Toshiba 1800 SERIES, User Manual

Page 1: ...UNINTERRUPTIBLE POWER SYSTEMS User Manual 1800 Series Uninterruptible Power Systems UPS 6 1800 Series Copyright 2007 Toshiba International Corporation All rights reserved ...

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Page 3: ...INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this ins...

Page 4: ...BLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation Bill of Lading for shipping date Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corp...

Page 5: ...gh Friday Email toshibaups tic toshiba com Tel 713 466 0277 Fax 713 896 5212 USA Toll Free 877 867 8773 Canada 877 867 8773 Mexico 01 800 527 1204 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn UPS Product Manager For further information on Toshiba s products and services please visit our website at www toshiba...

Page 6: ...ng 13 Installation Precautions 13 Operating Precautions 14 Layout 15 External Dimensions 16 Wiring the Unit 16 UPS Power Connections 16 Operating the UPS 19 Display Panel Layout 19 Starting the UPS System 20 Stopping the UPS 20 Battery Backup Time 24 Battery Recharge Time 24 Battery Check Function 25 The Function Control Button 25 Communication Interface 26 Remote Contacts IBM AS 400 26 RS 232C 27...

Page 7: ...acement 37 Preventive Maintenance 37 Parts Replacement 37 Appendix A Specifications 38 Appendix B System Overload 40 Appendix C Parallel Operation 41 Appendix D Bypass Undervoltage Overvoltage 42 Appendix E 1800 Model Wire Size specifications 43 Limited Warranty Policy 44 ...

Page 8: ...y and or equipment damage Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death Electrical Warnings The electrical warning symbol is a lightning bolt mark enclosed in a triangle The electrical wa...

Page 9: ...uld result in human injury and equipment damage In no event will Toshiba International Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could be toxic This unit contains sealed lead acid batteries Lack of preventativ...

Page 10: ... instructions importantes concernant la sécurit Une batterie peut présenter un risque de choc électrique de brûlure par transfert d énergie Pour le remplacement utiliser le même nombre de batteries du modèle suivant L élimination des batteries est réglementée Consulter les codes locaux à cet effet Attention Attention Attention ...

Page 11: ...interruption When commercial AC input power becomes available again operation returns to normal The unit s batteries begin to recharge so they will be ready for the next power interruption Application and Use Toshiba s 1800 Series of on line Uninterruptible Power Systems UPS provides continuous computer grade AC power in a compact high performance energy efficient unit The UPS assures safe and rel...

Page 12: ...teries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power sags signal interference and spikes This protection keeps power line problems from reaching your load where it can cause equipment to operate erratically or damage software or hardware ...

Page 13: ...keep all original packing materials for return to shipping agent Warranty will not apply to units damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications Installation Precautions Caution Remove box and foam pack Unbolt mounting rails from both pallet and unit Place mounting rails at front of pallet as shown ...

Page 14: ...that the unit earth ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign object may get inside the UPS 9 This UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are oper...

Page 15: ...iate sizing is done by a Toshiba applications engineer or other qualified personnel 6 Do not insert metal objects or combustible materials in the unit s ventilation slots 7 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS Layout Display Option Card Slot SNMP Web Remote Card Cooling Fans Remote Contact male RS 232C female Breaker Run Stop Switch 0 Stop 1 Run ...

Page 16: ... Power Connections System Protection Features The schematic shown below depicts the electrical locations of the protection devices of the UG1G2L024C6TB typeform UPS External Dimensions 23 3 in 9 9 in 28 3 in Max Breaker Input Abnormal Current Limit Overload Low Battery Level Overheating Overcurrent Overvoltage Undervoltage Input Reactor Charger Chopper Output Output Inverter Bypass ISOLATION OUTPU...

Page 17: ...ck for the 120 V input models of the 1800 Series UPS Terminal Block Details This is a detailed view of the UPS terminal block for 120V Input referenced in the connection diagrams above H3 N H3 H1 H2 N G 120 VAC Breaker H1 H2 G 5 H3 N 1 2 G 7 8 6 4 3 120V GND GND 120V Output Voltage Terminal UPS Output Voltage Main UPS Unit 120 V Source Power Distribution Panel L1 1 L2 2 G 3 ...

Page 18: ...a jumper wire DO NOT jumper to terminal 13 Note 2 240V Input If AC input power is 240 V rated terminals 12 and 13 must be shorted by a jumper wire DO NOT jumper to terminal 11 H2A N H1A H3 LOW HIGH H1 H2 2 1 3 4 6 7 5 8 14 13 12 11 15 G G 208 240 VAC Input cables from distribution panel COM 208V 240V AC Output cables to loads 120V 240V 208V 120V Ground Ground Jumper selection see Note 1 2 Breaker ...

Page 19: ...ying power to the load AC INPUT green lamp Lights green when normal AC input power is being supplied to the UPS unit WARNING FAULT red lamp Lights red when the UPS is experiencing an abnormal condition BATTERY red lamp Lights red to indicate that an abnormal condition exists that is affecting the batteries Function Control Button ...

