Toro Groundsmaster 3400, Operator'S Manual

Page 1: ...Form No 3410 633 Rev A Groundsmaster 3400 4 Wheel Drive Traction Unit Model No 30651 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3410 633 A...

Page 2: ...dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial nu...

Page 3: ...ing the Air Cleaner 32 Servicing the Engine Oil and Filter 33 Fuel System Maintenance 34 Replacing the Fuel Filter 34 Bleeding the Fuel System 35 Draining the Fuel Tank 35 Checking the Fuel Lines and...

Page 4: ...rotective devices in place and working on the machine Keep clear of any discharge opening Keep bystanders and pets a safe distance away from the machine Keep children out of the operating area Never a...

Page 5: ...fingers force applied from side decal111 8098 111 8098 1 Tipping hazard drive slowly when turning or going up slopes 3 Tipping hazard wear a seatbelt when the roll bar is up do not wear a seatbelt whe...

Page 6: ...562 111 3562 1 Press pedal to adjust steering wheel tilt decal111 3566 111 3566 1 Falling crushing hazard ensure platform latch in engaged before operating decal111 3567 111 3567 1 Pedal operation dec...

Page 7: ...ied Procedure Correct air pressure in the front and rear tires See the chart below for the correct pressure Important Maintain correct tire pressures in all tires to ensure correct contact with the tu...

Page 8: ...iary 12 V socket supplied with a 12 V kit 3 Warning beacon switch supplied with beacon kit 12 Oil pressure indicator 4 Hazard warning switch supplied with lighting kit 13 Transmission temperature indi...

Page 9: ...ake engaged and do not engage the parking brake while the mower is moving This light illuminates when the parking brake is engaged and the ignition key is turned to position I P 1 G018029 g018029 Figu...

Page 10: ...ot in good working order Never operate the mower without first checking that the steering column adjuster mechanism is in good working order and that once adjusted and locked the steering wheel remain...

Page 11: ...aulic Fluid Overheating Warning Light and Horn The hydraulic fluid warning light illuminates when overheating occurs The horn is actuated when the hydraulic fluid in the reservoir exceeds 95 degrees C...

Page 12: ...tery charge is low Figure 12 G018037 1 g018037 Figure 12 1 Low battery charge warning light Low Engine Oil Pressure Warning Light The engine oil pressure warning light illuminates when the oil pressur...

Page 13: ...servicing or making adjustments to the machine I II III 1 G018082 g018082 Figure 14 1 Ignition switch Engine Pre Heat Indicator Light Turn the ignition key to position II The engine pre heat indicato...

Page 14: ...Transmission Neutral Indicator Light This light illuminates when the travel control pedal is in the NEUTRAL position and the ignition key is turned to position I Figure 18 Note The parking brake must...

Page 15: ...Drive Switch This light illuminates when the cutting unit drive switch is in the FORWARD position and the ignition key is turned to position I Figure 19 1 G029106 g029106 Figure 19 1 Indicator light...

Page 16: ...utting unit 880 kg 1940 lb Fuel tank capacity 45 7 L 10 UK gallons Maximum forward speed 25 km h 15 5 mph Maximum reverse speed 12 5 km h 8 mph Hydraulic system capacity 32 L 7 04 UK gallons Engine Ku...

Page 17: ...l Service Interval Before each use or daily Use only clean fresh diesel fuel with low 501 ppm or ultra low 15 ppm sulfur content The minimum cetane rating is 40 To ensure fuel freshness purchase fuel...

Page 18: ...ly The engine is shipped with oil in the crankcase however check the oil level before and after you start the engine Crankcase capacity is 6 L 203 oz with the filter Use high quality engine oil that m...

Page 19: ...lubricant distributor to identify a satisfactory product Note Toro will not assume responsibility for damage caused by improper substitutions so use only products from reputable manufacturers who will...

Page 20: ...holes and secure with the R clips to support the upper frame in its lowered position 5 To raise the frame follow these instructions in reverse order g034908 Figure 24 1 Upper frame 3 Lower holes 2 Pin...

Page 21: ...t are not functioning and check that they function correctly before operating the mower CAUTION If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly caus...

Page 22: ...ibility to avoid holes or hidden hazards Avoid mowing on wet grass Reduced traction could cause the machine to slide Before you start the engine ensure that all drives are in neutral the parking brake...

Page 23: ...the machine turn it slowly and gradually downhill if possible Do not turn the machine sharply Use care when reversing the machine Use extra care while operating the machine with attachments they can...

