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5

Assembly

Assembling Engine and Drive
Shaft Assembly

The drive shaft, clutch drum housing and gearcase are
assembled. Attach the clutch drum housing to the
engine using the four M6 x 20 screws supplied with
the unit (Fig. 4).

Bullhorn Handle Installation

IMPORTANT: Be careful not to damage the
throttle cable and stop switch wires when you
remove the bullhorn handles from the
shipping carton.

1.

Loosen the four Phillips hex head screws on the
top of the clamp bracket (Fig. 5).

2.

Insert the left and right bullhorn handles into the
clamp bracket. Note that the bullhorn handle
with the throttle trigger and stop switch goes on
the right-hand side of the Brushcutter (Fig. 5).

3.

Adjust the bullhorn handles to the desired
position, then tighten the four Phillips hex head
screws (Fig. 5).

Connecting Stop Switch Wires

1.

Loosen the knob and remove the air cleaner
cover to access the stop switch wires (Fig. 6).

2.

Plug the stop switch wires into the matching
connectors from the engine. Note that wire
polarity is not important.

Connecting Throttle Cable

1.

With the air cleaner cover off, insert the throttle
cable through the cable adjuster sleeve on the
carburetor bracket. Make sure the end of the
cable housing is seated positively in the sleeve
(Figs. 7 and 8).

2.

Position the slotted fitting on the carburetor so
the recessed hole for the cable lug is away from
the cable adjuster sleeve (Fig. 7).

3.

Rotate the carburetor throttle cam clockwise and
slip the throttle cable through the slot in the
slotted fitting, making sure the cable lug drops
into the recessed hole (Figs. 7 and 8).

4.

Operate the throttle trigger a few times to make
sure that it works correctly (Fig. 15).

5.

Adjust the cable adjuster sleeve so the stop on
the carburetor throttle cam just contacts the
throttle stop when the throttle trigger is fully
depressed (Figs. 7 and 8).

6.

When the throttle cable is adjusted correctly,
tighten the locknut (Fig. 7).

Installing Shield

POTENTIAL HAZARD

Foreign objects can be thrown by
Brushcutter.

WHAT CAN HAPPEN

Contact with thrown objects can cause
personal injury.

HOW TO AVOID THE HAZARD

Never operate the Brushcutter without the
blade shield in place.

1.

Install the blade shield onto the gearcase
(Fig. 9).

2.

Install and tighten the four M5 x 12 screws
(Fig. 9).

Summary of Contents for ProLine 53020

Page 1: ...8900001 Up 16 18 Gas Mod le No 51903 790000001 et suivants Mod le No 51904 790000001 et suivants Mod le No 51906 790000001 et suivants Mod le No 51907 790000001 et suivants 16 18 Gas Modelos N 51903 7...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING...

Page 3: ...5 Shoulder Harness Attachment 6 Shaft Grip 7 Clutch Drum Housing 8 Engine 9 Model and Serial Number Decal on rear of engine stand 10 Brushcutter Blade 11 Blade Shield 12 Strap 13 Throttle Cable and St...

Page 4: ...Cover 2 Cylinder Cover 3 Knob 1 Throttle Cable Housing 2 Cable Adjuster Sleeve 3 Locknut 4 Throttle Cable 5 Slotted Fitting 6 Recessed Hole 7 Cable Lug 8 Carburetor Bracket 1 Cable Adjuster Sleeve 2...

Page 5: ...Screw 4 1 Gearcase 2 3mm Hex Wrench 3 Splined Shaft 4 Boss Adapter 5 Edger Blade eight tooth 6 Clamping Washer 7 Stabilizer 8 Blade Bolt left hand thread 1 Red Band 2 Strap 3 Ring 1 Brushcutter Blade...

Page 6: ...b 2 Fuel Return Line 1 Starter Handle 2 Choke Lever typical 1 Stop Switch 2 Fast idle Lock 3 Throttle Trigger in fast idle start position 4 Throttle Trigger in idle position 1 Idle Speed Adjustment Sc...

Page 7: ...2 INCORRECT 1 Direction of Swing 2 DANGER Kick back Zone 2 1 3 1 Air Filter Cover 2 Filter Screen 3 Foam Ring 2 1 1 3 4 1 Filter Screen 2 Cutout typical 3 Air Filter Cover 4 Plastic Post typical 1 3 2...

Page 8: ...028 0 6 0 7 mm 1 Socket Head Screw 5 2 Tail 3 Gasket 4 Spark Arrester 5 Muffler Cover 6 Muffler Body 1 0 118 3mm 1 0 079 0 118 2 3mm 2 0 275 0 315 7 8mm 3 0 394 10mm 4 0 059 0 098 1 5 2 5mm Radius 22...

