Toshiba RAS-07GA-E, Service Manual

Page 1: ...ANUAL AIR CONDITIONER SPLIT WALL TYPE June 2006 RAS 10GKHP E RAS 10GAH E RAS 07GKHP E RAS 07GAH E RAS 07GKP E RAS 07GA E RAS 10GKPX RAS 10GAX RAS 10GKPX V RAS 10GAX V RAS 10GKP E RAS 10GA E RAS 07GKPX RAS 07GAX 07 Class 10 Class ...

Page 2: ...PX RAS 07GKPX RAS 10GKPX V 4 5 Outdoor Unit RAS 10GA E RAS 10GAX RAS 10GAX V 5 REFRIGERATION CYCLE DIAGRAM 5 1 RAS 10GKHP E RAS 10GAH E 5 2 RAS 07GKHP E RAS 07GAH E 5 3 RAS 10GKP E RAS 10GA E 5 4 RAS 07GKP E RAS 07GA E 5 5 RAS 10GKPX RAS 10GAX RAS 10GKPX V RAS 10GAX V 5 6 RAS 07GKPX RAS 07GAX 6 CONTROL BLOCK DIAGRAM 6 1 RAS 10GKHP E RAS 10GAH E RAS 07GKHP E RAS 07GAH E 6 2 RAS 10GKP E RAS 10GA E R...

Page 3: ...MENT 10 1 Indoor Unit 10 2 Outdoor Unit 11 EXPLODED VIEWS AND PARTS LIST 11 1 Indoor Unit E Parts Assy For Europe model 11 2 Indoor Unit E Parts Assy For Asia model 11 3 Indoor Unit 11 4 Outdoor Unit RAS 10GAH E 11 5 Outdoor Unit RAS 07GAH E 11 6 Outdoor Unit RAS 10GA E RAS 10GAX RAS 10GAX V 11 7 Outdoor Unit RAS 07GA E RAS 07GAX 7 OPERATION DESCRIPTION 7 1 Outline of Air Conditioner Control 7 2 D...

Page 4: ...on Connection type Flare connection pipe Maximum length m 10 1 One way Maximum height m 5 difference INDOOR UNIT RAS 10GKHP E RAS 10GKP E RAS 10GKPX RAS 10GKPX V Height mm 250 Dimensions Width mm 740 Depth mm 185 Net weight kg 8 Evaporator type Finned tube Indoor fan type Cross flow fan High fan m3 h 540 560 540 Airflow volume Medium fan m3 h 460 520 460 Low fan m3 h 340 400 340 Fan motor output W...

Page 5: ...6 35 Interconnection Connection type Flare connection pipe Maximum length m 10 1 One way Maximum height m 5 difference INDOOR UNIT RAS 07GKHP E RAS 07GKP E RAS 07GKPX Height mm 250 Dimensions Width mm 740 Depth mm 185 Net weight kg 8 Evaporator type Finned tube Indoor fan type Cross flow fan High fan m3 h 490 490 510 Airflow volume Medium fan m3 h 430 450 430 Low fan m3 h 350 370 350 Fan motor out...

Page 6: ...1 Capacity is based on the following temperature conditions Temperature Condition JIS B8615 1 Cooling Heating Indoor unit inlet air temperature DB 27 C 20 C WB 19 C 15 C Outdoor unit inlet air temperature DB 35 C 7 C WB 24 C 6 C ...

Page 7: ...2 CONSTRUCTION VIEWS 2 1 Indoor Unit FILE NO SVM 06037 6 Flare 9 52 ...

Page 8: ... Ø Ø Gas side Flare 9 52 Service port 4x 11 Long holes For 8 10 anchor bolt Installation dimension Air outlel 100 or more 45 or more 600 or more 400 or more Air intlel Ø Ø Ø Ø6 hole 86 Ø6 hole Ø11x14 hole R15 28 A 321 R5 5 36 109 124 50 129 84 5 4 600 321 90 600 90 275 290 550 Ø 436 Z R15 50 36 2 321 342 69 Ø Ø Ø 2 2 Outdoor Unit RAS 10GAH E RAS 10GA E RAS 10GAX RAS 10GAX V FILE NO SVM 06037 7 ...

