Toshiba PROFIBUS-DP PDP003Z, Function Manual

Page 1: ...nual before installing or operating Keep this instruction manual on hand of the end user and make use of this manual in maintenance and inspection 2 All information contained in this manual will be changed without notice Please contact your Toshiba distributor to confirm the latest information ...

Page 2: ...e PROFIBUS parameter 15 3 6 PROFIBUS parameter PNU 16 3 7 Access to VF MB1 S15 parameter 18 4 Vendor Spec Profile 20 4 1 How to use 21 4 2 The overview of the VF MB1 S15 parameter 22 5 Diagnostic 29 6 DP V1 function 30 6 1 Example1 Read the PROFIdrive parameter 31 6 2 Example 2 Change the PROFIdrive parameter 32 6 3 Example 3 Read the VF MB1 S15 parameter 33 6 4 Example 4 Change the VF MB1 S15 par...

Page 3: ...dition please make sure that this manual and Installation Manual is delivered to the customer and keep this function manual in a safe place for future reference or drive interface inspection This manual describes the supported functions for the PDP003Z In conjunction with this manual the following manuals are supplied by Toshiba and they are essential both for ensuring a safe reliable system insta...

Page 4: ...hat these errors may cause damage to physical property 2 1 Such things as injury burns or shock that will not require hospitalization or long periods of outpatient treatment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Marking Meaning of marking Indicates prohibition Don t do it What is prohibited will be described in or near the symbol in ei...

Page 5: ... emit smoke or an unusual odor or unusual sounds immediately turn power off If the equipment is continued in operation in such a state the result may be fire Call your local sales agency for repairs Transportation installation Warning Prohibited Do not operate the drive if it is damaged or any component is missing Doing so could result in electric shock or fire Call your local sales agency for rep...

Page 6: ...y Mandatory Check PROFIBUS state using below status word bit when the option unit is deactivated by an unusual event such as an operating error power outage failure etc ZSW Status Word Bit 3 Fault Bt 7 Warning The communication error occurs when 1 as value or this value cannot be read Deactivated option unit may cause an accident if the PROFIBUS state is not checked Make sure that the operation si...

Page 7: ... a distance of 20cm or more between the drive s power cable and the data transmission cable Or the drive might malfunction because of noise Insert a magnetic contactor or similar device between the drive and the power supply to ensure that power is turned off if an emergency stop command is entered through the network ...

Page 8: ... Profile for Variable Speed Drives PROFIdrive 3 072 refer to Section 3 which PROFIBUS defines When you use VF MB1 the shielding is connected to the drive ground When you use VF S15 the shielding is connected to the grounding terminal of option adapter 2 1 Exterior features To align VF MB1 S15 side by side horizontally Vertical type PROFIBUS connector is necessary Status LED indicator Refer to Sect...

Page 9: ...esent Flashes 8 Hz Blinking 4 times 1sec Waiting for parameterization or configuration 2 Hz Blinking 1 times 1sec PDP003Z station address is 126 Refer to 2 3 section Lights DP status error For example a station address is not setcorrectly DX Data exchange Green LED Indicates the status of the PROFIBUS network It lights when the PDP003Z is on line and data exchange is possible ST status DX data Exc...

Page 10: ...e 2 Deceleration stop 3 Coast stop 4 Emergency stop 5 Preset speed operation command Operating at the preset speed operation frequency set with c102 4 c102 Preset speed operation selection 0 None 1 to 15 Preset speed sr1 sr7 f287 f295 0 c103 Communication time out condition selection 0 Disconnection detection 1 When communication mode enable Both cmod and fmod are set CANopen or COM option 2 1 Dri...

Page 11: ...yclically transferred PKE Parameter ID 1st and 2nd octet IND Sub index 3rd octet 4th octet is reserved PWE Parameter value 5th until 8th octet STW Control word HSW Main setpoint ZSW Status word HIW Main actual value There are some by which a high byte low byte is conversely treated depending on a master Telegram 1 PROFIdrive PPO TYPE 3 2PZD Telegram 100 Vendor Spec PPO TYPE 1 4PKW 2PZD Telegram 10...

