Toshiba 1400RE Series, Operation Manual

Page 1: ...TOSHIBA UNINTERRUPTIBLE POWER SYSTEM SINGLE PHASE 6 8 1 0 1 2 1 5 2 0 2 4 kVA SINGLE PHASE 6 8 1 0 1 5 kVA PLUS March 2003 Part 44470 004 including MANUFACTURED IN THE U S A OPERATION MANUAL and ...

Page 2: ...TOSHIBA ...

Page 3: ...tract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void UL listing and or CSA certification Un...

Page 4: ... UPS equipment 2 1 2 3 Disposal 2 1 3 0 Precautions 3 1 3 1 Installation Precautions General 3 1 3 2 Installation Precautions Rack mounted 3 1 3 3 Prestart Precautions 3 2 3 4 Operating Precautions 3 2 4 0 Specifications 4 1 4 1 Standard Series Specifications 4 1 4 2 Plus Series Specifications w output isolation transformer 4 4 4 3 Standard Series Specifications Rack mounted 4 6 5 0 Operating the ...

Page 5: ...d IBM AS 400 6 1 6 2 RS 232C Communication Interface 6 2 6 2 1 UPS Shutdown via RS 232C 6 2 7 0 Troubleshooting Procedures 7 1 7 1 Non Fatal Fault Mode 7 1 7 2 Fatal Fault Mode 7 2 8 0 Preventive Maintenance Parts Replacement 8 1 8 1 Preventive Maintenance 8 1 8 2 Parts Replacement 8 1 8 3 Input Output Fuse Rating Chart 8 1 9 0 External Dimensions Shipping Weights Panel Layout 9 1 9 1 External Dim...

Page 6: ...e reference The manual is divided into major sections of interest Section 1 contains the product description with the theory of operation and applications All of the initial inspection storage installation operating and prestart precautions can be found in Sections 2 and 3 Section 4 contains the equipment standard specifications Section 5 outlines the operating modes protective features battery re...

Page 7: ...d may result in injury Equipment damage may also occur 4 Attention warnings The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage Other warning symbols may appear along with the Danger...

Page 8: ...ic LCV 12V7 2PI 3 Yuasa NP7 12FR 3 800 VA Panasonic LCV 12V7 2PI 4 Yuasa NP7 12FR 4 1000 VA Panasonic LCV 12V7 2PI 4 Yuasa NP7 12FR 4 1200 VA Panasonic LC 12V7 2PI 5 Yuasa NP7 12FR 5 1500 VA and Panasonic LCV 12V7 2PI 6 UC1A1A020C6RKB Yuasa NP7 12FR 6 2000 and 2400 VA Panasonic LCV 12V7 2PI 8 except UC1A1A020C6RKB Yuasa NP7 12FR 8 Misuse of this equipment could result in human injury and equipment...

Page 9: ... if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections 8 Disconnect charging source and load prior to connecting or disconn...

Page 10: ...asa NP7 12FR 6 2000 and 2400 VA Panasonic LCV 12V7 2PI 8 except UC1A1A020C6RKB Yuasa NP7 12FR 8 INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ Cette notice contient des instructionsimportantesconcernant la sécurité Une battery peut présenter un risque de choc électrique de brûlure par transfert d énergie Pour le remplacement utiliser le même nombre de batteries du modéle suivant CONSERVER CES INS...

Page 11: ...rruption 1 2 Application and Use Toshiba s 1400SE and 1400SE Plus Series of on line uninterruptible power supply UPS systems provide continuous computer grade ac power in a compact high performance and energy efficient unit The UPS unit assures safe and reliable operation of critical office equipment This can range from word processors and personal computers to mini computers and local area networ...

Page 12: ...efore storing 1 Charge the units batteries 2 Place the STOP RUN switch in the STOP position Storing 1 Store within a temperature range of 20 to 40 C 4 to 104 F 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 21 C 70 F Higher ambient temperatures cause UPS batteries to need recharging more frequently After ...

Page 13: ...gh RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by If such interference is experienced the UPS should be installed farther away from the effected equipment and or powered from a different source than that of the affected equipment 3 2 Installation Precautions Rack mounted 1 Install the UPS in ...

Page 14: ...3 The UPS should not be used with a load whose rated input is greater than the rated UPS output 4 Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools oversizing for lock rotor current required 5 Do not insert metal objects or combustible materials in the unit s ventilation slots 6 Do not place hang or pa...

Page 15: ...2 to 104 F 0 to 40 C optimal at 77 F 25 C Storage temperature 4 to 104 F 20 to 40 C Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level External dimensions 7 06W x 20 44D x 14 63H in 179W x 519D x 371H mm Net weight 60 lb 27 2 kg 66 lb 29 9 kg 70 lb 31 8 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m from front panel Efficiency ac dc ac 85 85 ...

