Toro 110-2626, Installation Instructions Manual

Page 1: ...CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm 2015 The Toro Company 8111 Lyndale...

Page 2: ...y area of potential danger Replace any decal that is damaged or lost 110 2627 1 Warning 3 Flow direction when the lift lever is in the B position 2 Hydraulic oil pressure 124 bar 4 Flow direction when...

Page 3: ...9 16 x 9 16 x 3 8 inch 2 Prepare the hydraulic control manifold Flat manifold bracket 1 Flanged manifold bracket HDX Auto Workman models 1 Bolt 5 16 x 3 4 inch 2 8 Lock washer 5 16 inch 2 Install the...

Page 4: ...ne set the parking brake and remove the key from the key switch 3 Remove the bed from the machine refer to the Operator s Manual for your Workman model for the bed removal procedure 4 Disconnect the b...

Page 5: ...models No Parts Required Removing the Center Console Covers 1 Ensure that the parking brake is set 2 Remove the center console covers as follows For Workman models with an manual transmission A shift...

Page 6: ...ission remove the shift indicator as follow A Remove the 4 hex head screws that secure the shift indicator cover to the seat shroud Figure 7 Figure 7 Workman models with an Automatic Transmission 1 In...

Page 7: ...For HDX Auto Workman models remove the CVT cooling duct as follows A Remove the hose clamp that secures the CVT cooling duct to the flange of the CVT intake at the back of the ROPS panel on the passe...

Page 8: ...d to the male and female quick couplers at the quick disconnect bracket for the lift cylinders Removing the Hydraulic Lift Tubes HD HDX and HDX Auto series Workman 1 Disconnect the tube nuts for the e...

Page 9: ...nnect Hose Fittings 1 Align drain pan under the fittings at the quick disconnect bracket at the right rear of the machine Figure 16 Figure 16 1 Quick disconnect bracket 3 Quick disconnect fitting fema...

Page 10: ...c control manifold 1 Straight hydraulic fitting 11 16 x 9 16 x 3 8 inch 1 45 hydraulic fitting 3 90 hydraulic fitting 2 Straight hydraulic fittings 9 16 x 9 16 x 3 8 inch Preparing the Hydraulic Contr...

Page 11: ...the male quick disconnect coupling that you removed in step 3 of Removing the Quick Disconnect Bracket page 10 onto the straight hydraulic fittings 9 16 x 9 16 x 3 8 inch in port C3 Figure 21 5 Instal...

Page 12: ...sconnect coupling that you removed in step 3 of Removing the Quick Disconnect Bracket page 10 onto the straight hydraulic fittings 9 16 x 9 16 x 3 8 inch in port C4 Figure 24 8 Installing the Manifold...

Page 13: ...tain the bolts and nuts discard the old differential support 3 Align the holes in the new right differential support with the threaded holes in the differential Figure 27 Figure 27 1 Axle support 4 Di...

Page 14: ...draulic Lift Hoses 3000 and 4000 series Workman Connect the extend and retract hoses that you disconnected in Disconnecting the Hydraulic Lift Hoses 3000 and 4000 series Workman page 8 to the straight...

Page 15: ...the chassis with cable ties as required to support the hoses and prevent interference with moving parts of the machine Installing the Hoses HDX Auto Workman models 1 Install the straight fitting of th...

Page 16: ...ing parts of the machine 10 Connecting the Lift Cylinder Hoses to the Manifold No Parts Required Procedure 1 Connect the lift cylinder hose with the male quick disconnect coupling with the female quic...

Page 17: ...et terminal and ring terminal 3 Solenoid plugs kit wiring harness 2 8 socket connector 3 position switch dash 3 Route the wiring harness under the seat area to the front of the vehicle along the exist...

Page 18: ...into the top slot in the new fuse block 5 Install the new fuse decal next to the fuse block 6 Connect the red lead with the black terminal from the fuse block of the machine to the black terminal on t...

Page 19: ...serial number is in the range of 240000000 thru 249999999 Figure 41 1 Slot control console frame 3 Carriage bolt 10 24 x 5 8 inch 2 Switch plate 4 Neutral switch 2 Loosely secure the switch in the co...

Page 20: ...ntil the tank is firmly seated Figure 11 refer to 4 Removing the Coolant Tank non HD models ROPS Shield and Seat Shroud HD and HDX series models page 7 3 For HDX Workman models with an automatic trans...

Page 21: ...Required Procedure For Workman models with a utility bed install the bed onto the machine refer to the Operator s Manual for your Workman model for the bed installation procedure Operation Using the...

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