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NOTES

1. The Aussie Locker is slightly larger, and therefore, stronger, than some other units on the market today. In

a very few instances we have seen flashing on the differential case in the area of 2mm that m ght be

evident when you install the second came gear. A round file should be used to remove this flashing. Be

sure to remove any file shavings from the grease and diff.

2. In some Toyota differentials it may be necessary to file down casting flashing and case irregularities prior

to fitting parts.

3. Some Ford Dana 44 front installations may require minor grinding in the case to ensure a proper fit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

   

 

 

 

 

 

 

 

   

   

   

 

 

 

   

 

 

 

 

   

 

 

 

   

 

  

 

 

 

 

 

 

 

   

   

 

   

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

   

 

 

 

 

 

 

 

 

     

 

 

     

   

 

   

 

   

 

     

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

   

 

   

   

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

   

   

 

 

 

 

 

 

   

 

 

 

 

 

 

 

   

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  

 

 

 

 

   

 

 

 

   

 

   

 

   

 

     

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

a very few  nstances we have seen  las ing on th  d fferent al case  n  he ar a of  mm  hat might be

e ident whe  you in tal  the second  ame gear  A rou d file s ould  e used to  emo e this f ashi g  B

sure t   emove any  ile shav ng  from the grea e and di f

In some Toyota d fferent als  t ma  be necessary  o fi e do

 

 

 

 

 

 

to f tt ng part .

Some Fo d Da

 

 

 

 

 

 

 

   

 

   

   

 

4. Yo  can con act us a :

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

   

 

 

 

 

 

 

 

   

 

   

   

 

     

 

 

 

 

 

   

 

   

 

 

 

 

   

 

 

 

 

   

 

 

 

 

 

 

 

 

   

 

 

     

 

    

   

   

 

 

 

Summary of Contents for Aussie Locker series

Page 1: ...ocker equipped vehicle We suggest that you read these instructions before beginning your installation to familiarize yourself with the steps performed for your particular axle type and to determine wh...

Page 2: ...bearing pre load and the ring and pinion backlash which generally must be done by a shop having the right knowledge and tools As with most factory differentials the Aussie Locker is designed to be in...

Page 3: ...e two types of axles have several differential designs including 1 C Clip axle shaft retention Ford 8 8 Spicer 35 Land Cruiser with thrust block etc 2 Bearing retainer axle shaft retention Jeep AMC 20...

Page 4: ...es sliding the axle shafts in and out easier 1 Remove the pinon shaft 2 Remove the thrust block if present 3 Push the axle shafts inward and remove the C clips 4 Pull each axle shaft out by about thre...

Page 5: ...rta t t put h se hims ba k in h s m l at n nd rd u n r ssembly 5 Ma k the diff r nti l b ring ut r r s s th s is ming ut s th t th n b r inst ll d n th id s 6 M rk t ng ge t s l ati R m th in g r fr m...

Page 6: ...e Aussie Locker axle gears to the back surface and around the hub in the center Using this grease will help with holding the parts in place later on 2 Place a thrust washer on each axle ge r 3 Install...

Page 7: ...stall the C clip on the end of the axle shaft with the points facing downward 3 Pull snap the axle shaft outward to seat the C clip onto the hub of the axle gear 4 Carefully insert one of the cam gear...

Page 8: ...ching the t cam gear with a g etwee the gh han teet Remov the too ver t ng shou d just s there he d n p asse b y may n e to be he d in p ace during the o owing steps W h the e t ax e s owly otate the...

Page 9: ...into the bottom of the slot and the other end should snap over the step on the end of the pin 8 Repeat step 7 for the remaining three pins and springs The assembly of the locker itself is now complete...

Page 10: ...o k m INST LL THE DIFFERENTI L C SE REMO BLE C RRIER THIRD MEMBER j h r r n m s b n r m r T r M m f n f h n n r sh m n f r h r r s h f n n h Th ff n r n th r h s n r n r ss h m r j te s n h h s th e s...

Page 11: ...ke turns slowly at first Remember that if you power around a turn that the inside powered wheel will spin up more easily than before because weight s transferring off it as the vehicle leans outward 3...

Page 12: ...some Toyota differentials it may be necessary to file down casting flashing and case irregularities prior to fitting parts 3 Some Ford Dana 44 front installations may require minor grinding in the ca...

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