Page 20: ...is state but the attached loads do not lose power during the transition To place the UPS into bypass mode switch the RUN STOP switch to the STOP position This mode is most often used manually during maintenance operation or automatically upon the occurrence of an internal UPS fault For more information concerning bypass mode see Appendix D Bypass Undervoltage Overvoltage Option 2 The other option ...

Page 21: ...1800 Series User Manual 21 Initial Mode Resultant Mode after Switch to Bypass Trip Manual Breaker Run Bypass Backup Backup Shutdown Backup Bypass Shutdown ...

Page 22: ...ttery backup is not available Alarm State Alarm is off Alarm will sound for 1 second at 10 second intervals Alarm is off LED State On Line On AC Input On 20 to 100 On see Note 1 page 23 On Line On Battery On Backup On 20 to 100 On see Note 2 page 23 AC Input On 20 to 100 On see Note 1 page 23 Display State Operation Mode Normal Battery Backup Bypass ...

Page 23: ...be lit If another small load is added increasing the load to 45 the 60 LED will begin to blink If a little bit more load is added so that the total load becomes 50 the 60 LED will blink faster This will continue until enough load is added to equal 60 of the maximum output power at which time the 60 LED will stop blinking and light continuously Note 2 The level meter described in Note 1 above also ...

Page 24: ... of rated load UPS Model 100 75 50 25 1500 VA 13 min 22 min 35 min 65 min 2000 VA 10 min 17 min 25 min 53 min 2400 VA 7 min 12 min 20 min 44 min Times given are approximate and will vary depending on the age of the batteries the battery temperature the number of previous discharges and the type of load Products are under development specification may change Battery Recharge Time The following tabl...

Page 25: ...the unit cannot provide backup power if input power is lost The Function Control Button The function control button is located on the display panel see Display Panel Layout page 19 This button is used to perform different UPS operations including initiating a self test and silencing the alarm A brief description of each function follows 1 Self Test In order to perform a self test the UPS must be o...

Page 26: ...when fault detected 2 UPS stop com mon Backup stop when the level changes from Low 3 to 15 V to High 3 to 15 V 3 UPS stop signal input 4 Normal input power supply Closed with normal supply power 5 Signal common Common signal return 6 Bypass operation Closed during bypass operation 7 Battery voltage low Closed at voltage drop 8 UPS operation Closed during inverter operation 9 Power failure signal C...

Page 27: ... computer The chart below shows the signals and the connector pinout Pin I O Symbol Description In the UPS 1 This pin not used 2 Input RXD Receive Data 3 Output TXD Transmit Data 4 Output DTR Data Terminal Ready 5 GND Signal ground 6 Input DSR Data Set Ready 7 Output RTS Request to Send 8 Input CTS Clear to Send 9 This pin not used These pins are tied together internally in the UPS Signals DTR DSR...

Page 28: ...in the unit The UPS Warning Fault lamp will light red when a warning or fault occurs Troubleshooting involves monitoring the LED s on the front panel and then interpreting the readout by using the warning and fault mode display charts that follow Only the state of the LED s listed in the chart should be considered Other LED s might be active nevertheless only those listed under the column LED stat...

Page 29: ...re of the UPS operating environment is too high Causes of this condition include allowing the room temperature to exceed 104 F 40 C a blocked vent or direct sunlight on the unit The unit will transfer to bypass mode until the temperature is reduced If temperature is not reduced after an allowable time the unit will shut down Alarm State Alarm will sound for 1 second at 5 second intervals Alarm wil...

Page 30: ...er returns to within specified limits This warning will occur if the input volt age exceeds the maximum allowable voltage If the unit was online when the warning occurred it will transfer to battery backup If the unit was in bypass the output will be turned off The unit will return to normal operation if input power returns to within speci fied limits Alarm State Alarm will sound for 1 second at 1...

Page 31: ...limit If the load is not reduced the output will be shut down Details see Appendix B Flashing LED LED lit continuously Note 1 If any of these warnings occur while the UPS is in online mode it will immediately transfer to backup mode In this case the percentage LED s will be used to show the battery power status To identify the cause of the warning listen to the number of consecutive beeps One beep...

Page 32: ...s must charge before backup power will be available For charging times see page 24 This fault indicates an internal problem with the UPS Con tact your Toshiba UPS service representative at 1 877 867 8773 outside the U S call 713 466 0277 Alarm State Alarm will sound for 1 2 second at 1 2 sec ond inter vals Continuous alarm Alarm will sound for 1 2 second at 1 2 sec ond inter vals LED State Warning...

Page 33: ...ct your Toshiba UPS service representative at 1 877 867 8773 outside the U S call 713 466 0277 Alarm State Alarm will sound for 1 2 second at 1 2 sec ond intervals LED State Warning Fault On 40 On Warning Fault On 60 On Warning Fault On 80 On Display State Fault DC Bus Over Voltage DC Bus Voltage Imbalance Output Under Voltage ...

