Torque Fitness TQ5-001, Assembly And Maintenance Manual

Page 1: ...Version TQ5 001 Part 5158001 A Assembly and Maintenance Guide HybridTM Strength Technology Gym System ...

Page 2: ...btaining Service 3 General Notes 4 Unpacking the Equipment 4 Tools Required 4 Optional Equipment 4 Assembly Tips 4 Parts List 5 Assembly Instructions 6 39 Adjustments and Maintenance 34 39 Cable Adjustments 34 Attachment Instructions 38 Maintenance 39 Assembly Checklist 41 Warranty Statement 43 44 Warranty Registration 45 46 TABLE OF CONTENTS Page 2 ...

Page 3: ...t impair freedom of movement Do not wear clothing which is too loose and could get caught in moving parts 6 Make sure all adjustment spring pins are fully engaged after making an adjustment and before using the product 7 Make sure weight stack selector is completely inserted into the weight stack before beginning any exercise 8 Children and pets must not be allowed near this machine Supervise teen...

Page 4: ...e extra holes that you will not use Use only the holes depicted in the instructions Certain parts make reference to the right and left side of the machine In order to remain consistent determine the left and right side of the machine as if you are by sitting with your back to the rear of the machine Provide ample space around the machine in order to ease assembly DO NOT fully tighten any connectio...

Page 5: ...99501 5101001 5157801 51447PA 5098201 51449PA 5095301 51420PA 51422PA 50717PA QTY 1 1 2 2 22 2 14 6 4 1 1 1 1 1 2 1 1 1 2 2 3 2 1 19 1 1 1 1 1 2 1 1 1 2 2 1 DESCRIPTION BOTTOM RIGHT SHROUD BOTTOM LEFT SHROUD 3 4 SPACER 1 4 LOCK NUT 1 4 FLAT WASHER 1 4 X 3 4 BUTTON HEAD BOLT 1 4 X 1 2 BUTTON HEAD BOLT 3 8 X 1 2 BUTTON HEAD BOLT W NP 1 4 X 1 4 BUTTON HEAD BOLT TOP LEFT SHROUD TOP RIGHT SHROUD TQ5 WA...

Page 6: ... 1 Assemble the BASE 2 to the REAR BASE 1 using Two 3 8 X 3 4 BOLTS W NP 4 Two 3 8 FLAT WASHERS 3 NOTE Do NOT fully tighten any connec tions until instructed to do so SECURELY NOTE Do NOT fully tighten 1 3 3 8 X 3 4 4 W NP 2 ...

Page 7: ...AR UPRIGHT 6 to the REAR BASE 1 using Two 3 8 X 3 4 BOLTS 4 W NP Two 3 8 FLAT WASHERS 3 NOTE Do NOT fully tighten any connec tions until instructed to do so SECURELY Page 7 1 2 3 4 5 6 STEP 2 6 3 3 8 X 3 4 4 W NP 2 1 ...

Page 8: ...RIGHT 7 to the BASE 2 using Two 3 8 X 2 3 4 BOLT 8 Four 3 8 FLAT WASHERS 3 Two 3 8 LOCK NUTS 15 NOTE Do NOT fully tighten any connec tions until instructed to do so SECURELY Page 8 1 2 3 4 5 6 STEP 3 3 2 7 8 3 8 X 2 3 4 15 ...

Page 9: ...RONT UPRIGHT 7 BASE 2 using Four 3 8 X 2 3 4 BOLTS 8 Eight 3 8 FLAT WASHERS 3 Four 3 8 LOCK NUTS 15 NOTE Do NOT fully tighten any connec tions until instructed to do so SECURELY Page 9 1 2 3 4 5 6 STEP 4 15 2 3 15 16 3 8 X 2 3 4 4 7 8 3 8 X 2 3 4 ...

