36
GTS 200
Rewind Starter
Assemble Rewind Starter
Install Pulley and Spring
1. Lay starter housing on work bench.
2. Assemble starter pulley to center pivot post in housing,
Fig. 76.
1
2
Fig. 76 – Installing Pulley
1.
Pulley
2.
Center pivot post
3. Rotate pulley counterclockwise until slight resistance is
felt, indicating that spring is engaged in spring tab in
housing, Fig. 77.
1
Fig. 77 – Engaging Spring
1.
Counterclockwise
Install Pawls and Retainer Assembly
1. Position pawls over posts in pulley and install, Fig. 78.
1
2
Fig. 78 – Installing Pawls
1.
Posts
2.
Pawls
2. Install retainer making sure that slots in retainer engage
tabs on pulley, Fig. 79.
1
2
3
4
Fig. 79 – Installing Retainer and Screw
1.
Slot
2.
Torque screw to 70 in. lbs.
(8.0Nm)
3.
Retainer
4.
Tab
3. Hold retainer down and install retainer screw. Torque screw
to 70 in. lbs. (8.0Nm)
4. While holding retainer, rotate pulley to extend and retract
pawls. If they do not extend and retract, remove retainer
and install again.
Wind Spring and Install Rope
1. Turn pulley counterclockwise until spring is wound tight,
Fig. 80.
1
2
3
4
Fig. 80 – Winding Spring
1.
Starter housing eyelet
2.
Pulley rope hole
3.
Counterclockwise
4.
Clockwise
2. Then rotate pulley clockwise until rope hole in pulley is in
line with starter housing eyelet and hold pulley, Fig. 80.
