Toro Twister 12003, Operator'S Manual

Page 1: ...Operator s Manual Domestic English EN Form No 3326 823 Rev A Twister Utility Vehicle Model No 12003 Serial No 220000001 and Up ...

Page 2: ...pment 12 Setup 12 Loose Parts 12 Checking the Crankcase Oil 13 Fuel Tank 13 Checking the Tire Pressure 14 Checking the Transmission Oil 14 Operation 14 Think Safety First 14 Controls 14 Pre Starting Checks 16 Starting the Engine 17 Page Stopping the Vehicle 17 Parking the Vehicle 17 Cargo Bed 17 Tailgate Latches 18 New Vehicle Break In 18 Transporting the Vehicle 18 Loading the Cargo Box 19 Towing...

Page 3: ... Operate the machine only after reading and understanding the contents of this manual Never allow children to operate the vehicle Anyone who operates the vehicle should have a motor vehicle license Never allow other adults to operate the vehicle without first reading and understanding the Operator s Manual Make sure that all operators are physically and mentally capable of operating the vehicle Th...

Page 4: ...ch for holes or other hidden hazards Use extra caution when operating the vehicle on wet surfaces in adverse weather conditions at higher speeds or with a full load Stopping time and distance will increase with a full load Avoid sudden stops and starts Do not go from reverse to forward or forward to reverse without first coming to a complete stop Slow down before turning Do not attempt sharp turns...

Page 5: ...or down a hill If the engine stalls or you begin to lose headway while climbing a hill gradually apply the brakes and slowly back straight down the hill Turning while traveling up or down hills can be dangerous If you have to turn while on a hill do it slowly and cautiously Never make sharp or fast turns Heavy loads affect stability Reduce the weight of the load and your speed when operating on hi...

Page 6: ...verturn When operating with a heavy load in the cargo box reduce your speed and allow for sufficient braking distance Do not suddenly apply the brakes Use extra caution on slopes Be aware that heavy loads increase your stopping distance and reduce your ability to turn quickly without tipping over The rear cargo space is intended for load carrying purposes only not for passengers Never overload you...

Page 7: ...7 Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE BUILDING FENCEPOST POLE ETC FOLD ALONG APPROPRIATE LINE EXAMPLE COMPARE SLOPE WITH FOLDED EDGE ...

Page 8: ...8 ...

Page 9: ... for optional Light Kit 3 15 amp fuse for optional Rear Lift Kit 4 10 amp fuse open 5 15 amp fuse for optional Electric Bed Lift Kit 6 10 amp fuse for low oil light and hour meter 7 10 amp fuse for headlights 8 25 amp fuse for charge circuit 99 7346 1 Parking brake 2 Parking brake on 3 Parking brake off 99 7350 1 Maximum tongue weight is 50 lb 23 kg 2 Maximum trailer weight is 400 lb 181 kg 99 795...

Page 10: ...icle weight should not exceed 2400 lb 1089 kg 99 7951 1 Danger read the operator s manual 2 Only drive this vehicle off highway This vehicle is not made for use on public streets roads or highways 3 Do not carry passengers in the cargo bed They may fall out of the vehicle 4 Do not allow children to operate this vehicle 5 Hour meter 6 Headlights 7 Engine off 8 Engine on 9 Engine start 10 To start t...

Page 11: ...iler tongue weight gross trailer weight accessories and attachments Maximum gross vehicle weight GVW on level ground 2400 lb 1089 kg total including all of the weights listed above Maximum cargo capacity on level ground 1000 lb 454 kg total including trailer tongue weight and gross trailer weight Tow capacity Standard Hitch Tongue weight 50 lb 23 kg Maximum trailer weight 400 lb 182 kg Heavy Duty ...

Page 12: ...age Full Cover Model No 19059 Camouflage Seat Cover Model No 19058 Camouflage Glove Box and Trash Bag Model No 19056 Horn Kit Part No 104 6663 Vinyl Enclosure Soft Cab Model No 79979R Soft Bed Cover Model No 79980R Rear Receiver Hitch Model No 07278R Rubber Floor Mat Kit Model No 07295R Snow Plow Model No 07292R Cab Model No 07291R Brake Taillight Kit Part No 104 6697 Signal Light Kit Part No 104 ...

Page 13: ...could result Danger In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Do not fill the fuel tank completely full Add gasoline to the fuel tank until the level is to 1 in 25 mm below the bottom ...

Page 14: ...e should not be used for heavy payloads at high speeds Higher pressures should be used for heavier payloads at higher speeds Do not exceed the maximum pressure Checking the Transmission Oil The transaxle fluid level should be at the bottom of the level indicator hole Fig 4 If it is not fill the reservoir with the appropriate fluid refer to Changing the Transaxle Fluid page 28 steps 3 and 4 m 4849 ...

Page 15: ...arts regulate the choke to keep the engine running smoothly As soon as possible open the choke by pushing the control in to the OFF position A warm engine requires little or no choking m 5371 1 2 Figure 6 1 Choke 2 Gear shift selector Gear Shift Selector The gear shift selector has three positions forward reverse and neutral Fig 6 The gear shift selector must be in neutral to start the engine Impo...

Page 16: ...ion begins before taking the vehicle out for a day s work You should check these items each time Check the tire pressure Note These tires are different than car tires they require less pressure to minimize turf compaction and damage Check all fluid levels and add the appropriate amount of Toro specified fluids if any are found to be low Check the brake pedal operation Ensure that the lights are wo...

