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Precautions for safety

The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual.

WARNING

General

• Before starting to install the air conditioner, read through the Installation Manual carefully, and follow its instructions to install 

the air conditioner. Otherwise, falling down of the unit may occur, or the unit may cause noise, vibration or water leakage.

• Only a qualified installer(*1) or qualified service person(*1) is allowed to do installationwork. If installation is carried out by 

an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result.

• If using separately sold products, make sure to use Toshiba specified products only. Using unspecified products may cause 

fire, electric shock, water leak or other failure.

• Do not use any refrigerant different from the one specified for complement or replacement. Otherwise, abnormally high 

pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or an injury 

to your body.

• Before opening the service panel of the outdoor unit, set the circuit breaker to the OFF position. Failure to set the circuit 

breaker to the OFF position may result in electric shocks through contact with the interior parts. Only a qualified installer(*1) 

or qualified service person(*1) is allowed to remove the service panel of the outdoor unit and do the work required.

• Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breakers for both the 

indoor and outdoor units to the OFF position. Otherwise, electric shock may result.

• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work is being 

carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.

• Only a qualified installer(*1) or qualified service person(*1) is allowed to undertake work at heights using a stand of 50 cm 

or more or to remove the intake grille of the indoor unit to undertake work.

• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminium fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some 

reason, first put on protective gloves and safety work clothing, and then proceed.

• Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and 

result in injury.

• When working at height, put a sign in place so that no-one will approach the work location before proceeding with the work. 

Parts or other objects may fall from above, possibly injuring a person below. Also, be sure that workers put on helmets.

• When cleaning the filter or other parts of the outdoor unit, set the circuit breaker to OFF without fail, and place a “Work in 

progress” sign near the circuit breaker before proceeding with the work.

• When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the 

work. Parts and other objects may fall from above, possibly injuring a person below.

• The refrigerant used by this air conditioner is the R410A.

• You shall ensure that the air conditioner is transported in stable condition. If you find any part of the product broken, contact 

your dealer. 

• Do not disassemble, modify, repair or move the product yourself. Doing so may cause fire, electric shock, injury or water 

leaks. Ask a qualified installer or qualified service person to do any repairs or to move the product.

Selection of installation location

• If you install the unit in a small room, take appropriate measures to prevent the refrigerant from exceeding the limit 

concentration even if it leaks. Consult the dealer from whom you purchased the air conditioner when you implement the 

measures. Accumulation of highly concentrated refrigerant may cause an oxygen deficiency accident.

• Do not install in a location where flammable gas may leaks are possible. If the gas should leak and accumulate around the 

unit, it may ignite and cause a fire.

• When transporting the air conditioner, wear shoes with protective toe caps, protective gloves and other protective clothing.

• When transporting the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if 

the bands should break.

• Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure themselves or receive electric 

shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running.

• Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may 

cause imperfect combustion.

• Places where the operation sound of the outdoor unit may cause a disturbance. (Especially at the boundary line with 

a neighbour, install the air conditioner while considering the noise.)

Installation

• Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may cause 

the product to fall down or topple over or give rise to noise, vibration, water leakage or other failure.

• The designated bolts (M12) and nuts (M12) for securing the outdoor unit must be used when installing the unit.

• Install the outdoor unit property in a location that is durable enough to support the weight of the outdoor unit. Insufficient 

durability may cause the outdoor unit to fall, which may result in injury.

• Install the unit in the prescribed manner for protection against strong wind and earthquake. Incorrect installation may result 

in the unit falling down, or other accidents.

• Be sure to fix the screws back which have been removed for installation or other purposes.

Refrigerant piping

• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is 

operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over 

pressurized, which may cause a injury.

• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in 

the flare nut after a long period, which may result in refrigerant leakage.

• Ventilate the air if the refrigerant gas leaks during installation. If the leaked refrigerant gas comes into contact with fire, toxic 

gas may be produced.

• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a 

fire source, such as a cooking range, noxious gas may be generated.