Page 12: ...he input of the RFG is set to 0 1 Fault Acknowledge Fault reset 0 1 7 0 No meaning 1 JOG 1 ON VF MB1 S15 drives with JOG 1 speed 1 c154 8 0 JOG 1 OFF Jogging stop if JOG 1 was previously ON Stop drive according to VF MB1 S15 setting parameter 1 JOG 2 ON VF MB1 S15 drives with JOG 2 speed 2 c155 9 0 JOG 2 OFF Jogging stop if JOG 2 was previously ON Stop drive according to VF MB1 S15 setting paramet...

Page 13: ...Switching On Inhibited Control word bit1 or 2 is set to 0 or fault trip has been acknowledged 6 0 Switching On Not Inhibited 1 Warning Present Drive still operational Alarm in service parameter No acknowledgement 7 0 No Warning Alarm not present or alarm has disappeared again 1 Speed Error Within Tolerance Range 8 0 Speed Error Out Of Tolerance Range Refer to section 3 3 1 1 Control Requested VF M...

Page 14: ... checks that the timer Tmax has not timed out and if the actual value is within the tolerance If both conditions are fulfilled ZSW Bit 8 is set 1 and the timer is stopped The figure shows ZSW 8 when Tolerance c157 is 50 and Tmax c151 is 3s actual value setpoint HIW 0x4000 HIW 0x3000 HIW 0x1000 HIW 0x0000 HIW HIW 0x2000 20s 25s 30s 15s Tolerance 0x4000 50 Time ZSW Bit 8 Tmax 3s Tmax Tmax ...

Page 15: ...N ZSW Bit 6 1 ZSW Bit 0 0 STW Bit 0 0 STW xxxx xxxx xxxx x110 ZSW Bit 0 1 STW xxxx xxxx xxxx x111 from any state FAULT STW Bit 7 1 ZSW Bit 5 0 from any state ZSW Bit 3 1 Power ON STW Bit 3 0 ZSW Bit 2 0 ZSW Bit 4 0 from any state A B C D STW Bit 0 0 ZSW Bit 1 0 from any state Frequency 0 STW Bit 3 1 ZSW Bit 1 1 STW Bit 2 0 STW Bit 1 0 ZSW Bit 2 1 A STW Bit 4 1 D ZSW Bit 8 1 MAINS OFF Jogging 1 or ...

Page 16: ...set to STW in order 0000 0100 0000 0110 0x0406 READY TO SWITCH ON 0000 0100 0000 0111 0x0407 READY TO OPERATE 0000 0100 0111 1111 0x047F OPERATION 0000 0100 0111 1110 0x047E OFF1 ACTIVE Normal Stop 3 4 1 2 Example 2 30Hz Reverse running When the reverse operation 0xE000 is set to HSW 0xE000 is two s complement of the 0x2000 as the forward frequency reference 30Hz The Setup to STW is same as the Ex...

Page 17: ...r PNU access 2 Change parameter value word for PNU access 6 Request parameter value array for PNU access VF MB1 S15 parameter access 7 Change parameter value array for PNU access VF MB1 S15 parameter access AK Response from PDP003Z to Master Response ID Function 0 No response 1 Transfer parameter value word 4 Transfer parameter value array 7 Task can not be executed followed by error number 0 Ille...

Page 18: ...2 927 R W Unsigned16 Operator control rights parameter identification PKW Value Mode 0 Parameters cannot be written only read 927 can be written 1 Parameters can be written and read default 928 R Unsigned16 Control rights process data PZD 1 PZD part is enabled 930 R Unsigned16 Operating mode 1 supports the speed control mode and the speed setpoint channel comprises RFG functionality 944 R Unsigned...

Page 19: ... 1 0 1 3 9 A Requirement PKW PZD PKE IND PWE 13 9A 00 00 00 00 00 00 Response Value 0x0065 101 13 9A 00 00 00 00 00 65 3 6 1 2 Example 2 Reading the PNU 964 IND 0 AK 6 Request parameter value array SPM 0 PNU 964 0x03C4 IND 0 PDP003Z ID PKE 0 1 1 0 0 0 1 1 1 1 0 0 0 1 0 0 6 3 C 4 Requirement PKW PZD PKE IND PWE 63 C4 00 00 00 00 00 00 Response Value 0x0C24 PDP003Z ID 43 C4 00 00 00 00 0C 24 ...

