Toro TimeCutter SW 5000, Operator'S Manual

Page 1: ...tter SW 4200 SW 5000 or SW 5425 Riding Mower Model No 74784 Serial No 315000001 and Up Model No 74790 Serial No 315000001 and Up Model No 74793 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3393 930 D ...

Page 2: ...icantly lower Go to www Toro com to view specifications on your mower model Introduction This machine is a ride on rotary blade lawnmower intended to be used by homeowners in residential applications It is primarily designed for cutting grass on well maintained lawns It is not designed for cutting brush mowing grass and other growth alongside highways or for agricultural uses Read this information...

Page 3: ...127 cm 50 inch or 137 cm 54 inch Mower Decks 24 Pushing the Machine by Hand 24 Grass Deflector 25 Transporting the Machine 26 Loading the Machine 26 Operating Tips 28 Maintenance 29 Recommended Maintenance Schedule s 29 Pre Maintenance Procedures 29 Raising the Seat 29 Raising the Front of the Machine 30 Lubrication 30 Greasing the Bearings 30 Engine Maintenance 31 Servicing the Air Cleaner 31 Ser...

Page 4: ...ator Stop the blade s when crossing gravel surfaces Do not operate the machine without deflector discharge cover or entire grass collection system in place and working Be alert slow down and use caution when making turns Look behind and to the side before changing directions Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove key before dismount...

Page 5: ...e the machine Use extra care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision or block your view of a child Towing Safety Do not attach towed equipment except at the hitch point Follow the attachment manufacturer s recommendation for weight limits for towed equipment and towing on slopes Towed weight must not exceed the weight of the machine o...

Page 6: ...ake operation frequently Adjust and service as required Maintain or replace safety and instruction decals as necessary Use only genuine Toro replacement parts to ensure that original standards are maintained Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards ...

Page 7: ... degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 7 ...

Page 8: ...he deflector up or removed keep the deflector in place 2 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts decal99 3943 99 3943 For models with 50 inch and 54 inch mower decks 1 Engine decal105 7015 105 7015 For models with 42 inch decks decal106 8717 106 8717 1 Read the instructions before servicing or performing maintenance 2 Check tire pressure every 25 operat...

Page 9: ...ts decal112 9840 112 9840 1 Read the Operator s Manual 3 Remove the ignition key and read the instructions before servicing or performing maintenance 2 Height of cut decal114 1606 114 1606 1 Entanglement hazard belt keep all guards in place decaloemmarkt Manufacturer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer decal119 8870 119 8870 50 inch and 54 in...

Page 10: ...e blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard decal131 1097 131 1097 1 Oil drain decal131 3620 131 3620 1 Pedal position forward 3 Pedal position reverse 2 Pedal position neutral de...

Page 11: ...verse decal131 3665 131 3665 1 Blade spinning 3 Read the Operator s Manual 2 Reverse decal131 3954 131 3954 1 On 2 Off decal131 3955 131 3955 1 On 2 Off decal131 4036 131 4036 1 Maximum drawbar pull 36 kg 80 lb 2 Read the Operator s Manual decal132 6863 132 6863 11 ...

Page 12: ...cline less than 15 degrees back up the ramp in reverse and drive forward off the ramp 2 Cutting hazard of hand mower blade pinching hazard of hand belt keep your hands and feet away from moving parts keep all guards and shields in place 4 Thrown object hazard keep bystanders away from the machine remove debris from the area before mowing keep the deflector shield down 6 Tipping hazard on slopes do...

Page 13: ...decal121 0772 121 0772 1 Fast 4 Choke 2 Continuous variable setting 5 Power takeoff PTO blade control switch 3 Slow 13 ...

Page 14: ...decal121 0773 121 0773 1 Fast 4 Choke 2 Continuous variable setting 5 Power takeoff PTO blade control switch 3 Slow 14 ...

Page 15: ...pon release Turn the key to the OFF position to shut off the engine however always remove the key when leaving the machine to prevent someone from accidentally starting the engine Figure 5 Choke Control Use the choke to start a cold engine Pull the choke knob up to engage it Push down on the choke knob to disengage it Figure 5 Throttle Control The throttle control is variable between FAST and SLOW...