Page 24: ...ne 1 Move all controls to the NEUTRAL position engage the parking brake move the throttle to the low idle position and allow the engine to reach low idle speed Important Allow the engine to idle for 5...

Page 25: ...speed is excessive Always balance the quality of cut with the work rate required and set the forward speed accordingly Engine Never let the engine labor Reduce the forward speed or increase the height...

Page 26: ...achine Ensure that the trailer or truck has all necessary lighting and marking as required by law Please carefully read all the safety instructions Knowing this information could help you or bystander...

Page 27: ...y interlock system Check the hydraulic lines and hoses for leaks kinked lines loose mounting supports wear loose fittings weather deterioration and chemical deterioration Every 50 hours Grease the bea...

Page 28: ...eck the air filter restriction indicator Check the radiator and screen for debris Check unusual engine noises 1 Check for unusual operating noises Check the hydraulic fluid oil level Check the hydraul...

Page 29: ...ne components to cool before performing maintenance If the cutting units are in the transport position use the positive mechanical lock if available before you leave the machine unattended If possible...

Page 30: ...1 2 3 G018092 g018092 Figure 30 1 Front lifting point 3 Front right lifting point 2 Rear lifting point 30...

Page 31: ...immediately after every washing regardless of the interval listed Replace any damaged grease fittings Grease all grease points and ensure that sufficient grease is injected such that clean grease is s...

Page 32: ...only when the service indicator Figure 33 requires it Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed Important Be sure...

Page 33: ...he main element Important Replace the safety filter never clean it If the safety filter is dirty then the primary filter is damaged Replace both filters Servicing the Engine Oil and Filter Service Int...

Page 34: ...m an open flame or where fuel fumes may be ignited by a spark Store fuel in a clean safety approved container and keep the cap in place Replacing the Fuel Filter Service Interval Every 400 hours Impor...

Page 35: ...if the fuel system becomes contaminated or if the machine is to be stored for an extended period Use clean fuel to flush out the tank Checking the Fuel Lines and Connections Service Interval Every 40...

Page 36: ...tall the cell covers Note Check the condition of the battery cables Install new cables when current ones are showing signs of wear or damage and tighten any loose connections as necessary Servicing th...

Page 37: ...ssion oil filter housing 2 Withdraw the filter element and discard it 3 Install a new filter element Part No 924709 4 Install the housing Changing the Hydraulic Fluid Return Filter Service Interval Af...

Page 38: ...afety Swallowing engine coolant can cause poisoning keep out of reach from children and pets Discharge of hot pressurized coolant or touching a hot radiator and surrounding parts can cause severe burn...

Page 39: ...ssed air do not use water Note Repeat this step from the front of the radiator and again from the fan side 8 Thoroughly clean both sides of the oil cooler After the radiator and oil coolers are thorou...

Page 40: ...in the center of the motor end plate 5 Tighten the set screw into the threaded hole in the brake piston until the brake is released Figure 45 g014448 1 g014448 Figure 44 1 Hex plug 6 Identify the left...

Page 41: ...ge to the machine and property Before using the mower ensure that the braking system is operating properly Check the machine after servicing the brakes initially at a slow speed Do not operate the mac...

Page 42: ...ight should go out and the engine should not start when the ignition key is turned 5 Set the parking brake sit on the seat and start the engine 6 Release the parking brake 7 Rise from the seat and che...

Page 43: ...ressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention if fluid is injected into skin Injected fluid must be surgically removed within a fe...

Page 44: ...temperature switch 3 Touch the metal terminal of the wire onto a suitable earth point ensuring that the metal surfaces make good contact The horn will sound and the hydraulic fluid temperature warning...

Page 45: ...rvice the battery and cables as follows A Remove the battery terminals from the battery posts B Clean the battery terminals and posts with a wire brush and baking soda solution C Coat the cable termin...

Page 46: ...voir to the correct level 6 The brakes are engaged 6 Disengage the brakes The hydraulic system is overheating 7 The fan or fan drive is damaged 7 Check the fan operation and service the fan as needed...

Page 47: ...3 Replace the oil in hydraulic tank with correct viscosity of oil 4 The oil filter element is blocked 4 Change the filter element 5 The pressure relief valve does not function 5 Have the relief valve...

Page 48: ...wrongly set 4 Have the relief valve cleaned and pressure checked Consult your authorized dealer 5 The cutting unit blade s is jammed 5 Clear the jam as needed 6 The cutting unit control valve is in t...

Page 49: ...Notes...

Page 50: ...Notes...

Page 51: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 52: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...