Contents
Safety ........................................................................... 4
General Safety......................................................... 4
Slope Indicator ....................................................... 5
Safety and Instructional Decals ................................. 6
Product Overview .........................................................14
Controls ...............................................................14
Before Operation ......................................................15
Before Operation Safety ..........................................15
Recommended Fuel................................................16
Biodiesel Ready ......................................................16
Filling the Fuel Tank ...............................................16
Switching the Fuel Tanks .........................................17
Checking the Engine-Oil Level.................................17
Breaking in a New Machine......................................17
Using the Rollover Protection System (ROPS) ............18
Think Safety First ...................................................18
Using the Safety-Interlock System.............................19
Positioning the Seat ................................................20
Unlatching the Seat.................................................20
Changing the Seat Suspension ..................................21
During Operation .....................................................21
During Operation Safety .........................................21
Operating the Parking Brake ....................................22
Operating the Mower Blade-Control Switch
(PTO) ...............................................................23
Operating the Throttle ............................................23
Operating the Ignition Switch ..................................23
Starting and Shutting Off the Engine .........................24
Using the Motion-Control Levers .............................25
Driving the Machine ...............................................25
Stopping the Machine .............................................27
Using the Side Discharge .........................................27
Using the Lift-Assist Lever ......................................27
Adjusting the Height of Cut .....................................27
Adjusting the Anti-Scalp Rollers ...............................28
Adjusting the Flow Baffle Cam Locks ........................28
Positioning the Flow Baffle ......................................29
Operating with the Overheat Sensor..........................30
Operating Tips ......................................................30
After Operation ........................................................31
After Operation Safety ............................................31
Using the Fuel-Shutoff Valve ...................................31
Pushing the Machine by Hand ..................................31
Transporting the Machine........................................32
Loading the Machine ..............................................32
Using the Z Stand™ ...............................................33
Maintenance .................................................................35
Recommended Maintenance Schedule(s) ......................35
Pre-Maintenance Procedures ......................................36
Maintenance and Storage Safety................................36
Releasing the Mower-Deck Curtain ...........................36
Removing the Sheet-Metal Guard .............................37
Lubrication ...............................................................37
Adding Light Oil or Spray Lubrication .......................37
Greasing the Machine .............................................38
Greasing the Front Caster Pivots ..............................38
Adding Grease .......................................................38
Greasing the Mower Deck and Belt Idlers...................38
Lubricating the Caster-Wheel Hubs...........................39
Engine Maintenance ..................................................40
Engine Safety.........................................................40
Servicing the Air Cleaner .........................................40
Servicing the Engine Oil..........................................41
Fuel System Maintenance ...........................................46
Servicing the Fuel Filter and Water Seperator ..............46
Servicing the Fuel Tank ...........................................47
Electrical System Maintenance ....................................47
Electrical System Safety...........................................47
Servicing the Battery...............................................47
Servicing the Fuses .................................................49
Drive System Maintenance .........................................50
Adjusting the Tracking ............................................50
Checking the Tire Pressure ......................................50
Checking the Wheel-Hub Slotted Nut .......................51
Adjusting the Caster-Pivot Bearing............................51
Servicing the Gearbox.............................................51
Adjusting the Electric Clutch....................................52
Cooling System Maintenance ......................................53
Servicing the Cooling System ...................................53
Brake Maintenance ....................................................55
Adjusting the Parking Brake .....................................55
Belt Maintenance ......................................................55
Inspecting the Belts ................................................55
Replacing the Mower Belt ........................................55
Adjusting the Mower Belt Tension ............................56
Replacing the PTO-Drive Belt..................................57
Replacing the Pump Drive Belt.................................58
Replacing and Tensioning the Alternator
Belt...................................................................58
Controls System Maintenance .....................................59
Adjusting the Control Handle Neutral
Position .............................................................59
Hydraulic System Maintenance ....................................60
Hydraulic System Safety ..........................................60
Servicing the Hydraulic System.................................60
Setting the Hydraulic Pump Neutral Position ..............63
Mower Deck Maintenance...........................................65
Leveling the Mower at 3 Positions .............................65
Servicing the Cutting Blades.....................................68
Replacing the Grass Deflector ..................................70
Cleaning ...................................................................71
Storage ........................................................................72
Cleaning and Storage ..............................................72
Troubleshooting ...........................................................73
Schematics ...................................................................75
3
Summary of Contents for Z593-D Z Master 74264TE
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