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settings.

5.

After the idle mixture has been adjusted, hold
the governor lever so the throttle lever is in the
idle position (against the idle stop screw) and
readjust the idle stop screw to bring idle speed
to 1550± 50 rpm.

6.

With the governor control lever in the governed

idle position (no tension on the high-speed
spring) bend the idle spring anchor tang to attain
a governed idle speed of 1750± 50 rpm. 

7.

Move the throttle control to FAST.  Bend the

high speed spring anchor tang to attain a high
speed of 3150 ±50 rpm. 

REPLACING SPARK PLUGS

Replace the spark plugs after every 100 operating
hours or yearly, which ever occurs first.
Recommended air gap is 0.030”.

Figure 20

Correct spark plug to use is a Champion RC 12YC.

Note: The spark plug usually lasts a long time; how-
ever, the plug should be removed and checked when-
ever the engine malfunctions.

1.

Clean the area around the spark plugs so foreign
matter cannot fall into the engine cylinder when
you remove the spark plug.

2.

Pull the spark plug wires off spark plugs and
remove the plugs from the cylinder head.

3.

Check the condition of the side electrode, center
electrode, and center electrode insulator to
assure there is no damage.

IMPORTANT: A cracked, fouled, dirty or
otherwise malfunctioning spark plug must be
replaced. Do not sand blast, scrape, or clean
electrodes by using a wire brush because grit
may eventually release from the plug and fall
into the cylinder.  The result is usually a dam-
aged engine.

4.

Set air gap between the center and side of elec-
trodes at 0.030”.  Install a correctly gapped
spark plug w/gasket seal, and tighten the plug
firmly.

CLEANING CYLINDER HEAD
FINS

To avoid overheating and possible engine damage,
cooling fins on the cylinder head must be kept clean.

21

Maintenance

Figure 19

1.

Governed idle spring anchor tang

2.

High-speed spring anchor tang

Shown with Air Cleaner Removed

Summary of Contents for 08881 SAND PRO 5000

Page 1: ...s manual before the engine is ever started Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this sym bol The safety alert symbol means CAUTION WARN ING or DANGER personal safety inst...

Page 2: ...safety message that must be read and understood For more details concerning safety read the safety instructions on pages 4 and 5 IMPORTANT identi fies special mechanical information and NOTE iden tif...

Page 3: ...3 Table of Contents SAFETY INSTRUCTIONS 4 SYMBOL GLOSSARY 7 SPECIFICATIONS 8 BEFORE OPERATING 9 KNOW YOUR CONTROLS 12 OPERATING INSTRUCTIONS 14 MAINTENANCE 16...

Page 4: ...safety glasses safety shoes long pants and a helmet is advisable and required by some local safety and insurance regulations 7 Ensure traction neutral is adjusted correctly so the engine cannot be sta...

Page 5: ...all hydraulic hoses and lines are in good condition before applying pressure to the sys tem 22 Keep body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure Us...

Page 6: ...d on measurements of identical machines per 84 538 EEC Vibration Levels This unit has a vibration level of 2 5 m s2 at the pos terior based on measurements of identical machines per ISO 2631 procedure...

Page 7: ...ES OR FOOT FORCE APPLIED FROM ABOVE EXPLOSION FIRE OR OPEN FLAME FIRE OPEN LIGHT SMOKING PROHIBITED EYE PROTECTION MUST BE WORN CAUTION TOXIC RISK FIRST AID FLUSH WITH WATER HYDRAULIC OIL HEADLIGHTS C...

Page 8: ...y Valve Single section for raising and lowering of implement Cylinder Double acting Tires 22 x 11 00 8 two ply pneumatic tubeless De mountable and interchangeable Recommended tire pressure is 4 PSI Sp...

Page 9: ...nditions FILL THE FUEL TANK Fuel tank capacity is approximately 5 5 gallons THE TORO COMPANY STRONGLY RECOM MENDS THE USE OF FRESH CLEAN UNLEADED REGULAR GRADE GASOLINE IN TORO GASOLINE POWERED PRODUC...

Page 10: ...ir is filled at the factory with approximately 12 quarts of fluid However check the level of hydraulic fluid before the engine is first started and daily thereafter Hydraulic Oil Recommended brands Mo...

Page 11: ...g Assure pour spout and funnel are clean CHECK TIRE PRESSURE Fig 4 The tires are over inflated at the factory for shipping purposes Reduce the pressure to the proper levels before starting the machine...

Page 12: ...on pedal just barely depressed IMPORTANT The SAND PRO must not be operated in reverse with the implement in the down operating position or the implement could be severely damaged Ignition Switch Fig 7...

Page 13: ...ver Fig 7 To raise the implement pull the lever up to lower implement push the lever down When the desired position is attained release the lever and it will return to neutral Note The SAND PRO has a...

Page 14: ...e engine 2 Sit on the seat Depress the traction pedal in for ward and reverse directions while trying to start the engine If the engine cranks there may be a malfunction in the interlock system Repair...

Page 15: ...parison maximum ground speed with no load results when the throttle is in the FAST position and the traction pedal is slowly but fully depressed In summary always keep the engine speed high enough to...

Page 16: ...el Tank Filter 20 8 l 1000 hours 83 1320 I ncluding filt er Clean every 100 hours or yearly whichever is less CHECK SERVICE DAILY 1 Oil level engine 2 Oil level hydraulic tank 3 Neutral interlock swit...

Page 17: ...tter can not enter the bearing or bushing 2 Pump grease into the bearing or bushing 3 Wipe up excess grease Note To gain access to the grease fitting on the traction control linkage Fig 13 remove the...

Page 18: ...2 Pivot the seat upward 3 Remove the knobs and air cleaner cover 4 Remove the filter and cover plate Inspect the filter for cleanliness ruptures holes and tears Replace a defective filter element Note...

Page 19: ...t 15 min utes Refer to directions on the filter clean er carton for complete information B After soaking the filter for 15 minutes rinse it with clear water Maximum water pres sure must not exceed 40...

Page 20: ...TING THE CARBURE TOR AND SPEED CONTROL IMPORTANT Before the carburetor and speed control are adjusted the throttle and choke con trols must be adjusted properly 1 Pivot the seat upward and secure with...

Page 21: ...ne malfunctions 1 Clean the area around the spark plugs so foreign matter cannot fall into the engine cylinder when you remove the spark plug 2 Pull the spark plug wires off spark plugs and remove the...

Page 22: ...a Place the drain pan under the filter and remove the filter 5 Lubricate the sealing gasket on the replacement filter with Mobil DTE 26 hydraulic fluid and hand turn it until gasket contacts the filte...

Page 23: ...llowing A Loose filter or suction lines B Blocked suction line C Faulty charge relief valve D Faulty charge pump If the cylinder moves in 10 15 seconds go to step 7 Note A hydrostatic transmission ser...

Page 24: ...on the filter body pointing away from the fuel tank toward carburetor ADJUSTING THE TRACTION DRIVE FOR NEUTRAL If the machine creeps when the traction pedal is in the neutral position the traction ca...

Page 25: ...er onto the locking pin hex and secure it with a capscrew 4 Check adjustment and repeat if necessary BATTERY STORAGE If the machine will be stored for more than 30 days remove the battery and charge i...

Page 26: ...id level with distilled or demineralized water Do not fill cells above the fill line Maintenance 26 Connecting cables to the wrong post could result in personal injury and or damage to the electrical...

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