Page 16: ...ys old unleaded gasoline with an octane rating of 87 or higher R M 2 rating method Ethanol Gasoline with up to 10 ethanol gasohol or 15 MTBE methyl tertiary butyl ether by volume is acceptable Ethanol and MTBE are not the same Gasoline with 15 ethanol E15 by volume is not approved for use Never use gasoline that contains more than 10 ethanol by volume such as E15 contains 15 ethanol E20 contains 2...

Page 17: ...lizer Conditioner Use a fuel stabilizer conditioner in the machine to provide the following benefits Keeps gasoline fresh during storage of 90 days or less For longer storage it is recommended that the fuel tank be drained Cleans the engine while it runs Eliminates gum like varnish buildup in the fuel system which causes hard starting Important Do not use fuel additives containing methanol or etha...

Page 18: ... and use extreme caution on slopes When mowing slopes gradually work from lower to higher areas on the incline Avoid sudden turns or rapid speed changes Turn up into an incline when changing directions on slopes Turning down the slope reduces traction Attachments change the handling characteristics of the machine Use extra caution when using attachments with the machine g027830 Figure 8 1 Safe Zon...

Page 19: ...switch to the START position Note The PTO should disengage and the engine should crank 7 Ensure that the traction control pedal is in the NEUTRAL position and start the engine 8 Raise from the seat Note The engine should remain running 9 Return to the seat disengage the parking brake by pushing the SmartPark switch to the OFF position Note The engine should remain running 10 Raise from the seat No...

Page 20: ... the OFF position if not already engaged Disengage the parking brake by one of the following actions Tap the traction control pedal forward or reverse Pressing the brake switch to the OFF position Figure 5 Operating the Blades The blade control switch represented by a power takeoff PTO symbol engages and disengages power to the mower blades This switch controls power to any attachments that draw p...

Page 21: ...d cause personal injury or damage to the machine Use caution when making turns Slow the machine down before making sharp turns The throttle control regulates the engine speed as measured in rpm revolutions per minute Placing the throttle control in the FAST position can be best for performance For most applications operating in the full throttle position is desirable Driving Forward or Backward 1 ...

Page 22: ... in reverse unless absolutely necessary Always look backward and down before backing up Use the Key Choice switch only if you are certain no children or other bystanders will appear in the mowing area Always remove both the ignition and Key Choice keys and put them in a safe place out of the reach of children or unauthorized users when leaving the unit unattended If you are certain that you can sa...

Page 23: ...7 cm 42 inch Mower Decks Whenever you change the height of cut it is recommended to adjust the height of the anti scalp rollers Note Adjust the anti scalp rollers so the rollers do not touch the ground in normal flat mowing areas 1 Disengage the blade control switch PTO and ensure that the parking brake is engaged 2 Shut off the engine remove the key and wait for all moving parts to stop before le...

Page 24: ... height of cut position g010233 Figure 18 1 Anti scalp roller 3 Flange nut 2 Bolt 4 Hole spacing Pushing the Machine by Hand Important Always push the machine by hand Do not tow the machine because damage may occur This machine has an electric brake mechanism and to push the machine the ignition key needs to be in the RUN position The battery needs to be charged and functioning for the electric br...

Page 25: ...r Grass Deflector The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf DANGER Without the grass deflector discharge cover or complete grass catcher assembly mounted in place you and others are exposed to blade contact and thrown debris Contact with rotating mower blade s and thrown debris will cause injury or death Never remove the grass deflector fr...

Page 26: ...Note Avoid the steering components when tying down the machine at the front caster wheels g027708 Figure 20 Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck Use a full width ramp that is wider than the machine for this procedure Back up the ramp and drive forward down the ramp Figure 21 g027995 Figure 21 1 Back the machine up the ramp 2 Drive the...

Page 27: ...times as long as the height of the trailer or truck bed to the ground This ensures that the ramp angle does not exceed 15 degrees on flat ground Back up the ramp and drive forward down the ramp Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip over situation g027996 Figure 22 1 Full width ramp in stowed position 4 Ramp is a...