Page 9: ... R 15 R 5 5 273 5 265 6 Hole B Detail Drawing Front Leg 50 36 R 15 660 265 273 5 6 Hole 11x14 Hole A B Z View 97 25Drain outlet 2 11x14 hole for 8 10 anchor bolt Fan guard 530 Liquid side Flare 6 35 Gas side Flare 9 62 Service port 126 48 237 5 45 or more 100 or more 400 or more 600 or more Installation dimension 500 Air inlet Air outlet 4x 11x14 Long holes for 8 10 anchor bolt ...

Page 10: ...2 2 BLK BLK BLK BLK THERMO SENSOR TA HEAT EXCHANGER SENSOR TC CN03 CN01 C01 C02 R319 DB01 3 2 1 6 5 4 8 7 3 2 1 6 5 4 8 7 BLU BLU BLU BLU BLU BLU WHI BLU CN14 1 1 2 2 CN04 1 5 3 4 2 1 5 3 4 2 WHI YEL YEL YEL LOUVER MOTOR INFRARED RAYS RECEIVE AND INDICATION PARTS CN25 BLK BRW BLU GRN YEL SINGLE PHASE 220 240V 50 60Hz R21 VARISTOR YEL PINK PINK CN07 THERMAL FUSE 73 C x2 D38 R27 L01 C63 Power Module...

Page 11: ...ED WHI CN10 3 5 3 5 1 1 3 1 2 3 1 2 T6 3A 250VAC VARISTOR R21 DB01 R319 C01 CN11 IC03 R25 R26 C15 CR03 DC5V Regulator Voltage Micro Module Power L01 CN07 YEL CN25 AND INDICATION PARTS INFRARED RAYS RECEIVE MOTOR LOUVER YEL YEL YEL WHI 2 4 3 5 1 2 4 3 5 1 CN14 BLU WHI BLU BLU BLU BLU BLU BLU 7 8 4 5 6 1 2 3 7 8 4 5 6 1 2 3 7 8 4 5 6 1 2 3 BLK WHI GRN YEL INDOOR TERMINAL BLOCK OUTDOOR OUTDOOR TERMIN...

Page 12: ...EL LOUVER MOTOR INFRARED RAYS RECEIVE AND INDICATION PARTS CN25 YEL CN07 L01 Power Module Micro Voltage Regulator DC5V CR03 C15 R26 R25 IC03 CN11 C01 R319 DB01 R21 VARISTOR T6 3A 250VAC 2 1 3 2 1 3 1 1 5 3 5 3 CN10 6 6 4 4 5 5 3 3 1 1 2 2 AC FAN MOTOR 135 C 1 1 2 2 1 1 2 2 BLK BLK BLK BLK THERMO SENSOR TA HEAT EXCHANGER SENSOR TC CN03 CN01 CN31 SG01 DSA R22 VARISTOR 3 4 RY01 BLK P04 BLK BRW BLU GR...

Page 13: ...19 RF 2TK5R6 5 6 2 W 12 Louver motor MP24ZT 12VDC 13 Relay Comp RY01 G4A 1A E Rating 20A AC250 V 12VDC 14 Relay Fan RY03 G5NB 1A Rating 3A AC250 V 12VDC 15 Relay Solenoide RY04 G5NB 1A Rating 3A AC250 V 12VDC W W W FILE NO SVM 06037 4 2 Outdoor Unit RAS 10GAH E SKF 240 20B No 235 2 260 1 Parts name Type Specifications Output Rated 1000 W 2 poles 1 phase 220 240 V 50Hz 1 Compressor PH180X1C 4DZDN3 ...

Page 14: ...69 11 C 4 3 Outdoor Unit RAS 07GAH E FILE NO SVM 06037 m m 4 4 Indoor Unit RAS 10GKP E RAS 07GKP E RAS 10GKPX No Parts name Type Specifications 1 Fan motor for indoor MMF 240 20 4B AC Motor with 135 C thermo fuse 2 Thermo sensor TA sensor 10k at 25 C 3 Micro power module M01 4 Microcontroller unit IC30 TMP87CM40AFG 6G61 5 Heat exchanger sensor 10k at 25 C TC sensor 6 Line filter L01 LC SS11V 06270...

Page 15: ... 5mF for fan motor W W 4 Running capacitor RS44B306U0214S AC 440 V 30mF for compressor 5 Overload relay LPAP960B U T 6 1A 80 C OPEN 135 5 C CLOSE 75 11 C SKF 240 20B No 235 2 260 1 Parts name Type Specifications Output Rated 650 W 2 poles 1 phase 220 240 V 50Hz 1 Compressor PH108X1C 4DZDN2 Winding resistance C R C S at 20 C 4 84 4 40 Output Rated 20 W 6 poles 1 phase 220 240 V 50Hz 2 Fan motor for...