• When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air 

completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge the air 

completely may cause the air conditioner to malfunction.

• Nitrogen gas must be used for the airtight test.

• The charge hose must be connected in such a way that it is not slack.

• If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes 

in contact with fire, noxious gas may be generated.

Electrical wiring

• Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the air conditioner. 

Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may 

result in electric shocks and/or electrical leaks.

• When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to 

provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. 

Failure to wear this protective gear may result in electric shocks.

• When executing address setting, test run, or troubleshooting through the checking window on the electrical control box, put 

on insulated heat-proof gloves, insulated shoes and other clothing to provide protection from electric shock. Otherwise you 

may receive an electric shock.

• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use 

of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and/or a fire.

• Check that the product is properly earthed. (grounding work)

Incomplete earthing may cause electric shock.

• Do not connect the earth wire to a gas pipe, water pipe, lightning conductor, or a telephone earth wire.

• After completing the repair or relocation work, check that the ground wires are connected properly.

• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations 

and laws.

• Install the circuit breaker where it can be easily accessed by the agent.

• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended 

may give rise to smoking and/or a fire.

• Electrical wiring work shall be conducted according to law and regulation in the community and installation manual.

Failure to do so may result in electrocution or short circuit.

• Do not supply power from the power terminal block equipped on the outdoor unit to another outdoor unit. Capacity overflow 

may occur on the terminal block and may result in fire.

• When carrying out electric connection, use the wire specified in the Installation Manual and connect and fix the wires 

securely to prevent them applying external force to the terminals. Improper connection or fixing may result in fire.

Test run

• Before operating the air conditioner after having completed the work, check that the electrical control box cover of the indoor 

unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an 
electric shock if the power is turned on without first conducting these checks.

• When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning, 

abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, 
do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service 

person. Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for 

instance) until qualified service person arrives. Continuing to use the air conditioner in the trouble status may cause 
mechanical problems to escalate or result in electric shocks or other failure.

• After the work has finished, be sure to use an insulation tester set (500 V Megger) to check the resistance is 2 M

Ω

 or more 

between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such 
as a leak or electric shock is caused at user’s side.

• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage. 

Then conduct a test run to check that the air conditioner is operating properly.

Explanations given to user

• Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where 

the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.

• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF 

position, and contact a qualified service person(*1) to have the repairs done. Do not set the circuit breaker to the ON position 
until the repairs are completed.

• After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.

5-EN

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Summary of Contents for MMY-MAP0804FT8-E

Page 1: ...me MMY MAP0804FT8 E MMY MAP1004FT8 E MMY MAP1204FT8 E MMY MAP1404FT8 E MMY MAP0804FT8Z E MMY MAP1004FT8Z E MMY MAP1204FT8Z E MMY MAP1404FT8Z E MMY MAP0804FT8ZG E MMY MAP1004FT8ZG E MMY MAP1204FT8ZG E MMY MAP1404FT8ZG E Installation Manual For commercial use ...

Page 2: ...e 6 5 Carrying in the outdoor unit 7 6 Installation of the outdoor unit 8 7 Refrigerant piping 10 8 Electric wiring 19 9 Address setting 23 10 How to set up the cooling only indoor unit 30 11 Test run 31 12 Troubleshooting 32 13 Machine card and logbook 34 ADOPTION OF NEW REFRIGERANT This Air Conditioner uses R410A an environmentally friendly refrigerant 1 EN 2 EN ...

Page 3: ...k at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work Qualified service person The qualified service person is a person who insta...

Page 4: ...nditioner If the compressor is operated with the valve open and without refrigerant pipe the compressor sucks air and the refrigeration cycles is over pressurized which may cause a injury Tighten the flare nut with a torque wrench in the specified manner Excessive tighten of the flare nut may cause a crack in the flare nut after a long period which may result in refrigerant leakage Ventilate the a...

