Toro 22300, Operator'S Manual

Page 1: ...manual carefully It contains information about your safety and the safety of others Also become familiar with the controls and their proper use before you operate the product FORM NO 3319 949 DINGO 222 Traction Unit Model No 22300 890001 Up ...

Page 2: ... using the product properly and safely You are also responsible for training persons who you allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even death DANGER WARNING and CAUTION are signal words used to identify the level of hazard However regardless of the h...

Page 3: ...11 Tire pressure 11 Operation 12 Think Safety First 12 Controls 12 Starting and Stopping Engine 14 Page Driving Forward or Backward 15 Stopping the Machine 15 Moving A Non Functioning Machine 16 Using Cylinder Locks 16 Attachments 17 Transporting and Securing 18 Maintenance 19 Service Interval Chart 19 Air Cleaner 20 Engine Oil 22 Spark Plug 23 Greasing and Lubrication 24 Fuel Filter 25 Fuel Tank ...

Page 4: ...stand and follow all instructions in the operator s manual in the video and on the machine before starting Also read attachments manual where supplied 2 Allow only responsible adults who are familiar with the instructions to operate the machine 3 Do not operate machine or attachments while wearing sandals tennis shoes sneakers or shorts Always wear long pants and substantial shoes Wearing safety g...

Page 5: ...e in slow turtle position so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weight or counterweights to improve stability Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the machine Warranty may be voided if used with un approved attachments Keep all movement on slopes slow ...

Page 6: ...lts tight Keep equipment in good condition 5 Never tamper with safety devices Check safety systems for proper operation before each use 6 Keep the machine free of grass leaves or other debris build up Clean up oil or fuel spillage Allow the machine to cool before storing 7 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive A Use only an approved conta...

Page 7: ...Safety 5 Slope Chart Read all safety instructions on pages 2 4 ...

Page 8: ...lace any decal that is damaged or lost On Loader Cross Bar Part No 98 4682 On Control Panel Part No 98 4676 Near Oil Fill Part No 85 4730 On Front Control Panel Part No 98 4677 On Front Control Panel Part No 98 8220 On Front Control Panel Part No 98 8235 On Control Panel Part No 98 8219 On Upper Arms 2 Part No 98 9051 On Both Sides of Frame 2 Part No 80 8010 ...

Page 9: ... Training Video Operator s Manual Engine Operator s Manual Registration card 2 1 1 1 1 View before operating machine Read before operating machine Fill out and return to Toro Install Valve Levers 1 Thread a lever into the auxiliary hydraulics valve and pump selector valve Fig 1 Levers to be installed with bend toward operator 2 Tighten jam nut on each lever to lock in position 1 2 Figure 1 1 Auxil...

Page 10: ...ed 26 0 inches 66 cm with std bucket Height to hinge pin 66 0 inches 168 cm std bucket in highest position Specifications and design subject to change without notice Approved Attachments IMPORTANT Use only Toro approved attachments Contact your local Toro Dealer for additional approved attachments Standard Bucket Model No 22409 Loose Material Bucket Model No 22410 Leveler Model No 22419 Forks Mode...

Page 11: ...evel is 1 4 to 1 2 inch 6 mm to 13 mm below the bottom of the filler neck This space in the tank allows gasoline to expand Do not fill the fuel tank completely full 3 Install the fuel tank cap securely Wipe up any gasoline that may have spilled POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you ...

Page 12: ...2 m 3217 m 3219 Figure 2 1 Oil dipstick 2 Filler tube 3 Metal end Remove Debris From Machine IMPORTANT Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will result in engine damage from overheating 1 Park the machine on a level surface lower the loader arms and turn the ignition key to OFF to stop the engine Remove the key 2 Check for de...

Page 13: ...Conoco Power Tran 3 Kendall Hyken 052 Phillips HG Fluid Note The fluids within this group are interchangeable Hydraulic Tank Capacity 16 gal 61 l 1 Position machine on a level surface lower the loader arms and stop the engine 2 Clean area around filler neck of hydraulic tank 3 Remove cap from filler neck and check fluid level Fluid level should be up to green mark on dipstick 4 If level is low add...

