Toro Ultra Sonic Boom 41218, Installation Instructions Manual

Page 1: ...parks sports fields and on commercial grounds It is designed to only be used in conjunction with machines designated by the manufacturer This product complies with all relevant European directives For details please see the separate product specific Declaration of Conformity DOC sheet Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are l...

Page 2: ...rdware Sonic boom sensor 2 Bracket 2 Programming plug 2 Sensor cover 2 Lower sensor housing 2 Cap tube 2 Sensor guard bracket 2 Sensor cable 4 m 2 Large nut 4 U bolt 6 Locknut 1 4 inch 8 Bolt 5 16 x 3 4 inch 8 Bolt 5 16 x 1 1 4 inch 4 Locknut 5 16 inch 12 4 Cable tie 12 Install the sonic boom sensors Mount plate 1 Relay 4 Bolt 1 4 x 5 8 inch 4 Lock washer 1 4 inch 4 Nut 1 4 inch 4 Wire harness 1 S...

Page 3: ...ine and seriously injure you or other bystanders Remove the key from the ignition switch before install the kit 2 Removing the Hardstops No Parts Required Procedure If your machine has hardstops installed they must be removed before installing the Sonic Boom Kit The hardstops are located in the center boom of the caged booms and can be seen when the booms are in the upright transport position If y...

Page 4: ...sets of 2 angled straps in loose parts One set is for an uncovered boom and the other set is for a covered boom You will have one set of 2 angled straps either for the covered boom or for the uncovered boom that you will not use on the machine Note The top straps for the uncovered booms also serve as the bottom straps for the covered booms 1 3 2 G017128 3 4 Figure 2 For uncovered booms only 1 Hing...

Page 5: ...Check to ensure that the hinges are not so tight that the mounted sensors do not freely pivot on the hinges 4 Installing the Sonic Boom Sensors Parts needed for this procedure 2 Sonic boom sensor 2 Bracket 2 Programming plug 2 Sensor cover 2 Lower sensor housing 2 Cap tube 2 Sensor guard bracket 2 Sensor cable 4 m 4 Large nut 6 U bolt 8 Locknut 1 4 inch 8 Bolt 5 16 x 3 4 inch 4 Bolt 5 16 x 1 1 4 i...

Page 6: ... the sensor guard bracket with 2 bolts 5 16 x 3 4 inch and 2 locknuts 5 16 inch as shown in Figure 8 for a covered boom or Figure 9 for an uncovered boom G017150 1 2 Figure 8 For a covered boom only 1 Sensor guard bracket 2 Hinge of sensor mounting hardware G017157 1 2 Figure 9 For an uncovered boom only 1 Sensor guard bracket 2 Hinge of sensor mounting hardware 4 Install the lower sensor housing ...

Page 7: ...gure 10 Note Discard the lock washers that come with the sensors 7 Install the cap tube and the cover Figure 10 Note Ensure that the sensor wire is routed through the small opening in the cover before installing the sensor cover 8 Secure the wire coming from the sensor to the boom with cable ties Important Ensure that you allow enough slack in the wire around the sensor so that the sensor can free...

Page 8: ...ashers 1 4 inch and 4 nuts 1 4 inch as shown in Figure 12 1 2 3 4 5 6 9 8 7 G018924 Figure 12 1 Relay 6 Nut 10 2 Nut 1 4 inch 7 Screw 10 3 Lock washer 1 4 inch 8 Fuse block 4 Bolt 1 4 x 5 8 inch 9 Fuse retainer 5 Mount plate 2 Secure the fuse block ends of the wiring harness and the fuse retainer to the mounting plate with 4 screws 10 and 4 nuts 10 as shown in Figure 12 3 Secure the ECU to the mou...

Page 9: ...ure 15 G016282 1 2 3 4 Figure 15 1 Vehicle frame 3 Mount plate 2 U bolt assembly 4 Nut 5 16 inch 6 Installing the Indicator Light Parts needed for this procedure 1 Decal 94 8582 1 Light assembly Procedure 1 Install decal 94 8582 over the light hole in the dash Figure 16 G016376 1 2 3 Figure 16 1 Decal 94 8582 3 Push nut 2 Light 2 Install the light in the dash and secure it from underneath the dash...

Page 10: ...t switch and right boom lift switch to the corresponding panel switches 4 Connect the connector labeled sonic boom switch to the sonic boom switch 5 Route the free end of the wiring harness down through the floor and rearward following the spray system wire harness to the center boom assembly at the back of the vehicle Note Use cable ties to secure the wiring harness to the other wiring harnesses ...

Page 11: ...ole 0 50 inch diameter 2 Latches 3 Install the indicator light through the back of the hole and secure it to the front panel with the fasteners that are included Figure 21 4 Remove the sonic boom switch plug from the front panel and install the sonic boom rocker switch Figure 21 Figure 21 1 Spray control panel 5 Indicator light install 2 Sonic boom plug 6 Sonic boom switch 3 Existing boom lift swi...

Page 12: ...u removed previously 5 Connect the connectors labeled left boom lift switch and right boom lift switch to the corresponding panel switches 6 Connect the connector labeled sonic boom switch to the sonic boom switch 7 Connect the light indicator to the wiring harness with two spade connectors 8 Install the front control panel cover to the control box using the fasteners that you removed previously F...

Page 13: ...e turf sprayer is parked and away from any trees buildings vehicles debris and underground utilities and plumbing 2 Lower the booms to the horizontal position refer to the Operator s Manual for information on Adjusting the Actuators to level the booms 3 Turn off the ignition key 4 Press the sonic boom switch on the dashboard to the Auto position Figure 24 Figure 24 1 Sonic boom switch 5 While pres...

Page 14: ...mode turns off the automatic adjustment of the booms and allows you to control the booms manually The Sonic boom light is on the sonic boom switch displays the status of the sonic boom system as follows On continuously The sonic boom system is on and operating normally Flashing quickly The system is in calibration mode which lasts for 20 seconds Flashing slowly There is an error in the system or y...

Page 15: ... completely before washing the sprayer Note When the booms are in the cradle for extended periods of time the seal around each sensor which is oriented upward may get exposed to ultraviolet light and gradually deteriorate Keep the bottom of the sensors from being exposed to direct sunlight whenever possible Storage Whenever you are not using the sensors for an extended period of time put the safet...

Page 16: ...Authorized Toro Distributor 1 There is a minor system error 1 Lower the affected boom s using the boom switch es to clear the error 2 There is a system error that repeats after clearing the error 2 If the error repeats contact an Authorized Toro Distributor One or both booms malfunction the sonic boom light flashes slowly 3 There is a hydraulic or mechanical failure 3 Repair the hydraulic or mechn...

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Page 20: ...ted to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the f...