Toshiba G2020 Series, Installation Manual

Page 1: ...MMS KIT INSTALLATION MANUAL 480 480 V 500 750 kVA Document 4GBH0111 Rev A March 2020 ...

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Page 3: ...anual The installation of this equipment must only be performed by qualified personnel The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are no...

Page 4: ...s of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL...

Page 5: ...use this Manual 1 1 1 Notice Icons 1 1 2 Qualified Personnel 2 2 OVERVIEW 3 3 MMS KIT parts list 4 4 MMS Parts Location 6 5 Installation procedure 9 5 1 Parallel Control Board TLCR E 9 5 2 Parallel Interface Board IFAU 09 11 6 Dip switch setting on parallel interface board IFAU 09 14 APPENDIX A Parallel operation system connection 15 ...

Page 6: ...ure 5 4 Location of parallel interface board IFAU 09 11 Figure 5 5 Parallel interface board IFAU 09 installation procedure 11 Figure 5 6 Parallel interface board IFAU 09 installation procedure continued 12 Figure 5 7 Parallel interface board IFAU 09 installation procedure continued 13 Figure 6 1 Dip switch location on parallel interface board IFAU 09 14 Figure A 1 Diagram of power wire connections...

Page 7: ...l shows potentially hazardous situation or condition which could result in personal injury or death if not avoided Caution A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage if not avoided Note A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service work Prohi...

Page 8: ...ction or operation of the equipment and aware of the hazards involved 3 Be trained and authorized to safely energize de energize clear ground lockout and tag circuits in accordance with established safety practices 4 Be trained and authorized to perform the service maintenance or repair of this equipment 5 Be trained in the proper care and use of protective equipment such as rubber gloves hard hat...

Page 9: ...ed in parallel operation configuration Every UPS requires an MMS KIT installed to allow it to complete the communication circuit with other UPSs All UPSs must be de energized when the MMS KITs are installed and the parallel interconnections are established between the UPSs Figure 2 1 Parallel connection between UPSs CAUTION MMS KIT MMS KIT MMS KIT UPS 1 UPS 2 UPS n ...

Page 10: ...50mm 8 Wire TLCR E _GNDD FG 1 Green 750mm 9 Wire IFAU 09 _GNDC FG 1 Green 330mm 10 Wire IFAU 09 _GNDD FG 1 Green 650mm 11 Wire TLCR E IFAU 09 EGND ZGND 2 twisted 1 Yellow Blue 1540mm 12 Spacer SQ 14 18 9 for IFAU 09 9 for TLCR E 13 Screw M3 x 8 18 9 for IFAU 09 9 for TLCR E 14 Screw M4 x 8 4 For connecting wire to FG 15 Screw M5 x 10 2 For mounting panel 16 Spring washer M3 18 9 for spacer of IFAU...

Page 11: ...ite Core Part 4 Flat Cable 50p Part 5 Multi conductive cable 34p Part 6 Multi conductive cable 20p Part 7 10 Wire GNDC FG GNDD FG Part 11 Wire EGND ZGND Part 12 Spacer Part 13 15 Screw M3 M4 M5 Part 19 Label NOTICE Part 20 Label MARK Part 21 Panel 2AAA6458P003 PCB revision suffix may be applied Figure 3 1 MMS KIT parts identification ...

Page 12: ...stallation Manual 4GBH0111A 4 MMS Parts Location Figure 4 1 MMS parts location Rear side of door Upper part of door UPHR X LCD 2 TLCR E 4 Cable 11 Wire 3 Ferrite core 5 Cable 6 Cable 7 Wire 8 Wire To UPS cabinet PC1 UP1 ...

Page 13: ...2020 MMS KIT Installation Manual 4GBH0111A 7 Figure 4 2 MMS parts location Inside of landing cabinet 1 IFAU 09 To UPS cabinet Through hole 9 Wire 10 Wire 11 Wire 5 Cable 6 Cable 21 Panel IF1 19 20 Labels ...

Page 14: ...1A Figure 4 3 Diagram of MMS kit installation Rear of door Inside of landing cabinet UPS cabinet 2 TLCR E 4 Cable 3 Ferrite core 1 IFAU 09 5 Cable 6 Cable 11 Wire 9 Wire 10 Wire 7 Wire 8 Wire Through hole Ground bus bar Ground bus bar Upper left ...

Page 15: ... installation of the parts confirm that the AC input breaker AC output breaker Bypass input breaker and DC breaker are turned off De energize the interior of the UPS 2 Then remove the metal cover plates from UPS CAUTION Upper left of UPS Example of 750kVA Ground bus bar Upper M4 holes to connect ground wire M3 x 9 holes for spacers to install parallel control board TLCR E Rear side of door CN91 Lo...