Page 9: ...vii 1 1 4 1 7 Times Original Blade Thickness 2 40 3 80 4 Blade Thickness 5 0 039 0 059 1 1 5mm Radius 6 5 1 Four tooth Blade 2 Eight tooth Blade 3 80 tooth Blade 26 27 28...

Page 10: ...sories 16 Troubleshooting 17 Specifications 17 Federal and California Emission Control Warranty Statement 18 Warranty 21 Introduction Thank you for purchasing a Toro product All of us at Toro want you...

Page 11: ...to special mechanical information and Note emphasizes general information worthy of special attention Safety Operator Safety 1 Read and understand this Operator s Manual before using this product Be...

Page 12: ...or fuel oil mixture 2 Mix and pour fuel outdoors and where there are no sparks or flames 3 Do not smoke near fuel or Brushcutter or while using the Brushcutter 4 Do not overfill the fuel tank Stop fil...

Page 13: ...or small trees always swing the Brushcutter from right to left to prevent kick back Figs 17 and 18 10 Keep firm footing and balance Do not overreach 11 Use the right tool for the job Do not use the Br...

Page 14: ...ng Throttle Cable 1 With the air cleaner cover off insert the throttle cable through the cable adjuster sleeve on the carburetor bracket Make sure the end of the cable housing is seated positively in...

Page 15: ...ss adapter and gearcase to lock the splined shaft Fig 10 5 Tighten the blade bolt to 100 in lbs 11 3 NSM Fig 10 6 Remove the 3mm hex wrench from the boss adapter and gearcase Fig 10 Attaching Strap PO...

Page 16: ...ine is running or right after just stopping the engine POTENTIAL HAZARD Gasoline contains gasses that can build up pressure inside a gas tank WHAT CAN HAPPEN Fuel can be sprayed on you when removing g...

Page 17: ...TIVES SHOULD NOT BE USED TO TRY TO ENHANCE THE POWER OR PERFORMANCE OF MACHINE Mixing Gasoline And Oil IMPORTANT The engine used on this Brushcutter is of a 2 cycle design The internal moving parts of...

Page 18: ...tank as instructed in the Before Operation section of this manual 2 Rest the Brushcutter on the ground 3 Make sure the Brushcutter blade is clear of any broken glass nails wire rocks or other debris...

Page 19: ...is rotating and other parts are moving WHAT CAN HAPPEN Contact with rotating Brushcutter blade or other moving parts could cause serious personal injury or death HOW TO AVOID THE HAZARD Keep hands fe...

Page 20: ...ade can produce side thrust which can expose the operator and bystanders to blade contact WHAT CAN HAPPEN Contact with the Brushcutter blade can cause severe personal injury HOW TO AVOID THE HAZARD Ne...

Page 21: ...Sharpen dull blades Replace any blade that is worn cracked or damaged 4 If a blade produces eccentric rotation or vibration replace the blade and the boss adapter with genuine Toro parts Fig 10 Mainte...

Page 22: ...led over kinked before refueling Spark Plug Maintenance Interval The spark plug should be removed from the engine and checked after each 25 hours of operation Replace the spark plug after every 100 ho...

Page 23: ...r if it is damaged Spark Arrester Maintenance 1 With the engine at ambient room temperature loosen the knob and remove the air cleaner cover Fig 6 2 Loosen the knob and lift off the cylinder cover Fig...

Page 24: ...ng parts could cause serious personal injury or death HOW TO AVOID THE HAZARD Always turn off your Brushcutter before you clean or perform any maintenance on it The Toro Brushcutter will provide maxim...

Page 25: ...ng Trimmer Conversion Kit Model No 53051 allows you to convert the Brushcutter to a String Trimmer POTENTIAL HAZARD If the Brushcutter blade is not adequately tightened it can come loose from the Brus...

Page 26: ...t 59 150 cm steel with 6 ball bear ings 5 bushings Anti Vibration Dual Isolation grip and engine mount Carburetor Walbro Choke Type Ignition System Solid State Fuel Tank Capacity 0 85 qts 0 8 liter Ga...

Page 27: ...date of delivery If any emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by Toro free of charge Owner s Warranty Responsibilities As...

Page 28: ...riming system Fuel pump Air fuel ratio feed back system Carburetor and internal parts Fuel injection system Air Induction System Air cleaner Reed intake system Intake manifold Controlled hot air intak...

Page 29: ...idental or consequential damages in connection with the use of the TORO Products covered by this warranty except for damages to other engine components caused by the failure of a warranted part still...

Page 30: ...The Warranty In Effect You must maintain your TORO Product by following the main tenance procedures described in the operator s manual Such routine maintenance whether performed by a dealer or by you...

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