serial number to The Toro Company 8111 Lyndale Avenue South Bloomington Minnesota 55420 1196 4 Never allow children to operate the vehicle Never allow adults to operate it without prope...

Page 5: ...nd maintain a safe distance around sand traps ditches creeks ramps any unfamiliar areas or other hazards B Watch for holes or other hidden hazards C Use caution when operating vehicle on a steep slope...

Page 6: ...st be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 26 Before disconnecting or performing any work on the hydraulic system all pressure in...

Page 7: ...nes per Directive 98 37 EC and amendments Vibration Level Hand Arm This unit does not exceed a vibration level of 2 5 m s2 at the hands based on measurements of identical machines per ISO 5349 procedu...

Page 8: ...ISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM HYDRAULIC OIL VALVE SECURE LIFTING CYLINDER WITH LOCKING DEVICE BEFORE GETTING IN HAZARDOUS AREA DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUN...

Page 9: ...AN AWAY FROM TIP HOLD HIP RESTRAINT HAND HOLD BRACE FEET STAY CLEAR OF ARTICULATION AREA WHILE ENGINE IS RUNNING RUNOVER BACKOVER VEHICLE REAR POWER TAKE OFF 9 GREASE LUBRICATION POINT GREASE LUBRICAT...

Page 10: ...t of transaxle leaf spring and dual shock absorbers Steering System Power assist 3 position tilt steering wheel 3 3 4 turns lock to lock 17 5 to 1 ratio 35cm 14 diameter steering wheel Tires Front tir...

Page 11: ...passenger and loaded attachment Maximum Gross Vehicle Weight 1493kg 4 000 lbs 2wd 1568 kg 4 200 lbs 4 wd Tow Capacity Tongue weight 75 kg 200 lbs Maximum trailer weight 560 kg 1 500 lbs Overall Width...

Page 12: ...x 1 lg 12 Mount rear fenders Flatwasher 281 I D 12 Locknut 1 4 20 12 Trusshead Screw 6 Locknut 3 8 16 6 Wheel Nut 10 Wheel Front 2 Wheel Nut 10 Mount wheels Wheel Rear 2 Steering wheel 1 Foam Seal 1 W...

Page 13: ...tail light mounting bracket rear of fender and tail light plate together with 2 capscrews washers and nuts previously removed 7 On right side secure rear of fender to tail light plate with 2 1 4 20 x...

Page 14: ...g 7 8 If the battery is not filled with electrolyte or activated it must be removed from vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from...

Page 15: ...he vehicle and severe corrosion and deterioration will result 7 Slide battery into battery base so battery terminals are toward the rear of the vehicle Figure 8 1 Positive cable 2 Hold down 8 Install...

Page 16: ...evel often during this process DO NOT OVERFILL When adding engine oil or filling oil there must be clearance between the oil fill device and the oil fill hole in the valve cover as shown in figure 11...

Page 17: ...evel Coolant should be up to COLD line on reserve tank when engine is cold 3 If coolant is low remove reserve tank cap and add a 50 50 mixture of water and permanent ethylene glycol anti freeze DO NOT...

Page 18: ...Only Fig 15 The differential is filled with 10W30 oil Check level of oil every 100 hours or monthly Capacity of system is 0 9 l 1 qt 1 Position the vehicle on a level surface 2 Clean area around fill...

Page 19: ...ved for the Workman Use of tires not approved may cause turf damage or accelerated drive train damage Check Brake Fluid Fig 16 The brake fluid reservoir is shipped from the factory filled with DOT 3 b...

Page 20: ...move shift lever into desired gear selection A diagram of the shift pattern is indicated below R reverse 1 First gear 2 Second gear 3 Third gear Do not shift the transaxle to the reverse or forward ge...

Page 21: ...Adds three additional speeds for precise speed control A Vehicle must be completely stopped before shifting between High and Low range B Shift only on level ground C Depress clutch pedal fully D Move...

Page 22: ...ngine starts The key will move automatically to the ON position To shut engine off rotate key counterclockwise to OFF position Charge Indicator Fig 19 Illuminates when battery is being discharged If l...

Page 23: ...sist fails due to a malfunction vehicle steering will require greater effort Passenger Hand Hold Fig 21 On dashboard Figure 21 1 Passenger hand hold 2 Tachometer Optional Tachometer Optional Fig 21 In...

Page 24: ...new machine B Engine has ceased running due to lack of fuel C Maintenance has been performed upon fuel system components i e filter replaced separator serviced etc Refer to Bleeding the Fuel System 1...

Page 25: ...accelerator pedal 5 When vehicle gains enough speed remove foot from accelerator pedal fully depress clutch pedal move gear shift lever to next gear and release clutch pedal while depressing accelerat...

Page 26: ...ned with safety in mind It has four wheels for added stability It uses familiar automotive style controls including the steering wheel brake pedal clutch pedal accelerator pedal and gear shifter It is...

Page 27: ...ssenger no more Speed Speed is one of the most important variables leading to accidents Driving too fast for the conditions can cause you to lose control and have an accident Speed can also make a min...

Page 28: ...and to avoid actions or conditions which could result in a accident In the event of a tip over the risk of serious injury or death will be reduced if the operator is using the roll over protection sy...