Page 16: ...r Heat exchanger Ambient temp conditions DB WB C Indoor Outdoor Standard 1 60 42 0 High 20 15 7 6 Heating Overload 1 2 14 2 24 50 0 56 0 Low 27 24 18 Low temperature 1 30 32 0 High 20 Standard 0 44 10 0 High 27 19 35 24 Cooling Overload 0 61 15 0 High 32 23 43 26 Low temperature 0 39 2 0 Low 21 15 21 15 Standar d pressure P MPaG Surface temp of heat exchanger inter changing pipe T1 C Fan speed ind...

Page 17: ...pe 6 35 T1 P Refrigerant R 22 0 60 kg Accumulator Heat exchanger Capillary tube 1 0x900S 2 pcs Standard 1 33 36 0 High 20 7 6 Heating Overload 1 95 50 0 Low 27 24 18 Low temperature 1 05 31 0 High 20 10 10 Standard 0 57 12 0 High 27 19 35 24 Cooling Overload 0 68 18 0 High 32 23 43 26 Low temperature 0 42 2 0 Low 21 15 21 15 Note Measure the heat exchanger temperature at the center of U bend By me...

Page 18: ...necting pipe Æ9 52 0 49 m Connecting pipe Æ6 35 T1 P Refrigerant R22 0 75 kg Heat exchanger Capillary tube Æ1 5 x 1200l Ambient temp conditions DB WB C Indoor Outdoor Standard 0 50 11 0 High 27 19 35 24 Cooling Overload 0 60 16 0 High 32 23 43 26 Low temperature 0 45 2 0 Low 21 15 21 15 Standard pressure P MPaG Surface temp of heat exchanger interchanging pipe T1 C Fan speed indoor 50Hz Note Measu...

Page 19: ...ndoor Ambient temp conditions DB WB C Indoor Outdoor Standard pressure P MPaG Surface temp of heat exchanger interchanging pipe T1 C Indoor unit Cross flow fan Cooling Cooling Compressor Heat exchanger Propeller fan Outdoor unit PH108X1C 4DZDN2 Cooling Mark means check points of Gas Leak O D 9 52mm O D 6 35mm Cooling Packed valve 9 52 Packed valve 6 35 0 39m Connecting pipe 9 52 0 49m Connecting p...

Page 20: ...Æ9 52 0 49 m Connecting pipe Æ6 35 T1 P Refrigerant R22 0 75 kg Heat exchanger Capillary tube Æ1 5 x 1200l Ambient temp conditions DB WB C Indoor Outdoor Standard 0 50 11 0 High 27 19 35 24 Cooling Overload 0 60 16 0 High 32 23 43 26 Low temperature 0 45 2 0 Low 21 15 21 15 Standard pressure P MPaG Surface temp of heat exchanger interchanging pipe T1 C Fan speed indoor 50Hz Note Measure the heat e...

Page 21: ...door Ambient temp conditions DB WB C Indoor Outdoor Standard pressure P MPaG Surface temp of heat exchanger interchanging pipe T1 C Indoor unit Cross flow fan Cooling Cooling Compressor Heat exchanger Propeller fan Outdoor unit PH108X1C 4DZDN2 Cooling Mark means check points of Gas Leak O D 9 52mm O D 6 35mm Cooling Packed valve 9 52 Packed valve 6 35 0 39m Connecting pipe 9 52 0 49m Connecting pi...

Page 22: ...Relay RY03 Relay RY04 220 240 V 50Hz Compressor 4 Way Valve Outdoor Fan Motor Louver Control 3 minutes Delay at Restart for Compressor Processing Temperature Processing Motor Revolution Control Timer Initiallizing Circuit Clock Frequency Oscillator Circuit Thermo Sensor Current Sensor Compressor Current Infrared Rays Signal Reciver REMOTE CONTROL Remote Control Operation START STOP Operation Mode ...

