Toro REELMASTER 3500-D, Operator'S Manual

Page 1: ...OPERATOR S MANUAL FORM NO 3318 242 GB MODEL NO 03602 60001 UP MODEL NO 03603 60001 UP TRACTION UNITS REELMASTER 3500 D The TORO COMPANY 1996...

Page 2: ...safety alert symbol appears understand the safety message that follows For com plete safety instructions read pages 4 5 IMPOR TANT highlights special mechanical information and NOTE emphasizes general...

Page 3: ...and long trousers Do not operate the equipment when barefoot or wearing open sandals 2 Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the m...

Page 4: ...injury 12 Before leaving the operator s position disengage the power take off and lower the attachments change into neutral and set the parking brake stop the engine and remove the key 13 Disengage t...

Page 5: ...und Vibration Levels Sound Levels This unit has an equivalent continuous A weighted sound pressure at the operator ear of 88 dB A based on measurements of identical machines per 84 538 EEC This unit h...

Page 6: ...lement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machi...

Page 7: ...Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple direction...

Page 8: ...4 Wheel drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc welding Manu...

Page 9: ...tread tires on de mountable rims Front tires 2 26 x 12 0 12 8 ply Rear tires 2 20 x 10 0 10 6 ply Tire pressure 103 138 kPa 15 20 psi Cutting Unit Drive System Adjustable reel speed to match clip to g...

Page 10: ...Blade Cutting Unit 2 54 10 cm 1 4 in 7 Blade Cutting Unit 1 27 5 cm 1 2 2 in 11 Blade Cutting Unit 95 1 9 cm 3 8 3 4 in Wheel Tread Front 132 cm 52 in Rear 111 8 cm 44 in Wheel Base 132 cm 52 in Dry...

Page 11: ...DO NOT OVERFILL 4 Install the oil tube cap 5 Close the hood and secure the latch Figure 2 1 Dipstick Tub Cap CHECKTHE COOLING SYSTEM Capacity of the system is 13 2 l 3 5 gal 1 Park the machine on a l...

Page 12: ...evron AW Hydraulic Oil 68 Note All are interchangeable IMPORTANT Use only the hydraulic oils specified Other fluids could cause system damage Note A red dye additive for the hydraulic system oil is av...

Page 13: ...filler neck and wipe it with a clean rag Screw the dip stick cap finger tight onto the filler neck Unscrew the dipstick and check the level of lubri cant If the level is not within 1 2 inch from the g...

Page 14: ...good quality of cut and proper machine performance DO NOT UNDER INFLATE CHECKTORQUE OF WHEEL NUTS OR BOLTS CHECKTHE REEL TO BEDKNIFE CONTACT Each day before operating check the reel to bedknife contac...

Page 15: ...d lower the two outside the cutting units The center lever raises and lowers the center cutting unit The engine must be running to lower the cutting units When the cutting units are lifted the reels a...

Page 16: ...rt operation then release the knob to lock your selection The middle position N is for towing CAUTION The machine must be on a flat surface with its brakes engaged when shifting the axle from the HI t...

Page 17: ...ger Wipe up any spilled fuel the cutting units in the upright position for transport Horn In the center of the steering wheel Operates only when the key switch is ON Figure 13 1 Transport latch 3 Oper...

Page 18: ...nition key to START The engine should crank If the engine cranks go to step 4 If the engine does not crank there may be a mal function in the interlock system 4 Rise off the seat and engage the cuttin...

Page 19: ...axle shift lever rearward to the MOW position and move the throttle to FAST so the engine is running at maximum speed To move forward and cut grass press the traction pedal forward Maintain traction...

Page 20: ...63 2 2 3 1 1 2 2 3 3 3 4 4 4 4 1 1 1 10 13 16 19 5 Blade Reel Ground Speed in KM H Ground Speed in KM H Ground Speed in KM H 8 Blade Reel 11 Blade Reel Relate height of cut and ground speed to requir...

Page 21: ...ours 250 hours 27 7110D Fuel 0 C No 2 D 53 L 0 C No 1 D Coolant 50 50 Peugeot recommended anti freeze 13 25 L Service Interval 2 Wheel Drive CHECK SERVICE 1 Engine oil level fill 7 Grease Points 22 2...

Page 22: ...hours 76 5220C Air Cleaner Clean 50 hours 250 hours 27 7110D Fuel 0 C No 2 D 53 L 0 C No 1 D Coolant 50 50 Peugeot recommended anti freeze 13 25 L CHECK SERVICE 1 Engine oil level fill 7 Grease Point...

Page 23: ...vots 2 Fig 18 2 3 lift arm pivots 2 2 3 lift cylinders 2 brake pivot 1 Fig 19 brake pivots 2 Fig 20 traction pedal pivot 1 Fig 21 reel speed shaft 1 Fig 22 traction adjuster 1 Fig 23 and the transmiss...

Page 24: ...Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 24 Maintenance...

Page 25: ...w 2 Dust cup 3 Baffle 4 Wing nut gasket 5 Filter element 6 Air cleaner body Figure 30 1 Drain plug Figure 31 1 Oil filter Figure 32 1 Fuel filter water separator 2 Drain screw 3 Primer plunger Figure...

Page 26: ...re 34 1 Oil cooler Figure 35 1 Fan belt 2 Adjusting screw Figure 35 1 Hydraulic reservoir drain plugs Figure 37 1 Sight gauge Figure 38 1 Hydraulic filter Figure 39 1 Front axle drain plug 26 Maintena...

Page 27: ...27 Maintenance Figure 40 1 Drain plugs 2...

Page 28: ...of the bat tery Engine 1 Drain the engine oil from the oil pan and replace the drain plug 2 Remove and discard the oil filter Install a new oil filter 3 Refill the oil pan with 5 l 5 3 qt of SAE 15W 4...