Page 29: ...ty and vehicle handling To avoid loss of control resulting in personal injury follow these guidelines Do not carry loads that exceed the load limits described on the vehicle weight label The vehicle h...

Page 30: ...e vehicle s traction by locking the rear wheels so one wheel will not spin out This can help when you have heavy loads to haul on wet turf or slippery areas going up hills and on sandy surfaces It is...

Page 31: ...rized TORO Distributor for details When equipped with a tow hitch bolted onto rear axle tube your Workman can tow trailers or attachments with a Gross Trailer Weight GTW up to 560 kg Always load a tra...

Page 32: ...e On Position This position is similar to Raise quick coupler B position It also directs oil to quick coupler B except that the lever is held in this position by a detent notch in the control panel Th...

Page 33: ...l Trouble Shooting A Difficulty in connecting or disconnecting quick couplers Pressure not relieved Quick coupler under pressure Engine running Remote hydraulic valve not placed in float B Power steer...

Page 34: ...ner2 Unusual Engine Noises Unusual Operating Noises Tire Pressure Radiator Screen Clean out Door2 Hydraulic Hoses for Damage Fluid Leaks Instrument Operation Lubricate All Grease Fittings3 Touch up Da...

Page 35: ...Water 4 3 4 5 1200 hours Strainer Clean 800 hours 87 3990 Differential Oil SAE 10W 30 CD 95 1 800 hours 1 Engine oil level 2 Engine oil drain 3 Transaxle hydraulic oil level dip stick 4 Belts Governo...

Page 36: ...drive shaft 4 wd only 3 Fig 29 Pedal Pivots 4 Fig 30 Steering shaft 1 Fig 31 and Accelerator Arm 1 Fig 32 When greasing drive shaft universal shaft bearing crosses pump grease until it comes out of a...

Page 37: ...l from causing excessive wear Under frequent heavy duty operating conditions lubricate all grease fittings and inspect air cleaner daily to prevent excessive wear Using Bed Safety Support Fig 33 34 Ma...

Page 38: ...fety support on cylinder Jacking the Vehicle Fig 35 36 1 Do not start engine while vehicle is on jack because engine vibration or wheel movement could cause vehicle to slip off jack 2 Do not work unde...

Page 39: ...spect filter and discard if damaged Do not wash or reuse a damaged filter Clean the filter as follows Washing Method A Prepare a solution of filter cleaner and water and soak filter element about 15 m...

Page 40: ...til gasket contacts mounting plate then tighten 1 2 to 2 3 of a turn DO NOT OVER TIGHTEN 4 Add oil to crankcase refer to Check Engine Oil p 16 Fuel System Fig 40 Fuel Lines and Connections Check lines...

Page 41: ...ng System Fig 42 Remove debris from engine area and radiator daily clean more frequently in dirty conditions 1 Remove radiator cover 2 Turn engine off Clean engine area thoroughly of all debris 3 Remo...

Page 42: ...very 200 operating hours thereafter Raise bed if so equipped and place safety support on extended lift cylinder to hold up bed Alternator Belt Fig 45 1 Check tension by depressing belt at mid span of...

Page 43: ...ours or annually thereafter Engine Valve Clearance Adjust initially at 50 operating hours and check every 600 operating hours or annually thereafter ChangingTransaxle Hydraulic Fluid Fig 48 Change Tra...

Page 44: ...rt engine and let run for about two minutes to purge air from the system Stop the engine and check the hydraulic oil level and for leaks Change Front Differential Oil Front Wheel Drive Models Only Fig...

Page 45: ...Adjusting the Brake Pedal Fig 52 53 Check adjustment every 200 hours 1 Loosen jam nut on link rod ball joint 2 Rotate rod until gap between brake pedal and up stop is 0 5mm 2mm 0 020 0 080 Figure 52...

Page 46: ...61 Nm 35 45 lbs for 2 wd models and 61 75 Nm 45 55 lbs for 4 wd models is required to actuate lever 3 Tighten set screw after adjustment has been attained Figure 56 1 Parking brake lever 2 Knob 3 Set...

Page 47: ...ft lever Run starter for 15 seconds then wait 60 seconds before engaging starter again If engine will not crank the load and box attachment must be removed to service engine or transaxle Inspect Brake...

Page 48: ...le between the positive posts of the two batteries The positive post may be identified by a sign on top of battery cover Figure 62 1 Positive cable 3 Connect one end of the other jumper cable to the 1...

Page 49: ...tion where temperatures are extremely high the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool 2 Keep top of battery clean by washing periodi...

Page 50: ...Replace electric fuel pump filter Torque cylinder head and adjust valves Check cable adjustments Check alternator and fan belts Service the air filter Check front axle boot joint 4 wheel drive Check...

Page 51: ...51 Hydraulic Schematic Base Vehicle...

Page 52: ...52 Hydraulic Schematic Vehicle w Remote Hydraulic Kit MODELS 07205TC and 07215TC Only...

Page 53: ...53 Electrical Schematic Base Vehicle...

Page 54: ...54 Electrical Schematic Vehicle w Remote Hydraulic Kit MODELS 07205TC and 07215TC Only...

Page 55: ...In any correspondence concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained Note Do not order by reference number if a parts catalog...