Page 28: ...early spring As the grass growth rate slows in mid summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again 2 days later at a lower height setting Avoiding Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Using the Slower...

Page 29: ...s Change the oil filter more often in dusty dirty conditions Check the spark plug s Replace the in line fuel filter Every 200 hours Replace the air cleaner paper element more often in dusty dirty conditions Replace the spark plug s Before storage Charge the battery and disconnect battery cables Perform all maintenance procedures listed above before storage Paint any chipped surfaces Important Refe...

Page 30: ...Ensure that the parking brake is engaged shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean the grease fittings Figure 24 and Figure 25 with a rag Note Make sure to scrape any paint off the front of the fitting s g027752 Figure 24 1 Front caster tire decal106 8717 Figure 25 Located on the seat pan underside 1 Read the instructions...

Page 31: ...al Every 25 hours Monthly whichever comes first Clean the air cleaner foam element more often in dusty dirty conditions Every 100 hours Yearly whichever comes first Replace the air cleaner foam element more often in dusty dirty conditions Wash the foam element with water and replace the foam element if it is damaged Servicing the Paper Element Service Interval Every 100 hours Yearly whichever come...

Page 32: ...ine engage parking brake and remove the key 2 Make sure that the engine is shut off level and is cool so the oil has had time to drain into the sump 3 To keep dirt grass clippings etc out of the engine clean the area around the oil fill cap and dipstick before removing it Figure 29 g029368 Figure 29 Changing the Engine Oil and Oil Filter Service Interval After the first 5 hours After the first mon...

Page 33: ...e PTO and ensure that the parking brake is engaged 3 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Drain the engine oil g027799 g029570 Figure 30 33 ...

Page 34: ...g s Every 200 hours Every 2 years whichever comes first Replace the spark plug s Make sure that the air gap between the center and side electrodes is correct before installing the spark plug Use a spark plug wrench for removing and installing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type Champion RN9YC or NGK BPR6ES Ai...

Page 35: ...ans the air cleaner is dirty Set the gap to 0 76 mm 0 030 inch g027479 Figure 34 Installing the Spark Plug Tighten the spark plug s to 25 to 30 N m 18 5 to 22 1 ft lb g028318 Figure 35 Cleaning the Cooling System Clean the air intake screen from grass and debris before each use 1 Disengage the blade control switch and apply the parking brake 2 Shut off the engine remove the key and wait for all mo...

Page 36: ...ever smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes Replacing the In Line Fuel Filter Service Interval Every 100 hours Replace the in line fuel filter Never install a dirty filter if it is removed from the fuel line 1 Park the machine on a level surface and disengage the blade control switch 2 Set the parking brake shut off the engine r...

Page 37: ...ect the negative black ground cable from the battery post Figure 37 Retain all fasteners WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always connect the positive red battery cable bef...

Page 38: ...ery post 5 Secure the battery with the hold down Figure 37 6 Lower the seat Servicing the Fuses The electrical system is protected by fuses It requires no maintenance however if a fuse blows check the component circuit for a malfunction or short Fuse Main F1 30 A blade type Charge Circuit F2 25 A blade type 1 Remove the screws securing the control panel to the machine Retain all fasteners 2 Lift t...

Page 39: ...anufacturer on the sidewall of the caster wheel tires Inflate the rear drive wheel tires to 90 kPa 13 psi g000554 Figure 40 1 Valve stem Releasing the Electric Brake Manually rotate the link arms to release the electric brake Once the electric brake is energized the brake resets To release the brake g027911 Figure 41 1 Brake link arm on the electric brake control module 2 Left rear tire 1 Turn the...

Page 40: ...urface disengage the blade control switch ensure the parking brake is engaged shut off the engine and remove the key Inspecting the Blades Service Interval Before each use or daily Check the cutting blades 1 Inspect the cutting edges Figure 42 Note If the edges are not sharp or have nicks remove and sharpen the blades refer to Sharpening the Blades page 42 2 Inspect the blades especially the curve...