Page 5: ...ied Installer or Qualified Service Person CAUTION New refrigerant air conditioner installation This air conditioner adopts the new HFC refrigerant R410A which does not destroy ozone layer The characteristics of R410A refrigerant are easy to absorb water oxidizing membrane or oil and its pressure is approx 1 6 times higher than that of refrigerant R22 Accompanied with the new refrigerant refrigerat...

Page 6: ...former refrigerant by approximately 1 6 times As well as the adoption of the new refrigerant the refrigerating oil has been also changed Therefore pay attention so that water dust former refrigerant or refrigerating oil does not enter the refrigerating cycle of the new refrigerant air conditioner during installation To prevent mixing of refrigerant or refrigerating oil the size of the charge port ...

Page 7: ...ent temperature falls below 15 C for more than 72 hours running The outdoor heat exchanger may be damaged by the frost The cooling performance may decline considerably when total operating capacity of cooling indoor units is less than 4HP while ambient temperature is below 0 C Installation space Leave space necessary for running installation and servicing NOTE If there is an obstacle above the out...

Page 8: ... comes into contact with the outdoor unit so that no damage is caused to the outer surface of the outdoor unit There are reinforcing plates on the side surfaces so the rope cannot be passed through Front Back GOOD NO GOOD NO GOOD Plaster Rope Plaster Rectangular holes for lifting Reinforcing plate Prongs of the forklift Rectangular holes for handling GOOD NO GOOD Side Weight centre and weight Weig...

Page 9: ...and the air discharge Leave enough space for the snowfall hood so that it will not be an obstacle for the air intake and the air discharge 1 To install multiple outdoor units arrange them with 20 mm or more spaces in between Fix each outdoor unit with M12 anchor bolts at 4 positions 20 mm projection is appropriate for an anchor bolt Snowfall hood for air discharge locally procured Snowfall hood fo...

Page 10: ... 15 degrees Horizontal line Within 15 degrees Horizontal line A arrow view At a level position B arrow view Do not connect a branch unit vertically Header unit A Follower unit B Follower unit C Main pipe To indoor unit Liquid joint Discharge gas joint Good Header unit A Follower unit B Follower unit C To indoor unit Main pipe No Good Liquid joint Discharge gas joint Suction gas pipes Suction gas j...

Page 11: ...a brazing work of the refrigerant pipes be sure to use nitrogen gas in order to prevent oxidation of the inside of the pipes otherwise clogging of the refrigerating cycle due to oxidized scale may occur Use clean and new pipes for the refrigerant pipes and perform piping work so that water or dust does not contaminate the refrigerant Remove all flux after brazing Be sure to use a double spanner to...

Page 12: ...pipe Liquid pipe Suction side gas pipe Suction side gas pipe Section to be cut L shaped pipe Socket Pipe Pipe Attachment pipe Attachment pipe Pipe Socket Socket B Extruding margin of copper pipe with flare tools A Unit mm When using the conventional flare tool to connect R410A pipes with flaring make a margin approx 0 5 mm longer than that of an R22 pipe so that the flare size matches the one spec...

Page 13: ...HP 56 33 AP2214 22 HP 61 5 37 AP2414 24 HP 68 40 AP2614 26 HP 73 43 AP2814 28 HP 78 5 47 AP3014 30 HP 85 48 AP3214 32 HP 90 48 AP3414 34 HP 96 48 AP3614 36 HP 101 48 AP3814 38 HP 106 5 48 AP4014 40 HP 112 48 AP4214 42 HP 118 48 NOTE Compared with the capacity code of the outdoor unit the total value of capacity codes of the connectable indoor units differs based on the height difference between th...

Page 14: ...flow selector unit and the dedicated cooling circuit 3 Select the branch pipe of the first branch according to the outdoor capacity code 4 Select according to the outdoor unit capacity code if the total of the indoor capacity codes exceeds the outdoor unit capacity code 5 It is possible to select up to a maximum capacity code total AP056 6 hp for the first circuit after the header branch When usin...