Page 10: ...BOOM 17 to the FRONT UPRIGHT 7 using Two 3 8 X 3 4 BOLTS W NP 4 Two 3 8 FLAT WASHERS 3 Assemble the TOP BOOM 17 to the REAR UPRIGHT 6 using Two 3 8 X 3 BOLTS 9 Four 3 8 FLAT WASHERS 3 Two 3 8 LOCK NUTS 15 17 9 3 8 X 3 4 3 8 X 3 4 W NP 15 3 3 6 7 ...

Page 11: ...Page 11 1 2 3 4 5 6 STEP 6 SECURELY tighten ALL the previous frame connections SECURELY TIGHTEN SECURELY TIGHTEN SECURELY TIGHTEN SECURELY TIGHTEN ...

Page 12: ...FLAT WASHERS 3 SECURELY assemble the PRESS ARM ADJ PLATE 69 to the PRESS ARM PIVOT 68 using Two 3 8 X 3 4 FLAT HEAD BOLTS 71 SECURELY assemble the PRESS ARM 18 to the PRESS ARM PIVOT 68 using Two 1 2 X 1 BOLTS W NP 19 Two 1 2 FLAT WASHERS 12 7 5 3 8 X 2 1 4 W NP 18 3 8 X 2 1 4 5 W NP 3 68 12 3 3 8 X 3 4 71 FLAT HEAD 69 1 2 X 1 19 W NP ...

Page 13: ...2 and slide the SEAT SUPPORT up to the top posi tion Make sure SPRING PIN engages the hole on the SEAT SUPPORT fully SECURELY assemble the SEAT PAD 20 to the SEAT SUPPORT using Two 3 8 X 2 BOLTS 10 Two 3 8 FLAT WASHERS 3 2 20 SPRING PIN 3 3 8 X 2 10 SEAT SUPPORT ...

Page 14: ... KNOB on the vertical tube on the BASE 2 To adjust the SEAT PAD 20 loosen the KNOB on the BASE 2 pull out the POP PIN and pull up on the SEAT PAD 20 If the SEAT does not adjust smoothly slightly loosen the retaining bolt in the vertical tube on the BASE 2 KNOB 2 RETAINING BOLT 20 ...

Page 15: ...Page 15 1 2 3 4 5 6 STEP 10 SECURELY assemble the first PIVOT ARM 21 to the MID PULLEY ARM PIVOT 16 using Two 3 8 X 2 1 4 BOLTS W NP 5 Two 19mm PIVOT BUSHINGS 22 16 21 22 3 8 X 2 1 4 5 W NP ...

Page 16: ...Page 16 1 2 3 4 5 6 STEP 11 SECURELY assemble the remaining PIVOT ARM 21 to the MID PULLEY ARM PIVOT 16 using Two 3 8 X 2 1 4 BOLTS W NP 5 Two 19mm PIVOT BUSHINGS 22 16 21 22 3 8 X 2 1 4 5 W NP ...

Page 17: ...Page 17 1 2 3 4 5 6 STEP 12 SECURELY assemble the MID SWIVEL PUL LEYS 23 to the PIVOT ARMS 21 using Six 3 8 X 1 2 BOLTS 44 Six 3 8 CURVED WASHERS 11 23 11 21 3 8 X 1 2 44 W NP ...

Page 18: ... the BACK PAD 24 to the back pad support bracket on FRONT UPRIGHT 7 using Two 3 8 X 1 1 4 BOLTS 13 Two 3 8 FLAT WASHERS 3 NOTE Pull back on the BACK PAD SUP PORT BRACKET POP PIN to rotate the BACK PAD SUPPORT BRACKET 3 7 24 13 3 8 X 1 1 4 POP PIN ...

Page 19: ...GHT 7 using Two 3 8 X 1 3 4 BOLTS W NP 70 Two ORANGE PIVOT FLAT WASHERS 28 Two FLANGE SPACERS 27 SECURELY assemble the FLOATING TIBIA 32 to the LE LC ARM 25 using Two 3 8 X 3 4 BOLTS W NP 4 Two 3 8 FLAT WASHERS 3 ORANGE PIVOT WASHERS 3 8 X 1 3 4 70 W NP 28 25 26 1 2 3 4 5 6 27 32 3 3 8 X 3 4 4 W NP ...

