Toro Z597 Z Master Setup Instructions Download | Manualshive

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Summary of Contents for Z597 Z Master

Page 1: ...all the Rollover Protection System ROPS 5 No parts required Adding diesel to the machine 6 No parts required Charge the battery 7 Number 2 general purpose lithium base or molybdenum base grease Purchase separately 1 tube Check the machine for grease 8 No parts required Check the engine oil level 9 No parts required Prepare the side discharge chute 10 No parts required Check the machine before deli...

Page 2: ...ot need to be checked Check the air pressure in the drive tires Figure 1 Step 3 Raising the Machine Up and Installing the Drive Wheels Parts needed for this step 2 Rear wheels Procedure 1 Remove the screws holding the right angle retaining plate to the crate Figure 2 2 Raise the back of the machine up and support it with jack stands Figure 3 3 Remove the wheel nuts from both sides of the vehicle a...

Page 3: ...Roll bar left section 1 Roll bar center section 8 Bolt 3 8 x 1 inch 8 Curved washer 8 Flange nut 3 8 inch 2 Bolt 1 2 x 3 1 4 inch 2 Flange nut 1 2 inch Procedure 1 Loosely install the right and left roll bar section to the frame with 8 bolts 3 8 x 1 inch 8 curved washers and 8 ﬂange nuts 3 8 inch Note The curve washer cone must be installed toward the bolt head Figure 6 2 Install the lanyard clips...

Page 4: ...stalled as show and points forward Figure 8 5 Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards Figure 9 6 Torque all lower fasteners attached to the machine frame to 30 ft lb 7 Tighten the center roll bar bolts 1 2 x 3 1 4 inch so it rotates freely with some resistance Note No more than one thread should be exposed outside th...

Page 5: ... Procedure Charging the battery produces gasses that can explode and cause serious injury Keep cigarettes sparks and ﬂames away from the battery Make sure the ignition switch is off Ventilate when charging or using the battery in an enclosed space Important Do not run the machine with the battery disconnected electrical damage may occur to the engine Charge the battery Refer to the Operator s Manu...

Page 6: ...ely Procedure 1 Remove the belt covers on domestic machines as shown below Figure 13 2 Remove the belt covers and bolts on international machines as shown below Figure 14 3 Check the tensioning arm for grease 4 Check the grease for the three spindle bearings If needed add grease until it comes out of the lower seals 5 Install the belt covers Figure 15 6 ...

Page 7: ...ure 17 Step 8 Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Oil Level in Operator s Manual Step 9 Preparing the Side Discharge Chute No Parts Required Procedure Remove the plastic tie holding the side discharge chute up and lower the chute into place 7 ...

Page 8: ...r Check that all mower spindles are greased Check the engine oil level Check the hydraulic uid level Check ROPS is secure On liquid cooled machines check the level of the coolant in the radiator and over ow bottle Check the adjustment of the parking brake Ensure that the machine tracks correctly refer to the Operator s Manual for the adjustment procedure Check the safety interlock system refer to ...

Page 9: ...Parts needed for this step 1 Operator s Manual 1 Parts Catalog 1 Engine Owner s Manual 1 Registration Card 1 Safety Video 2 Key Procedure At delivery complete the items listed in the following table and initial each when ﬁnished Model No Serial No 9 ...

Page 10: ...ower deck ow baf e Refer to theOperator s Manual to point out safety procedures operation and maintenance procedures Review the warranty statement as shown in the Operator s Manual Describe the post sale service procedures for your store Assist the customer in lling out and mailing the registration card or register online at www Toro com Make sure that the customer receives the Operator s Manual P...

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