Page 41: ... A If the difference between A and B is greater than 3 mm 1 8 inch replace the blade with a new blade refer to Removing the Blades page 41 Note If a bent blade is replaced with a new one and the dimension obtained continues to exceed 3mm 1 8 inch the blade spindle could be bent Contact an Authorized Toro Dealer for service B If the variance is within constraints move to the next blade Repeat this ...

Page 42: ...oper cutting 2 Install the curved washer cupped side toward the blade and the blade bolt Figure 47 3 Torque the blade bolt to 47 to 88 N m 35 to 65 ft lb Leveling the Mower Deck Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn The mower deck must be checked for bent blades prior to leveling any bent blades must be removed and re...

Page 43: ...e 52 1 Hanger bracket 3 Rear nut 2 Side locking nut 9 Check the side to side adjustments again Repeat this procedure until the measurements are correct 10 Continue leveling the mower deck by checking the front to rear blade slope refer to Adjusting the Front to Rear Blade Slope page 43 Adjusting the Front to Rear Blade Slope Check the front to rear blade level any time you install the mower If the...

Page 44: ... the front of the mower tighten the adjustment nut 8 To lower the front of the mower loosen the adjustment nut 9 After adjustment check the front to rear slope again continue adjusting the nut until the front blade tip is 1 6 to 7 9 mm 1 16 to 5 16 inch lower than the rear blade tip Figure 53 and Figure 54 10 When the front to rear blade slope is correct check the side to side level of the mower a...

Page 45: ...ace damaged belts Replacing the Mower Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure that the parking brake is engaged shut off the engine remove the ke...

Page 46: ...er pulley and mower belt Figure 58 and Figure 59 Installing the Mower 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure that the parking brake is engaged shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Slide the mower under the machine 4 Lower the height of cut lever to the lowest position 5 Lift t...

Page 47: ...tor 6 Nut 3 8 inch 3 Grass deflector bracket 7 Short standoff 4 Rod 2 Remove the nut 3 8 inch from the rod under the mower Figure 60 3 Slide the rod out the short standoff spring and grass deflector Figure 60 Remove the damaged or worn grass deflector 4 Replace the grass deflector Figure 60 5 Slide rod straight end through the rear grass deflector bracket 6 Place the spring on the rod with end wir...

Page 48: ...operating position 3 Attach the hose coupling to the end of the mower washout fitting and turn the water on high Figure 62 Note Spread petroleum jelly on the washout fitting O ring to make the coupling slide on easier and protect the O ring g020098 Figure 62 1 Washout fitting 3 O ring 2 Hose 4 Coupling 4 Lower the mower to the lowest height of cut 5 Sit on the seat and start the engine Engage the ...

Page 49: ...s from the stabilizer manufacturer Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times Run the engine to distribute the conditioned fuel through the fuel system 5 minutes Shut off the engine allow it to cool and drain the fuel tank Start the engine and run it until it shuts off Choke th...

Page 50: ...n the fuel filter 6 Replace the fuel filter 7 Dirt water or stale fuel is in the fuel system 7 Contact an Authorized Service Dealer 8 There is incorrect fuel in the fuel tank 8 Drain the tank and replace the fuel with the proper type The engine does not start starts hard or fails to keep running 9 The oil level in the crankcase is low 9 Add oil to the crankcase 1 The engine load is excessive 1 Red...

Page 51: ... Install a new cutting blade s 3 The mower is not level 3 Level the mower from side to side and front to rear 4 An anti scalp wheel is not set correctly 4 Adjust the anti scalp wheel height 5 The underside of the mower is dirty 5 Clean the underside of the mower 6 The tire pressure is incorrect 6 Adjust the tire pressure Uneven cutting height 7 A blade spindle is bent 7 Contact an Authorized Servi...

Page 52: ...Schematics g027754 Electrical Diagram Rev A 52 ...

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Page 56: ...ided contact us at Toro Warranty Company Customer Care Department RLC Division 8111 Lyndale Avenue South Bloomington MN 55420 1196 Toll free at 866 216 6029 U S customers Toll free at 866 216 6030 Canadian customers Items and Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products This express warranty does...