Page 14: ... To shut engine off rotate key counterclockwise to OFF position Throttle Move control forward to increase engine speed rearward to decrease speed Choke To start engine close carburetor choke by pulling choke control out to ON position After engine starts regulate choke to keep engine running smoothly As soon as possible open the choke by pushing it in to the OFF position A warm engine requires lit...

Page 15: ...on slowly pull auxiliary hydraulics lever rearward To operate attachment in reverse direction slowly push auxiliary hydraulics lever forward Pump selector lever When faster ground speed and lifting speed is required more than attachment speed and power push pump selector lever to the full forward position When faster attachment speed and power is required more than ground speed and lifting speed p...

Page 16: ...n 6 Turn ignition key to START to energize starter When engines starts release key IMPORTANT Do not engage starter for more than 10 seconds at a time If engine fails to start allow 30 second cool down period between attempts Failure to follow these instructions can burn out starter motor 7 After the engine starts gradually move the choke to OFF If the engine stalls or hesitates move the choke back...

Page 17: ...move the traction control levers to neutral Backward 1 To go backward slowly pull the traction control levers rearward Fig 5 To go straight apply equal pressure to both traction control levers Fig 5 To turn decrease pressure on the traction control lever toward the direction you want to turn Fig 5 To slow or stop move the traction control levers to neutral Stopping the Machine To stop the machine ...

Page 18: ...s may lower when in the raised position WHAT CAN HAPPEN Anyone under loader arms may be injured or crushed HOW TO AVOID THE HAZARD Always install cylinder locks when doing maintenance that requires raised loader arms Installation 1 Start engine 2 Raise loader arms to fully raised position 3 Turn the ignition key to OFF to stop the engine 4 Position a loader arm cylinder arm lock over each hydrauli...

Page 19: ...e to engage Note Proceed to next step if auxiliary hydraulics are required with attachment IMPORTANT Make sure all foreign matter is cleaned from hydraulic connections before making connections 7 Move the auxiliary hydraulics lever to the forward backward and back to neutral position to relieve hydraulic pressure at the hydraulic couplers 8 Remove protective covers from hydraulic couplers on machi...

Page 20: ... always use the following procedure 1 Lower the loader arms 2 Turn the ignition key to OFF to stop the engine 3 Secure the machine to the trailer with chains or straps using the rear platform support openings to secure rear of machine and loader arms mount plate to secure front of machine 4 Close the fuel vent cap before transporting machine ...

Page 21: ...ery other oil change X Traction Drive Chain Tension check Initial X Wheel Nuts tighten Initial Traction Drive Chain lubrication X Chassis grease X Foam Air Cleaner service X Paper Air Cleaner replace X Spark Plug s check X Engine RPM idle full throttle check X Gasoline drain Hydraulic lines check X Battery check electrolyte X Battery charge Disconnect cables Fuel Filter replace X Tires check press...

Page 22: ... hours Note Service the air cleaner more frequently every few hours if operating conditions are extremely dusty or sandy Removing the Foam and Paper Elements 1 Lower the loader arms and turn the ignition key to OFF to stop the engine Remove the key 2 Clean around the air cleaner to prevent dirt from getting into the engine and causing damage Unscrew the knob and remove the air cleaner cover Fig 7 ...

Page 23: ...spect the element for tears an oily film and damage to the rubber seal IMPORTANT Never clean the paper element with pressurized air or liquids such as solvent gas or kerosene Replace the paper element if it is damaged defective or cannot be cleaned thoroughly 1 m 1213 2 Figure 9 1 Paper element 2 Rubber seal Installing the Foam and Paper Elements 1 Installing the Foam and Paper Elements IMPORTANT ...

Page 24: ...il so it drains better 2 Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely Then lower the loader arms chock the wheels and turn the ignition key to OFF to stop the engine Remove the key 3 Place a pan below the oil drain Remove the oil drain cap Fig 10 4 When oil has drained completely install the drain cap Note Dispose of the used ...