Page 17: ...vehicle to get it started Stopping the Vehicle To stop the vehicle remove your foot from the accelerator pedal and slowly depress the brake pedal Note Stopping distance may vary depending on the vehicle load and speed Parking the Vehicle 1 Engage the parking brake and rotate the ignition key to Off 2 Remove the key from the switch to prevent accidental starting Cargo Bed Raising the Bed 1 Slide th...

Page 18: ...econds before accelerating Avoid hard braking situations for the first several hours of new vehicle break in operation New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished broken in Vary the vehicle speed during operation Avoid fast starts and quick stops A break in oil for engine is not required Original engine oil is the same ty...

Page 19: ...trailer refer to Transporting the Vehicle page 18 1 Remove the drive belt refer to Replacing the Drive Belt page 27 steps 1 and 2 2 Affix a tow line to the tongue on the front of the frame Fig 14 3 Put the vehicle in neutral and release the parking brake 1 Figure 14 1 Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers Two types of tow hitches are available...

Page 20: ...n and wear of the tires Torque the wheel lug nuts Check the front suspension toe in and ride height Check the operation of the Neutral gear shift position Every 200 hours Replace the air cleaner filter Check the brake cable adjustments Inspect the drive belt Every 400 hours or yearly Inspect the fuel lines Every 800 hours or yearly Replace the fuel filter Change the transaxle oil Replace the spark...

Page 21: ...k injuring anyone beneath it Do not start the engine while the vehicle is on a jack Always remove the key from the ignition before getting off of the vehicle Block the tires when the vehicle is on a jack The jacking point at the front of the vehicle is on the front of the frame behind the towing tongue Fig 15 The jacking point at the rear of the vehicle is under the axle tubes Fig 16 1 Figure 15 1...

Page 22: ...a level surface set the parking brake turn the ignition off and remove the key 3 Raise the bed and secure it with the prop rod 4 Disconnect the spark plug wires and battery cables 5 Remove the drain plug Fig 18 and let the oil flow into a drain pan When the oil drains completely install the drain plug Note Dispose of the used oil at a certified recycling center 1 2 Figure 18 1 Engine oil drain plu...

Page 23: ... Separate the cover from the body Clean the inside of the air cleaner cover Fig 19 4 Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged Fig 19 Avoid knocking the filter against the air cleaner body 5 Inspect the filter and discard it if it is damaged ÎÎÎ ÎÎÎ 1 2 3 Figure 19 1 Air cleaner latches 2 Cover 3 Filter Cleaning the Filter Element Important Do not w...

Page 24: ...ivots 2 Fig 22 are not greased at the factory and should only be greased when and if the pedals begin to stick 1 Wipe grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the bearing or bushing 3 Wipe off excess grease m 5320 Figure 20 m 5324 Figure 21 Figure 22 Servicing the Brakes Inspecting the Brakes Brakes are a critical safety component of th...

Page 25: ... few times to relax the A arms Measure the ride height with the wheels facing straight ahead and a 175 225 lb 79 102 kg operator in the driver s seat Note The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken Measure the ride height on a flat surface from the bottom of the front tongue to the ground 1 Jack the front end of the vehicl...

Page 26: ...25 lb 79 102 kg operator in the driver s seat Note The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken If the vehicle will be run with medium to heavy loads most of the time set the toe in on the high side of the recommended amount If it is going to be run with a light load most of the time set the toe in on the low side of the rec...

Page 27: ...curs first Inspect for deterioration damage or loose connections Replacing the Fuel Filter Replace the fuel filter after every 800 operating hours or yearly whichever occurs first 1 Raise the bed and support it with the prop rod 2 Place a clean container under the fuel filter 3 Remove the clamps securing the fuel filter to the fuel lines 1 m 5322 Figure 29 1 Fuel filter 4 Install the replacement f...

Page 28: ...e vehicle on a level surface set the parking brake turn the ignition off and remove the key 2 Remove the drain plug from the right side of the reservoir Fig 31 and let the fluid flow into a drain pan Install and tighten the plug when the fluid stops draining Note Dispose of the used oil at a certified recycling center 1 m 4849 2 Figure 31 1 Drain plug 2 Level indicator hole 3 Fill the reservoir Fi...

Page 29: ...he vehicle on a level surface set the parking brake turn the ignition off and remove key 2 Raise the bed and secure with the prop rod 3 Unhook the battery strap 4 Disconnect the negative black ground cable from the battery post Incorrect battery cable routing could damage the vehicle and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always discon...

Page 30: ...ion will result Charging the Battery Important Always keep the battery fully charged 1 260 specific gravity This is especially important to prevent battery damage when the temperature is below 32 F 0 C 1 Remove the battery from the chassis refer to Removing the Battery page 29 2 Connect a 3 to 4 amp battery charger to the battery posts Charge the battery at a rate of 3 to 4 amperes for 4 to 8 hour...

Page 31: ...RT B A S LOW OIL PRESSURE 5 2 3 6 4 1 LIGHT SWITCH OPTIONAL BOX LIFT F4 10 A F6 F7 Y F2 10 A M BK W POWER POINT F1 25 A F3 VIO S M M IGNITION SWITCH 1 CLOSED IN NEUTRAL 2 3 R BU PK F510 A NEUTRAL SW A B RUNSTART OFF Y S BN GY FUSIBLE LINK REG ENGINE GROUND AC AC FRAME GROUND Start BK MAG IGNITION MODULES SPARK PLUG HOUR METER HR R BK BU P3 4 P3 2 SOLENOID STSP R ...

Page 32: ...ervice or parts such as filters fuel lubricants tune up parts brake and clutch adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance Repairs necessary due to improper fuel contaminants in the fuel system or failure to properly prepare the fuel system prior to any period of non use over three mo...