Page 16: ...rage temperature 4 to 104 F 20 to 40 C Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level External dimensions 1 2 KVA 7 06W x 20 44D x 14 63H in 179W x 519D x 371H mm External dimensions 1 5 2 KVA 7 06W x 23 16D x 14 63H in 179W x 588D x 371H mm Net weight 76 lb 34 5 kg 96 lb 43 6 kg 106 lb 48 2 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m ...

Page 17: ...0 C Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level External dimensions 7 06W x 23 16D x 14 63H in 179W x 588D x 371H mm Net weight 106 lb 48 2 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m from front panel Efficiency ac dc ac 87 Switches Bypass switch Automatic bypass is provided when the run switch is in the off position if a fault occu...

Page 18: ... optimal at 77 F 25 C Storage temperature 4 to 104 F 20 to 40 C Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level External dimensions 7 06W x 20 44D x 14 63H in 179W x 519D x 371H mm Net weight 80 lb 36 4 kg 85 lb 38 6 kg 92 lb 41 8 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m from front panel Efficiency ac dc ac 83 83 85 Switches Bypass s...

Page 19: ... Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level External dimensions 7 06W x 23 16D x 14 63H in 179W x 588D x 371H mm Net weight 117 lb 53 2 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m from front panel Efficiency ac dc ac 85 Switches Bypass switch Automatic bypass is provided when the run switch is in the off position if a fault occurs ...

Page 20: ...7 F 25 C Storage temperature 4 to 104 F 20 to 40 C Operating humidity 30 to 90 no condensation Altitude Less than 3000 ft 1000 m above sea level Overall dimensions 19W x 20D x 5 25H in 482W x 508D x 133H mm Net weight 81 lb 36 8 kg 81 lb 36 8 kg Acoustical noise 45 dB at max output measured 3 3 ft 1 m from front panel Efficiency ac dc ac 87 87 Switches Bypass switch Automatic bypass is provided wh...

Page 21: ...ve illustrations show circuit power flow in the ac input mode The UPS unit s rectifier included in a boost chopper circuit converts ac input power to dc power This dc power runs the unit s transistor inverter and charges the batteries The boost chopper circuit maintains a constant voltage with current limiting for charging the batteries and assures proper sine waveform generation for the output cu...

Page 22: ...p mode When commercial ac power failures occur the UPS s batteries instantly begin supplying dc voltage to the UPS s main inverter circuit This circuit changes inverts the dc power into ac power The ac power is available at the unit s output receptacles This back up process will continue until the UPS s battery voltage drops below a specific minimum level When this occurs the batteries will stop s...

Page 23: ... Power flow through the bypass is shown in the above illustrations This change over occurs automatically in approximately 4 milliseconds The switching period is not long enough to cause interruptions to occur in most UPS equipment loads The energy flow must be transferred manually from the UPS s bypass circuit back to the inverter circuit after first correcting the fault Toggle the STOP RUN switch...

Page 24: ...and power is not available at one of the receptacle sets check the associated output fuse Rectifier charger chopper Inverter Input Input Abnormal Overcurrent Low Battery Level OUTPUT XFMR Plus Series Output Output Batteries _ Bypass FUSE FUSE MCCB The schematic shown below depicts the electrical locations of the protection devices on the 1500 2000 and 2400 VA UPS models 5 0 Operating the UPS 5 2 S...

Page 25: ...tions see Section 5 3 3 Visual and Audible Indicator Function Chart Alarms for the battery backup mode or low battery voltage will stop automatically when AC input voltage is restored Alarms for a fault condition will continue to sound until the UPS has been reset see Section 5 10 System Reset 5 3 3 Visual and Audible Indicator Function Chart 5 5 Overcurrent OC Problem in chopper or 1 Fault LED 1 ...

Page 26: ...during battery backup Output All green lamps light and one or two red lamps flash once per second Remove overload as quickly as possible to prevent fault fault timeouts vary depending on overload condition When output current is between 30 and 100 the green lamps light in 15 increments from left to right to indicate relative output value This sample display shows a value level of approximately 45 ...

Page 27: ...es Period 1 Period 2 Period 3 Time Current Voltage Vmax Vmin current Battery charge voltage Fully charged Discharge shut off point Charging 0 4 amp A 0 0 The recharge process usually consists of three periods During the first period the current is maintained at approximately 0 4 amperes In the second period the constant voltage control starts and the current gradually decreases as the batteries co...

Page 28: ...ry circuit When the UPS is started it will begin operation in the bypass mode An automatic voltage level test of the batteries is made while operating in the bypass mode for 5 seconds A failure of this first test will activate visual and audible alarms see section 5 3 3 battery problem If this test is passed then the UPS will auto transfer from bypass mode to inverter operating mode A 10 second au...