Page 16: ... Step 1 3 Connect TLCR E PC1 CN91 and UPHR X UP1 CN91 with flat cable 4 GNDC on the PC1 connects to the ground bus bar located at the upper left of UPS using the wire 7 GNDD on the IF1 connects to the ground bus bar located at the upper left of UPS using the wire 8 NOTE Other cables or wires connect to the board in Step 2 4 13 M3 Screw 2 TLCR E TLCR E PC1 UPHR X UP1 12 Spacer UPHR X UP1 Ground Bus...

Page 17: ...1 Step 2 2 Screw spacers 12 x 9pcs with spring washer 16 and flat washer 17 on the plate Install the parallel interface board IFAU 09 IF1 1 on the spacers with M3 screws 13 Inside of landing cabinet Example of 750kVA M3 x 9 holes for spacers to install parallel interface board IFAU 09 M5 x 2 holes to mount a panel Ground bus bar Side M4 hole to connect ground wire Through hole Ground bus bar Upper...

Page 18: ...on the IF1 connects to those on the PC1 using wire 11 2 twisted respectively CN92 on the IF1 connects to CN92 on the PC1 using the multi conductive cable 5 CN93 on the IF1 connects to CN93 on the PC1 using the multi conductive cable 6 Fasten 2 ferrite cores 3 to each cable 5 and 6 with binding band Ground Bus bar Side Ground Bus bar Upper IF1 ZGND EGND Through hole 11 Wire CN93 CN92 EGND ZGND CN92...

Page 19: ...labels by the panel 15 M5 Screw 15 M5 Screw Install communication cables between UPSs Please refer to APPENDIX in this document Mount the panel 21 with M5 screws 15 after completing installation of communication cables Step 2 5 19 Label NOTICE 20 Label MARK IF1 Stick labels at the top of the plate where the panel 21 doesn t hide them 19 Label NOTICE 20 Label MARK ...

Page 20: ...itch location on parallel interface board IFAU 09 Table 6 1 Dip switch setting No 1 UPS No 2 UPS No 3 UPS No 4 UPS No 5 UPS No 6 UPS No 7 UPS No 8 UPS 2 by MMS ON ON 3 by MMS ON OFF ON 4 by MMS ON OFF OFF ON 5 by MMS ON OFF OFF OFF ON 6 by MMS ON OFF OFF OFF OFF ON 7 by MMS ON OFF OFF OFF OFF OFF ON 8 by MMS ON OFF OFF OFF OFF OFF OFF ON Dip Switch Dip Switch ON OFF ON OFF ON Position OFF Position...

Page 21: ...L2 UPS Breaker Toshiba Tie Cabinet TTC 52Ln 1 UPS Breaker 52MB Maintenance Bypass Breaker 52CS Output Breaker Bypass input AC input Bypass input AC input Bypass input AC input AC output 1 n Maximum 8 AC output AC output CB2 Inverter CB1 UPS 1 Battery 52C Converter Charger 52S CB2 Inverter CB1 UPS 2 Battery 52C Converter Charger 52S CB2 Inverter CB1 UPS n Battery 52C Converter Charger 52S ...

Page 22: ...944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT ON 2 2 2 2 2 2 1 3 3 3 1 Toshiba Tie Cabinet TTC Figure A 2 Diagram of power wire and control wire connection for 2 4 units in MMS 1 Return from the last UPS module to the first UPS module continuous loop 2 DIP switch position UPS 1 and UPS n ON Otherwise OFF 3 n 2 4 maximum for this cabling configuration Power Cabling Signal Cabling Communication ...

Page 23: ...44 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No N UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN NOTE In order to avoid interference to the parallel control communication a Keep the communication cables away...

Page 24: ...N944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT ON 2 2 2 2 2 2 1 3 3 3 1 Toshiba Tie Cabinet TTC Figure A 4 Diagram of power wire and control wire connection for 5 8 units in MMS 1 Return from the last UPS module to the first UPS module continuous loop 2 DIP switch position UPS 1 and UPS n ON Otherwise OFF 3 n 5 8 maximum for this cabling configuration Power Cabling Signal Cabling Communication...

Page 25: ...44 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No N UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN NOTE In order to avoid interference to the parallel control communication c Keep the communication cables away...

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Page 28: ...CTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd Houston TX 77041 Tel 855 803 7087 Fax 713 896 5212 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www toshibaups com Printed in Japan ...