Page 25: ...the rubber gasket contacts the filter adapter then tighten the filter an additional 1 2 turn Fig 11 6 Fill the crankcase with the proper type of new oil refer to Changing Draining Oil page 22 Spark Plug Check the spark plug s after every 200 operating hours Make sure the air gap between the center and side electrodes is correct before installing the spark plug Use a spark plug wrench for removing ...

Page 26: ...2 Greasing and Lubrication Grease all bearings bushings and pivot joints every 8 operating hours Grease more frequently when operating conditions are extremely dusty or sandy and immediately after every washing Grease Type General purpose grease How to Grease 1 Lower the loader arms and turn the ignition key to OFF to stop the engine Remove the key 2 Clean the grease fittings with a rag Make sure ...

Page 27: ...hly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never drain gasoline near an open flame or where gasoline fumes may be ignited by a spark Never smoke while handling fuel 1 Park the machine o...

Page 28: ...t two minutes to purge air from the system Stop the engine and check for leaks 7 Check fluid level in hydraulic tank and add to raise level to mark on dipstick DO NOT OVER FILL m 1256 1 2 3 Figure 15 1 Hydraulic filter 2 Gasket 3 Adapter Check Hydraulic Lines After every 100 operating hours check hydraulic lines and hoses for leaks loose fittings kinked lines loose mounting supports wear weather a...

Page 29: ...in tensioner is at front of machine Fig 16 1 Figure 16 1 Chain tensioner IMPORTANT Always tension both chains equally to maintain front end alignment Under some sandy conditions the sand can build up on the sprockets as little shells This enlarges the size of the sprocket and the chain tightens Under these conditions run the chains considerably looser ...

Page 30: ... mix thoroughly with the electrolyte solution 1 Clean the top of the battery with a paper towel 2 Lift off the filler caps Fig 17 3 Slowly pour distilled water into each battery cell until the level is up to the lower part of the tube Fig 17 IMPORTANT Do not overfill the battery because electrolyte sulfuric acid can cause severe corrosion and damage to the chassis 4 Press the filler caps onto the ...

Page 31: ...g hole Now use the starter to crank the engine and distribute the oil inside the cylinder Install the spark plug s Do not install the wire on the spark plug s 8 Check the tire pressure refer to Tire Pressure 9 Charge the battery refer to Battery page 28 10 For long term storage more than 90 days add stabilizer conditioner additive to fuel in the tank 1 oz per gallon A Run engine to distribute cond...

Page 32: ...fuel filter 7 Replace fuel filter 8 Dirt water or stale fuel is in fuel system 8 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed 2 Air cleaner is dirty 2 Clean air cleaner element 3 Oil level in crankcase is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins ...

Page 33: ...aler 2 Hydro fluid level low 3 Pump and or wheel motor is defective or damaged 4 Control valve is defective or damaged 5 Relief valve is defective or damaged 6 Flow divider valve lever is in 9 o clock position 2 Add hydro fluid to reservoir 3 Contact Service Dealer 4 Contact Service Dealer 5 Contact Service Dealer 6 Move lever to 12 o clock to 10 o clock position ...

Page 34: ...ty Duration One year or 500 operational hours whichever occurs first D 9 88 4 5 9 45 662 5 6 8 9 9 0 5 549 36 54 85 9 42 99 5 4 5 362 9 5 6 8 9 8 549 3 58 9 6 8 4 4583 2 85 56 8 54 4 2 8 45 2 3 5 4 4 9 96 81 62 9 8 9 2 89 49 D 9 88 4 5 9 45 662 5 2 8 9 9 5 9 4 2 4 39 549 8 5 5 9 4 2 4 4 2 8 45 2 3 5 8 9 58 68 9 54 3 4 54 9 5 4 6685 552 4 9 2 8 4 9 9 58 3 29 D 9 88 4 5 9 45 662 5 4583 2 A 8 4 8 39 ...