Page 20: ...3 cmod communication number PKE 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 6 0 0 1 Requirement PKW PZD PKE IND PWE 60 01 00 03 00 00 00 00 Response Value 0x0001 Operation panel 40 01 00 03 00 00 00 01 3 7 1 2 Example 2 Reading the extended parameter f219 VIC input point 2 frequency AK 6 Request parameter value array SPM 0 PNU 1 IND 0x0219 f219 communication number PKE 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 6 0 0 1 ...

Page 21: ...ter value array SPM 0 PNU 1 IND 0x0009 acc communication number PKE 0 1 1 1 0 0 0 0 0 0 0 0 0 0 0 1 7 0 0 1 Requirement acc 7 0 sec 70 0x0046 PKW PZD PKE IND PWE 70 01 00 09 00 00 00 46 Response 40 01 00 09 00 00 00 46 When the Acceleration time is set to 7 0 sec set the following value The unit of the Acceleration time is according to the parameter f519 7 0 0 1 70 0x0046 hexadecimal number Notes ...

Page 22: ...ncy 0 01Hz 3 fd03 Output current 0 01 4 fd05 Output voltage 0 01 5 fc91 Alarm information 6 fd22 PID feedback value 0 01Hz 7 fd06 Input terminal board status 8 fd07 Output terminal status 9 fe36 VIB input 0 01 10 fe35 VIA input 0 01 11 fe37 VIC input 0 01 12 fd04 Input voltage DC detection 0 01 13 fd16 Estimated speed real time value 0 01Hz 14 fd18 Torque 0 01 19 f880 Free notes 20 fd29 Input powe...

Page 23: ...arameter c001 if 0xC400 is set up here 0xC400 will be set as fa06 Example 2 State monitoring When you want to monitor the output current set 3 FD03 to parameter c021 The value of the parameter fd03 specified as 0 and1 byte of the PZD1 with the parameter c021 is inputted VF MB1 PDP003Z 0xC400 is set as parameter fa06 PZD1 PZD2 PZD3 C4 00 PROFIBUS Master Parameter Value c001 1 FA06 c002 c003 Paramet...

Page 24: ...THR 1 Motor 2 THR 2 THR 1 pt setting value thr THR 2 pt 0 f170 f171 f172 f173 5 PI D control Normal operation PI D off 6 Acceleration decele ration pattern selection 1 or 2 AD2 selection Acceleration decel eration pattern 1 AD1 Acceleration dec eleration pattern 2 AD2 AD1 acc dec AD2 f500 f501 7 DC braking OFF Forced DC braking 8 Jog run OFF Jog run 9 Forward reverse run selection Forward run Reve...

Page 25: ...mal Enabled 8 Acceleration decele ration selection 1 9 Acceleration decele ration selection 2 00 Acceleration deceleration 1 01 Acceleration deceleration 2 10 Acceleration deceleration 3 Select acceleration deceleration 1 4 by combination of two bits AD1 acc dec AD2 f500 f501 AD3 f510 f511 10 Reserved 11 Reserved 12 OC stall level switch OC stall 1 OC stall 2 OC stall 1 f601 OC stall 2 f185 13 Res...

Page 26: ...selection f130 f138 of the output terminal function before using it bit Output TB function name 0 1 0 Specified data output 1 Output terminal No 92 93 OFF ON 1 Specified data output 2 Output terminal No 94 95 OFF ON 2 15 Reserved Note Set 0 to reserved bit 4 2 5 fa51 Analog output FM data from communication Use this function set the FM terminal meter selection parameter fmsl to 18 communication da...

Page 27: ...p Run 11 Coast stop ST OFF ST ON ST OFF 12 Emergency stop No emergency stop status Emergency stop status 13 Standby ST ON Start up process Standby Standby Initialization completed not failure stop status not alarm stop status moff ll forced stop ST ON and RUN ON 14 Standby Start up process Standby Standby Initialization completed not failure stop status and not alarm stop status moff ll forced sto...

Page 28: ...inal board monitor Communication Number fe36 VIC terminal board monitor Communication Number fe37 These monitors can also be used as A D converters irrespective of the drive s control VIA VIC terminal board monitor is capable of reading the data from external devices in a range of 0 01 to 100 00 unsigned data 0x0000 to 0x2710 VIB terminal board monitor is capable of reading the data from external ...