Page 34: ...l mode the unit will transfer to bypass The unit will shut down after a certain amount of time in bypass This fault indicates an internal problem with the UPS Contact your Toshiba UPS service representa tive at 1 877 867 8773 outside the U S call 713 466 0277 Flashing LED LED lit continuously Alarm State Alarm will sound for 1 2 second at 1 2 second intervals LED State Warning Fault On 100 On Warn...

Page 35: ... ensure that the batteries are fully charged 2 Stop the unit see Stopping the UPS on page 21 3 Place the unit s Input Breaker switch in the off position see Layout page 15 Storing 1 Store within a temperature range of 4 to 104 F 20 to 40 C If the UPS is stored at a temperature outside of the allowable operating range allow time for the unit to reach equilibrium with the ambient temperature before ...

Page 36: ...mperature of 68 to 86 F 20 to 30 C recharge the batteries every 6 months 3 If stored in an ambient temperature of 86 to 104 F 30 to 40 C recharge the batteries every 3 months Disposal Please contact your local environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Pl...

Page 37: ...lly around ventilation openings Schedule authorized Toshiba service centers to perform internal parts inspections annually or call a Toshiba UPS service representative at 1 877 867 8773 outside the U S call 713 466 0277 Note Disconnect AC source before servicing Caution Proper maintenance of the battery system of this unit is essential to the safety and reliability of the UPS system Parts Replacem...

Page 38: ...e 120VAC 10 to 40 2 72VAC to 132 VAC Single phase 208 240VAC 10 to 40 1 125 VAC to 229VAC Input transformer Isolation Transformer Auto Transformer Input frequency 50 60 Hz 3 Hz 3 Input capacity 5 1750VA 2250VA 2650VA 2600VA Input power factor Approximately unity 0 95 to 1 0 Bypass Input voltage Single phase 120VAC 10 to 10 4 Single phase 208 240 VAC 10 4 Output voltage Single phase 120VAC Single p...

Page 39: ...ull load 7 minutes at full load Type 12V flame retardant valve regulated lead acid Configuration 2 strings in parallel 4 batteries per string Physical External Dimensions HxWxD 23 3 x 9 9 x 28 3 in Net Weight unpacked unpalleted 181 lbs 82 kg Evvironmental Operating temperature 32 to 104 F 0 to 40 C optimal at 77 F 25 C Storage temperature 4 to 104 F 20 to 40 C Operating Humidity 30 to 90 non cond...

Page 40: ...seconds If the overload continues and does not drop to the nominal rated load the unit will eventually transfer to bypass mode Bypass Mode If the output load is reduced below the output power rating the unit will return to normal If the unit transfers to bypass due to output overload twice in 10 minutes the return to normal function is disabled and will never return to online mode until the alarm ...

Page 41: ... will be longer than that available when the unit is operating on battery power alone The point when the UPS will enter parallel mode will vary depending on the output load The following graph illustrates the UPS transition from battery to line power as the line voltage increases from 40 to 100 of normal Transition curves are shown for 75 and 100 output load As shown in the graph the lower the out...

Page 42: ... hysteresis associated with both the upper and lower limits This means that once output has been turned off the input voltage will have to be within 5 of the rated input voltage before the startup sequence will re initialize When the UPS is started if the RUN STOP switch is in the STOP bypass position the unit will start in the on line mode for 1 second before switching to bypass mode If the input...

Page 43: ...800 Model Wire Size specifications Model Number AC Input AC Output Ground and Selection Jumper Wire UG1A1A015C6TB 12 AWG UG1A1A020C6TB 10 AWG UG1A1A024C6TB 10 AWG UG1G2L024C6TB 14 AWG Note Tightening torque for all wires is 13 lb in 1 5 N m ...

Page 44: ...for by the user to from the Toshiba plant or a Toshiba designated Authorized Service Center Note 3 Toshiba Service dispatch is available during normal business hours 24 7 24 hour per day 7 days per week service coverage programs are available and can be purchased through TIC s Service Depart ment TIC also encourages users to review TIC s UPS Preventative and Scheduled Maintenance Parts Programs fo...

Page 45: ...location or application exposure to the elements acts of God theft sabotage installation contrary to TIC s recommendations or specifications Published Operation Manuals also if serial numbers have been altered defaced or removed 2 Repair or replacement of a defective UPS UPS part and or BATTERY does not extend the respective original warranty period All defective UPS UPS parts and or BATTERIES sha...

Page 46: ... be tested in accor dance with the performance test guidelines IEEE Std 450 If the BATTERY fails to deliver 70 of its rated capacity it shall be deemed defective and be replaced Either float or cyclic service will be used to determine the warranty credit as per published Battery Diagnostic Document The typical credit ap plied will be as in the following table Credit for Replacement Battery When Ap...

Page 47: ...1800 Series User Manual 47 NOTES ...

Page 48: ...1800 Series User Manual 48 Notes ...

Page 49: ...1800 Series User Manual 49 Notes ...

Page 50: ...1800 Series User Manual 50 Notes ...

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Page 52: ...INDUSTRIAL DIVISION 13131 West Little York road Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Copyright 9 2007 ...