Page 15: ...etween outdoor units LO 15 m System restriction Limit on connecting multiple indoor units to flow selector unit Cautions for installation Set the outdoor unit first connected to the bridging pipe to the indoor units as the header unit Install the outdoor units in order of their capacity codes A header unit B C When connecting gas pipes to indoor units use Y shaped branching joints to keep pipes le...

Page 16: ... m Airtightness test After the refrigerant piping has been finished execute an airtight test For an airtight test connect a nitrogen gas canister as shown in the figure below and apply pressure Be sure to apply pressure from the service ports of the packed valves or ball valves at the liquid side discharge gas side suction gas side and balance pipe side An airtight test can only be performed at th...

Page 17: ...ing of refrigerant To protect the world s environment do not release chlorofluorocarbons into the atmosphere Do not do an air purge including used refrigerant P VL VH Connected to indoor unit Main pipe Low pressure gauge High pressure gauge Brazed Fully closed Fully closed Connected to other follower units Balanced pipe side valve fully closed Service port Vacuum pump Gauge manifold Service port H...

Page 18: ...MAP1404 MAP1204 11 42 HP AP4214 MAP1404 MAP1404 MAP1404 12 5 Full opening of the valve Open the valves of the outdoor unit fully After opening the valves fully be sure to close the caps When you close the valve shaft its cap and service port cap see below chart MAP080 MAP100 MAP120 MAP140 Balance pipe Ø9 5 packed valve Using a 4 mm hexagonal wrench fully open the valve shaft Liquid side Ø12 7 pack...

Page 19: ...ns for refrigerant leaks may be required depending on European or local legislation 7 Contact dealers installers etc for any questions R410A kg kg kg Pre charged Refrigerant at Factory kg specified in the nameplate Additional Charge on Installation Site kg Heat insulation for pipe Apply heat insulation of pipe separately at the liquid gas and balance sides Be sure to use heat insulator resistant u...

Page 20: ...pipes has finished Refer to the installation manuals of indoor unit and flow selector unit for power wiring and communication wiring of indoor unit and flow selector unit Power supply specifications Do not bridge the power between outdoor units through the equipped terminal blocks L1 L2 L3 N Power supply for outdoor units NO GOOD Power wiring selection Standard model MCA Minimum Circuit Amps MOCP ...

Page 21: ... Group control Control wiring between indoor units Shield wire Flow selector unit Flow selector unit Flow selector unit Flow selector unit Be sure to keep the rule of below tables about size and length of communication wiring 1 Total length of Communication wiring length for all refrigerant circuits L1 L2 L3 L4 Table 1 Communication wiring between indoor and outdoor units L1 L2 L3 Central control ...

Page 22: ...ut for the power wire Knockout for the communication wire Power supply wire connection 1 Insert the power supply wire through the cutout on the side of the electrical control box and connect the power supply wire to the power supply terminal block and the earth wire to the earth screw After that fix the power supply wire with the 2 cord clamps 2 Be sure to use round type crimping terminals for pow...

Page 23: ...s greater than or equal to Ssc 1 at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit power Ssc greater than or equal to Ssc 1 Furthermore when similar equipment or ot...

Page 24: ...rocedure 2 Example When controlling a single refrigerant line centrally When controlling 2 or more refrigerant lines centrally Address setting procedure To procedure 1 To procedure 2 System wiring diagram Access door cover Fixing screw for the access door cover Cover of the electrical control box Outdoor Indoor Indoor Indoor Indoor Outdoor Central remote controller Central remote controller Remote...

Page 25: ...ol Factory default disconnected 3 Turn on indoor units first and then turn on outdoor units 4 About 1 minute after turning the power on confirm that the 7 segment display on the interface P C board of the header outdoor unit indicates 5 Press SW 15 to start the automatic address setting It may take up to 10 minutes normally about 5 minutes to complete one line s setting 6 The 7 segment display ind...