Page 29: ...ication alarm Normal Alarming 13 MOFFMS MSrelay off or MOFF Normal Alarming 14 Stop after instantaneous power off Dec Under stop Refer to f302 value 15 Stop after LL continuance time Dec Under stop Refer to f256 value 4 2 13 fd06 Input TB Status bit TB Name Function Parameter 0 1 0 F Input terminal function selection 1 f111 1 R Input terminal function selection 2 f112 2 RES Input terminal function...

Page 30: ...n Parameter 0 1 0 RY RC Output terminal function selection 1A f130 OFF ON 1 OUT Output TB Function select 2A f131 OFF ON 2 FL Output TB Function select 3 f132 OFF ON 3 15 Undefined Note The bit described Undefined is unstable Do not use the bit for the judgment ...

Page 31: ...us message 0x81 Byte 9 Slot Number Slot number 0x00 Byte 10 Specifier 0 No further diff 1 Status comes 2 Status goes Byte 11 External diagnostic data length Byte 12 PDP003Z Station Address Byte 13 PDP003Z Profile Byte 14 Drive CPU1 Major version Byte 15 Drive CPU1 Minor version Byte 16 PDP003Z software version Byte 17 PDP003Z communication network Fault Byte 18 PDP003Z internal link Fault It is ne...

Page 32: ... in the configuration to communicate DP V1 The figure below is a setting for SIMATEC Step7 Parameter access sequence to VF MB1 S15 takes place as described in the following figure Parameter Response Write Response without Data Read Request without Data Read Response with Data VF MB1 S15 PROFIBS DP V1 Communication Master Write Request Parameter Request Parameter Request Parameter Response Paramete...

Page 33: ...gh byte 0x03 Parameter Address Byte 4 Parameter number PNU Low byte 0xC4 Parameter Address Byte 5 Subindex IND High byte 0x00 Parameter Address Byte 6 Subindex IND Low byte 0x04 6 1 2 Read Response data table positive Field Description Value Header DU0 Function number 0x5E Header DU1 Slot number 0 0x00 Header DU2 Index 47 0x2F Header DU3 Length 0x08 Request Header Byte 1 Request Reference mirrored...

Page 34: ...3 Values High byte 0x00 Parameter Value Byte 4 Values Low byte 0x00 Refer to Appendix Read Response data table positive Field Description Value Header DU0 Function number 0x5E Header DU1 Slot number 0 0x00 Header DU2 Index 47 0x2F Header DU3 Length 0x04 Request Header Byte 1 Request Reference mirrored 0x01 Request Header Byte 2 Response ID 0x02 Positive 0x02 Request Header Byte 3 Axis mirrored 0x0...

Page 35: ...meter number Low byte 0xE8 Parameter Address Byte 5 VF MB1 S15 Parameter number High byte 0xFD Parameter Address Byte 6 VF MB1 S15 Parameter number Low byte 0x04 Refer to Appendix Parameter number is fixed to 0x03E8 1000 for accessing to VF MB1 S15 parameter 6 3 2 Read Response data table positive Field Description Value Header DU0 Function number 0x5E Header DU1 Slot number 0 0x00 Header DU2 Inde...

Page 36: ... of Value 0x01 Parameter Value Byte 3 Value High byte 0x00 Parameter Value Byte 4 Value Low byte 0x07 Refer to Appendix Parameter number is fixed to 0x03E8 1000 for accessing to VF MB1 S15 parameter 6 4 2 Read Response data table positive Field Description Value Header DU0 Function number 0x5E Header DU1 Slot number 0 0x00 Header DU2 Index 47 0x2F Header DU3 Length 0x04 Request Header Byte 1 Reque...

Page 37: ...mod frequency setting mode selection 1 1 VIA f112 input terminal selection 2 R 48 Local PROFIBUS control Operation R CC terminal open VF MB1 is controlled as slave device of PROFIBUS R CC terminal closed F CC terminal short to RUN F CC terminal open to STOP Output frequency is set up by the VIA signal input 8 GSD file As for acquisition of an GSD file for VF MB1 and VF S15 please contact your Tosh...

Page 38: ...ed 0x03 Faulty subindex 0x04 No array 0x05 Incorrect data type 0x06 Setting not permitted may only be reset 0x07 Description element cannot be changed 0x09 No description data available 0x0B No operation priority 0x0F No text array available 0x11 Request cannot be executed because of operating state 0x14 Value impermissible 0x15 Response too long 0x17 Write Req Illegal format format of the paramet...