Page 20: ...e the HEAD PLATE 61 down over the GUIDE RODS 29 onto the top of the WEIGHT PLATES 60 NOTE Make sure selector stop on head plate faces as shown Slide two 19mm SHAFT COLLARS 33 down over the GUIDE RODS 29 onto the top of the HEAD PLATE 61 Slide the STACK SHROUD SUPPORT 30 over the ends of the GUIDE RODS 29 Insert the TORQUE FORKTM 62 into the WEIGHT PLATE 60 as shown NOTE Flange part of spacer on WE...

Page 21: ... 4 W NP BOLTS 4 Two 3 8 FLAT WASHERS 3 Slide the two 19mm SHAFT COLLARS 33 up against the STACK SHROUD SUPPORT 30 and tighten the set screws on the 19mm SHAFT COLLARS 33 SECURELY Assemble the WEIGHT STACK LABELS 63 to the WEIGHT STACK Start with label 1 on the HEAD PLATE 61 63 4 3 8 X 3 4 W NP 61 33 30 17 3 29 ...

Page 22: ...Page 22 1 2 3 4 5 6 STEP 17 Thread the JAM NUT end of the WEIGHT STACK CABLE 64 3 4 of the way into the WEIGHT STACK HEAD PLATE 61 as shown Make sure the cable runs in the groove of the pulleys 64 61 ...

Page 23: ...e DUAL FLOATING PULLEY 34 as shown Assemble one 3 1 2 PULLEY 59 to the TOP BOOM 17 using One 3 8 X 1 3 4 BUTTON HEAD BOLT 720 One 3 8 LOCKNUT 15 Two 3 8 FLAT WASHERS 3 Route the ball end of WEIGHT STACK CABLE 64 around the 3 1 2 and 4 1 2 PULLEYS in the TOP BOOM 17 as shown NOTE Make sure the cable runs in the groove of the pulleys and to the inside of the cable retaining brackets 34 17 4 1 2 PULL...

Page 24: ...LLEY in the PRESS ARM PIVOT 68 followed by the middle 4 1 2 PULLEY on the FRONT UPRIGHT 7 and around the lower 3 1 2 PULLEY in the PRESS ARM PIVOT 68 before looping the CABLE over the lower 4 1 2 PULLEY on the FRONT UPRIGHT 7 as shown NOTE Make sure the cable runs in the groove of the pulleys and to the inside of the cable retaining brackets 7 68 64 64 ...

Page 25: ... looping the CABLE around the 3 1 2 SINGLE FLOATING PULLEY 36 as shown Route the ball end of WEIGHT STACK CABLE 64 thru the hole in the plate on the BASE 2 and assemble one CABLE END SLEEVE 58 to the WEIGHT STACK CABLE 64 as shown NOTE Make sure the cable runs in the groove of the pulleys and to the inside of the cable retaining brackets 58 36 2 64 64 ...

Page 26: ...58 as shown Re install the bolt and 3 1 2 PULLEY to the 3 1 2 SINGLE FLOATING PULLEY 36 Route the other ball end of LEG CURL EXT CABLE 65 thru the slot on the BASE 2 around the PULLEYS on the LEG CURL EXT ARM 25 and thru the hole on the LEG CURL EXT KNEE HOLD DOWN 26 as shown Assemble the CABLE END SLEEVE 58 to the ball end of the LEG CURL EXT CABLE 65 as shown in the detail NOTE CABLE must pass b...