Page 26: ...er unit Follower unit Header unit Follower unit Header unit Factory default SW13 14 Line system address 1 No setting required 2 No setting required 3 1 Dip switch 2 of SW30 Terminator of indoor outdoor communication line and central control line ON No setting required Set to OFF after setting addresses No setting required Set to OFF after setting addresses ON Relay connector Connect after setting ...

Page 27: ...oor unit address 5 Push the TEMP buttons repeatedly to set the CODE No to 6 Push the TIME buttons repeatedly to set an indoor unit address 7 Push the button It is OK if the display turns on Group address 8 Push the TEMP buttons repeatedly to set the CODE No to 9 Push the TIME buttons repeatedly to set a group address If the indoor unit is individual set the address to header unit follower unit 10 ...

Page 28: ...r units in a single refrigerant line When an outdoor unit is selected the indoor unit numbers of the refrigerant line of the selected unit are indicated one after another and the fan and louvers of the indicated indoor units are activated 1 Push and hold the TIME and buttons at the same time for more than 4 seconds At first the line 1 and CODE No Address Change are indicated on the LCD display Sel...

Page 29: ...ET CL FILTER RESET TEST TIMER SET CODENo UNIT No SETTING DATA SET R C No 2 Cancels the line selection CL TEST SWING FIX SET 4 Push the TIME buttons repeatedly to change the value of the indoor unit address in SET DATA Change the value in SET DATA to that of a new address 5 Push the button to confirm the new address on SET DATA 6 Push the button left side of the button repeatedly to select another ...

Page 30: ...ntrol controller Header unit Follower unit Follower unit Remote controller Remote controller Remote controller Remote controller Indoor units to have their addresses initialized Header unit Header unit Setting when connecting multiple indoor units to a FS Flow Selector unit Cautions to connection of indoor unit When connecting the multiple indoor units to a single FS unit it is necessary to set up...

Page 31: ...it No in the group control is displayed successively In this time the position of the indoor unit of which setup is to be changed can be confirmed because the fan and louver of the selected indoor unit work 3 Use and buttons of the set temperature to specify the CODE No 0F 4 Use and buttons of the timer time to select the setup data 0001 5 Push button In this time if the display changes from flash...

Page 32: ...unning after finishing the trial run The indication on the LCD display returns to the status of procedure 1 5 Push the button to exit the trial mode TEST disappears on the LCD display and the status changes to normal stopped mode 1 5 3 2 4 ON OFF TEMP TIME SET CL FILTER RESET TEST TIMER SET TEST TEST ON OFF MODE TEST ON OFF TEST When executing a test run using the interface P C board on the outdoo...

Page 33: ...unit Indicated when SW01 1 SW02 1 and SW03 1 Rotary switch setting value Indication LED SW01 SW02 SW03 1 1 1 Outdoor unit check code A Outdoor unit number U1 to U3 B Check code display Check code Check code name Indication on 7 segment display on the outdoor unit Auxiliary code E06 Number of indoor units which received normally Decrease of number of indoor units E07 Indoor outdoor communication ci...

Page 34: ...t address External interlock of indoor unit L31 Other compressor errors P03 Discharge temperature TD1 error Check code Check code name Indication on 7 segment display on the outdoor unit Auxiliary code 1PDU number information 01 Compressor 1 02 Compressor 2 03 Compressors 1 and 2 04 Compressor 3 05 Compressors 1 and 3 06 Compressors 2 and 3 07 Compressors 1 2 and 3 08 Fan 09 Compressor 1 and fan 0...

Page 35: ...burn centres Logbook Update the log periodically after maintenance as defined in EN378 4 Describe the following items on the logbook 1 details of the maintenance and repair works 2 quantities kind of new reused recycled refrigerant which have been charged on each occasion the quantities of refrigerant which have been transferred from the system on each occasion see also EN378 4 3 if there is an an...

Page 36: ...tioners is 0 3 kg m3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10 kg The possible amount of leaked refrigerant gas in rooms D E and F is 15 kg NOTE 2 The standards for minim...

Page 37: ...EH99889397 ...

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