Page 29: ...0 The following schematic shows the contact state and pin assignment for each signal output along with the associated DB9 connector pinout 1 2 3 4 5 6 7 8 9 DB9 Male Connector Outline facingconnector 6 9 8 4 Bypass on UPS on NO NO NO NO NC 7 1 2 3 Fault detect signal NO Input power loss batteryoperation LAN manager voltageinputs Notes 1 Pin switches are shown in their inactive states ex if battery...

Page 30: ...voltage during NORMAL mode Output undervoltage during NORMAL mode The connector pin assignment and female connector outline are illustrated below 6 2 Operating conditions UPS operating status described as yes or no Fault details described as occurred or not occurred Pin I O Symbol Description 1 This pin is not used RS 232C Connector Pin Assignment 3 5 1 4 2 9 6 8 7 DB9 Female Connector Outline fac...

Page 31: ...TPUT Red and Green LED s flash alternately Remove load equipmentonepiece at a time Resonance with load equipment 1 2 3 4 5 6 7 8 OUTPUT BATTERY Red and Green LED s flash alternately 1 2 3 4 5 6 7 8 OUTPUT BATTERY Chopperfault Red and Green LED s flash alternately 1 2 3 4 5 6 7 8 OUTPUT BATTERY Check for airflow restriction If none is found contact your Toshiba service representative Red and Green ...

Page 32: ...rent OUTPUT BATTERY Inverter fault Fatal Fault Mode Display Chart Red and Green LED s flash alternately Contact your Toshiba service representative 6 1 5 8 2 3 4 7 OUTPUT BATTERY DC overvoltage Chopperfault Red and Green LED s flash alternately 1 2 3 4 5 6 7 8 OUTPUT BATTERY Input overcurrent Red and Green LED s flash alternately 6 1 5 8 2 3 4 7 OUTPUT BATTERY Red and Green LED s flash alternately...

Page 33: ... replacement of certain UPS parts 1 Batteries VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the UPS The aforementioned items affect the life of batteries so replacement should be ...

Page 34: ...tleFuse 314015 2000 VA 15 0A LittleFuse 314015 2400 VA 15 0A LittleFuse 314015 600 VA Plus 6 25A Bussman MDL 6 25 800 VA Plus 8 0A Bussman MDL 8 1000 VA Plus 10 0A Bussman MDA 10 1500 VA Plus 15 0A LittleFuse 314015 Fuse rating 8 0 Preventive and Scheduled Maintenance Parts Replacement 8 3 Input Output Fuse Rating Chart The following chart shows the recommended fuses for all UPS sizes ...

Page 35: ... Panel Layout 9 1 External Dimensions for 600 through 1200 VA Models 9 1 Front View Rear View Side View Input power cable Output receptacles Air vents Air vents Fuse 20 38 7 06 14 63 Dimensions are in inches RS 232C female AS 400 male STOP RUN switch ...

Page 36: ...Layout 9 2 External Dimensions for 1500 through 2400 VA Models 9 2 Front View Rear View Side View Input power cable Output receptacles Air vents Air vents STOP RUN switch 24 38 7 06 14 63 Dimensions are in inches Fuse Fuse Breaker RS 232C female AS 400 male ...

Page 37: ...nted 9 3 10 32 Tap 6 per side 1 72 20 00 8 00 8 00 1 13 0 91 1 89 Air vents Output receptacles Input power cable Main circuit breaker DC bus fuse 0 19 16 37 0 31 1 50 RS 232C female 18 06 2 25 4 83 AS 400 male Receptacle fuses 19 00 5 25 STOP RUN switch Side View Rear View Front View DC connector Dimensions are in inches ...

Page 38: ...ce Below is a detailed view of the connector assembly The connector is a normally open contact and must be closed to activate When open the UPS is in bypass mode When closed the UPS is on line Recommended external cable length should not exceed 10 meters max CAUTION To prevent malfunctions due to noise use a shielded type cable The Remote Run Stop function is only available when the front panel ru...

Page 39: ...FAULT AC LINE INVERTER ON LINE UPS STOP RUN BATTERY OUTPUT UPS Shipping Weight Model Pounds Kilograms 600 VA 60 27 2 800 VA 66 29 9 1000 VA 70 31 8 1200 VA 76 34 5 1500 VA 96 43 6 2000 VA 106 48 2 2400 VA 106 48 2 600 VA Plus 80 36 4 800 VA Plus 85 38 6 1000 VA Plus 92 41 8 1500 VA Plus 117 53 2 1500VA Rack 81 36 7 2000VA Rack 81 36 7 ...

Page 40: ...TOSHIBA ...

Page 41: ...TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 800 231 1412 Fax 713 466 8773 Telex 762078 Printed in U S A ...