Page 27: ... of the FLOATING PULLEY CABLE 66 around the lower PULLEY in the 4 1 2 DUAL FLOATING PULLEY 34 as shown NOTE The lower pulley in the 4 1 2 FLOATING PULLEY 35 must be removed to complete this step Thread the other JAM NUT of the FLOATING PULLEY CABLE 66 1 2 of the way into the other 4 1 2 FLOATING PULLEY 35 as shown NOTE Make sure the cable runs in the groove of the pulleys 66 35 34 ...

Page 28: ...CORE Slide HOUSING off of the CABLE NOTE the FAST ATTACHTM CABLE COUPLER will be re assembled in a later step Route the ball end of the HIGH MID PULLEY CABLE 67 around the V GROOVE PULLEY in the MID SWIVEL PULLEY 23 thru the PIVOT ARM 21 and around the 4 1 2 PUL LEY in the MID PULLEY ARM PIVOT 16 as shown Route the ball end of the HIGH MID PULLEY CABLE 67 around the 4 1 2 PULLEY on the BASE 2 as s...

Page 29: ... as shown Loop the ball end of the HIGH MID PULLEY 67 around the pulley in the 4 1 2 FLOATING PULLEY 35 Route the ball end of HIGH MID PULLEY CABLE 67 around the 4 1 2 PULLEY in the BASE 2 as shown NOTE Make sure the cable runs in the groove of the pulleys and to the inside of the cable retaining brackets 67 2 35 ...

Page 30: ...ide housing onto CABLE Hold COUPLER CORE SPRING and SLIDE so that ROLLER PINS are parallel to the floor This will prevent ROLLER PINS from falling out during assembly Pull back on SPRING and hook ball end of CABLE into COUPLER CORE Slide HOUSING over SLIDE then replace and SECURELY tighten BOLTS NOTE Make sure the cable runs in the groove of the pulleys under the retaining brackets and pin BOLT RO...

Page 31: ...UPLER CORE Slide HOUSING off of the CABLE NOTE the FAST ATTACHTM CABLE COUPLER will be re assembled in a later step Route the ball end of the HIGH MID PULLEY CABLE 67 around the V GROOVE PULLEY in the MID SWIVEL PULLEY 23 thru the PIVOT ARM 21 and around the 4 1 2 PUL LEY in the MID PULLEY ARM PIVOT 16 as shown Route the ball end of the HIGH MID PULLEY CABLE 67 around the 4 1 2 PULLEY on the BASE ...

Page 32: ... as shown Loop the ball end of the HIGH MID PULLEY 67 around the pulley in the 4 1 2 FLOATING PULLEY 35 Route the ball end of HIGH MID PULLEY CABLE 67 around the 4 1 2 PULLEY in the BASE 2 as shown NOTE Make sure the cable runs in the groove of the pulleys and to the inside of the cable retaining brackets 67 2 35 ...

Page 33: ...ide housing onto CABLE Hold COUPLER CORE SPRING and SLIDE so that ROLLER PINS are parallel to the floor This will prevent ROLLER PINS from falling out during assembly Pull back on SPRING and hook ball end of CABLE into COUPLER CORE Slide HOUSING over SLIDE then replace and SECURELY tighten BOLTS NOTE Make sure the cable runs in the groove of the pulleys under the retaining brackets and pin BOLT RO...

Page 34: ...lp re move most of the initial stretch in the CABLES Adjust the tension in the cables by tightening or loosening the threaded ends of the cables at the cable adjustment points as shown NOTE The jam nuts will need to be loos ened in order to do this and will need to be retightened when complete STOP Prior to next steps Shroud Assembly ensure all exercises are smooth If rough or loud recheck cable r...

Page 35: ...EP 30 Assemble the BOTTOM RIGHT SHROUD 37 and the BOTTOM LEFT SHROUD 38 to the BASE 2 and REAR UPRIGHT 7 using Six 1 4 X 1 2 BUTTON HEAD BOLTS 43 Six 1 4 FLAT WASHERS 41 43 1 4 X 1 2 1 4 X 1 2 52 50 1 37 50 38 43 1 4 X 1 2 6 ...

