Toro Workman 1100, Operator'S Manual

Page 1: ...Form No 3326 290 Operator s Manual Workman 1100 Air Cooled Gasoline Utility Vehicle 07252TC 210000001 and Up E n g l i s h...

Page 2: ...reas 26 Servicing the Air Cleaner 26 Cleaning the Filter Element 27 Greasing the Machine 27 Inspecting the Tires 29 Adjusting the Front Suspension 29 Servicing the Drive Belt 29 Adjusting the Starter...

Page 3: ...numbers in the space below This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death Danger Warning and Caution are signal...

Page 4: ...that operators are thoroughly trained and familiar with the operator s manual and all labels on the vehicle Be sure to establish your own special procedures and work rules for unusual operating condit...

Page 5: ...dren to operate the vehicle Anyone who operates the vehicle should have a motor vehicle license While Operating The operator and passenger should remain seated whenever the vehicle is in motion The op...

Page 6: ...e hot enough to cause burns If the machine ever vibrates abnormally stop immediately wait for all motion to stop and inspect the vehicle for damage Repair all damage before commencing operation Before...

Page 7: ...onal roll over protection system kit when operating on rough terrain Loading and Dumping The weight and position of the cargo and passenger can change the vehicle center of gravity and vehicle handlin...

Page 8: ...fficient braking distance Do not suddenly apply the brakes Use extra caution on slopes Be aware that heavy loads increase your stopping distance and reduce your ability to turn quickly without tipping...

Page 9: ...n performance durability or its use may result in injury or death Such use could void the product warranty Sound Pressure Level This unit has an equivalent continuous A weighted sound pressure at the...

Page 10: ...lo pe Fold along appropriate line Example Compare slope with folded edge Align this edge with a vertical surface tree building fence post pole etc T h is is a 1 0 S lo p e T h i s i s a 1 2 S l o p e...

Page 11: ...ructions 2 The maximum combined operator and passenger weight should not exceed 400 lb 181 kg 3 The maximum cargo weight should not exceed 850 lb 386 kg 4 The base weight of the vehicle is 1000 lb 454...

Page 12: ...7 Ignition off 8 Ignition on 9 To start the vehicle sit in the operator s seat Release the parking brake Turn the ignition on Pull the choke lever out if needed Depress the accelerator 10 To stop the...

Page 13: ...iler tongue weight and gross trailer weight 2250 lbs 1021 kg total including all of the weights listed above Tongue weight 23 kg Maximum trailer weight 182 kg Tongue weight 45 kg Maximum trailer weigh...

Page 14: ...oil dipstick Checking the Tire Pressure Check the tire pressure every 8 hours or daily to ensure proper levels The air pressure range in the front tires is 6 12 psi 41 83 kPa The air pressure range in...

Page 15: ...er neck This empty space in the tank allows gasoline to expand Never smoke when handling gasoline and stay away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in a...

Page 16: ...ward with the top of your foot To disengage depress the accelerator pedal If the vehicle is parked on a steep grade make sure the parking brake is applied Place blocks at the downhill side of wheels F...

Page 17: ...necessary see Engine Oil Note The oil light may flicker This is normal and no action needs to be taken Light Switch Toggle the switch to activate the headlights Push to turn the lights on Fig 6 Power...

Page 18: ...he operator 2 Move the gear shift selector to the desired position 3 Slowly step on the accelerator pedal Note The parking brake will automatically disengage when the accelerator pedal is depressed No...

Page 19: ...and tailgate Figure 11 1 Tailgate latch New Vehicle Break In To provide proper performance and long vehicle life follow these guidelines for the first 100 operating hours Check the fluid and engine o...

Page 20: ...down points Figure 12 1 Tie down points Towing the Vehicle In case of an emergency the vehicle can be towed for a short distance However we do not recommend this as a standard procedure Towing the veh...

Page 21: ...ng suspension body structure or tires Always load a trailer with 60 of the cargo weight in the front of the trailer This places approximately 10 of the gross trailer weight on the tow hitch of the veh...

Page 22: ...ttery cable connections Every 100 Hours Change the engine oil 1 Lubricate all grease fittings Clean the engine cooling areas 1 Inspect the air cleaner filter 1 Inspect the brake and parking brake Insp...

Page 23: ...air filter Inspect engine cooling fins Check unusual engine noises Check unusual operating noises Check tire pressure Check fluid leaks Check instrument operation Check accelerator operation Check rid...

Page 24: ...the front of the frame behind the towing tongue Fig 14 The jacking point at the rear of the vehicle is under the axle tubes Fig 15 Figure 14 1 Front jacking point Important 24 If you leave the key in...

Page 25: ...ugh to take the slack out of the other shift cable 5 Check the first locknut to make sure that all of the slack is taken out 6 Start the engine and shift into Forward Reverse and Neutral to ensure tha...

Page 26: ...00 hours of operation or more often under extremely dusty and dirty conditions Operating the engine with a blocked rotating screen dirty or plugged cooling fins or cooling shrouds removed will cause e...

Page 27: ...e outside of the dry filter element Keep the air hose nozzle at least 5 cm from the filter and move the nozzle up and down while rotating the filter element To prevent damage to the filter element do...

Page 28: ...afety The following inspections should be done every 100 hours Inspect the brake shoes for wear or damage If the lining brake pad thickness is less than 1 16 in 1 6 mm the brake shoes should be replac...

Page 29: ...he centering bolts in the front A frame Fig 23 4 Remove the ride height adjustment bolt Fig 23 5 Rotate the front A frame to the desired position Fig 23 The distance from the bottom side of the front...

Page 30: ...ter Loosen the nut on the adjusting carriage bolt Fig 25 4 Tilt the starter in the slot until the belt flexes 1 4 in 6 4 mm with 10 lb 4 5 kg of force 5 Tighten the carriage bolt nut and remove the pr...

Page 31: ...the fuel filter to the fuel lines Figure 28 1 Fuel filter 4 Install the replacement fuel filter to the fuel lines with the clamps previously removed Mount the filter so that the arrow points toward th...

Page 32: ...is at the bottom of the level indicator hole Fig 30 Changing the Transaxle Fluid Change the transaxle fluid every 800 operating hours or yearly whichever occurs first 1 Position the vehicle on a leve...

Page 33: ...into the hood until it is firmly in place Note Applying soapy water to the outside of the seal may aid in sliding the seal into the hood Servicing the Battery Do not jump start the vehicle Service In...

Page 34: ...th distilled water until the level is up to the fill line Replace the filler caps Do not overfill the battery Electrolyte will overflow onto other parts of the vehicle and severe corrosion and deterio...

Page 35: ...n a cool atmosphere to avoid quick deterioration of the charge in the battery To prevent the battery from freezing make sure it is fully charged Charging the battery produces gasses that can explode N...

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