Page 36: ...5 6 STEP 31 Assemble the two 3 4 SPACERS 39 to the outside of the TOP RIGHT LEFT SHROUDS 47 46 see inset using Two 1 4 X 1 4 BUTTON HD BOLTS 45 Two 1 4 FLAT WASHERS 41 45 1 4 X 1 4 47 48 39 47 46 45 1 4 X 1 4 41 39 47 ...

Page 37: ...D BOLTS 43 Two 1 4 FLAT WASHERS 41 C LOOSELY assemble the TOP RIGHT LEFT SHROUDS 47 46 to the BOTTOM RIGHT LEFT SHROUDS 37 38 using Two 1 4 X 3 4 BUTTON HEAD BOLTS 42 Four 1 4 FLAT WASHERS 41 Two 1 4 LOCK NUTS 40 D LOOSELY assemble the TOP RIGHT LEFT SHROUDS 47 46 to the BOTTOM RIGHT LEFT SHROUDS 37 38 see inset using Two 1 4 X 1 4 BUTTON HEAD BOLTS 45 Two 1 4 FLAT WASHERS 41 SECURELY tighten all ...

Page 38: ...o remove the attachment push up on the SLIDE until the ADAPTER is released To attach the ANKLE STRAP 54 assemble one UNIVERSAL ADAPTER 55 to the ANKLE STRAP 54 using one SNAP HOOK 56 Thank you for purchasing the TORQUE FITNESS TQ3 HYBRIDTM TM TM TM TM STRENGTH TECHNOLOGY GYM SYSTEM For customer service call your local authorized Torque Fitness Dealer or 1 877 TORQUE5 1 877 867 7835 or outside the ...

Page 39: ...ables check tension end fittings and coat ing Replace if damaged or worn Check locking nuts at cable ends Note New cables always stretch during use Refer to step 30 for adjusting tension Pull pins Check that pins fully engage when released Tighten pull pin nuts as needed Frame Wipe down and dry Polish and wax Upholstery Wipe down and dry after use Clean and condition periodically Grips Inspect and...

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Page 41: ...o the HEAD PLATE 61 See Step 17 2 Where the FLOATING PULLEY CABLES 66 thread into the 4 1 2 FLOATING PULLEY 35 See Step 22 _______ Ensure all adjustments are smooth and easy and that pull pin easily engages and disengages in all of the adjustment holes _______ Ensure cables are routed according to instructions and are not rubbing on cable retaining clips or retaining bolts If when using it feels l...

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Page 43: ...TO YOU WITH RESPECT TO YOUR PURCHASED PRODUCT IS THE LIMITED WARRANTY SET FORTH ABOVE UNLESS OTHERWISE SPECIFICALLY PROVIDED ABOVE WE MAKE NO REPRESENTATIONS OR WARRANTIES REGARDING THE PRODUCT AND WE HEREBY SPECIFICALLY EXCLUDE AND DISCLAIM ANY AND ALL WARRANTIES WITH RESPECT TO THE PRODUCT INCLUDING WITHOUT LIMITATION ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PU...

Page 44: ... You conforms to such sample or model 12 NON ASSIGNABILITY In no event is any affirmation representation or warranty relating to the Product applicable to anyone other than You and no other person is entitled to rely thereon Your rights with respect to the LIMITED WARRANTY may not be assigned or transferred to any third party and any attempted such assignment or transfer shall be null and void 13 ...

Page 45: ...PLACE STAMP HERE Torque Fitness 13750 Crosstown Drive NW Suite 204 Andover MN 55304 USA FOLD HERE ...

Page 46: ... _ _ City _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ State _ _ Zip code _ _ _ _ _ _ _ _ _ Area Code _ _ _ Telephone _ _ _ _ _ _ _ Your Email Address _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ To allow us to serve you better please take a few moments to complete and return your warranty registration YOU MAY ALSO REGISTER ONLINE AT www torquefitness com For further information contact an...