Page 23: ...on Display Indoor Fan Motor Louver Motor Louver ON OFF Signal Compressor ON OFF Signal Power Supply Circuit Noise Filter Relay Driver Louver Driver Relay RY01 220 240 V 50Hz Compressor Outdoor Fan Motor Initiallizing Circuit Clock Frequency Oscillator Circuit Louver Control 3 minutes Delay at Restart for Compressor Processing Temperature Processing Motor Revolution Control Timer Thermo Sensor Infr...

Page 24: ... tical air flo ature measurement at the indoor w louv heat e er can be xchanger b arbitr y the indoor heat e ar xchanger ily set b temperature sensor y pressing FIX b utton Indoor f The louv an motor oper er position which is set b ation control y FIX b utton is Louv stored in the microcontroller er motor control and the louv er is LED displa automatically set at the stored position f y control or...

Page 25: ...trolled by the difference in motor speed between M and L Fig 7 2 1 Setting of air flow FAN AUTO 2 The Hi POWER ECO and COMFORT SLEEP 7 2 2 Cooling operation MODE button on the remote control is set to the cooling operation 1 The compressor 4 way valve outdoor fan and operation display on the remote control are controlled as shown in Fig 7 2 2 Fig 7 2 2 2 When FAN button is set to AUTO the indoor f...

Page 26: ...n Fig 7 2 4 Fig 7 2 4 2 The microcontroller turns the compressor on and off at the regular intervals 4 to 6 minutes While the compressor is turning off the indoor fan motor operates in the SUPER LOW position The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig 7 2 5 Fig 7 2 5 3 FAN button on the remote control is set to AUTO only 4 The...

Page 27: ...en the preset temperature and the room temperature at which the automatic operation has started as shown in Fig 7 2 9 The Fan only operation continues until the room temperature reaches a level at which another mode is selected 2 Temporary Auto When the RESET button on the indoor unit is pushed the preset temperature is fixed at 24 C and the indoor unit is controlled as shown in Fig 7 2 9 From 12 ...

Page 28: ...on The setting temperature drops 3 C The value of the setting temperature on the remote control does not change If the room temperature is higher than the setting temperature by 3 5 C or more the horizontal louver moves to the Hi POWER position automatically Then when the room temperature is 1 C less than the setting temperature the horizontal louver returns automatically FAN speed AUTO If the roo...

Page 29: ...g 7 6 1 Indoor fan speed M 7 6 2 Defrost operation time control In case of B 1 The heating operation is performed for at least 40 minutes 2 The maximum defrost operating time is 6 minutes The defrost operating time for the 4th cycle is 10 minutes When the outdoor temperature is very low however the defrost operating time is 10 minutes Fig 7 6 2 minutes 40 Heating Heating Heating Heating Defrost De...

Page 30: ...erformed as shown in Fig 7 7 2 Fig 7 7 2 Remark 1 This function is available only for heat pump model Cooling models have no a current sensor C T Input current 15 0A I4 14 0A I3 9 0A I2 8 0A I1 Compressor Outdoor fan More than I4 continues for 3 seconds OFF More than I3 continues for 5 minutes OFF ON ON OFF Input current 15 0A I4 14 0A I3 Compressor Outdoor fan More than I4 continues for 3 seconds...

Page 31: ... 1 How to set auto restart function To set the auto restart function proceed as follows The power supply to the unit must be on the function will not set if the power is off Push the RESET button located in the center of the front panel continuously for three seconds The unit receives the signal and beeps three times The unit then restarts operating automatically in the event of power supply being...

Page 32: ...s cancelled Therefore set the timer operation again Operation Motions Push RESET button for more The unit is on standby than three seconds The unit starts to operate The orange lamp is on After approx three seconds The unit beeps three times The lamp changes from and continues to operate orange to green If the unit is not required to operate at this time push RESET button once more or use the remo...

Page 33: ... color When AUTO RESET is ON or green color When AUTO RESTART is OFF Hold down the RESET button for more than 20 seconds The air conditioner will stop suddenly when the RESET button is pressed but keep holding it continue Then will beep 3 times is the first 3 seconds but it is not related to Self Cleaning function After holding about 20 seconds the air conditioner will beep 5 times and OPERATION d...

Page 34: ...apacity 7 11 1 Cooling mode The fan speed of indoor unit operates automatically it relates with the compressor s operation Compressor s Operation Fan Speed ON L OFF SL The preset temperature will increase 1 C after the Comfort sleep mode has operated for 1 hour and automatically the temperature will increase another 1 C after the comfort sleep mode has operated for 2 hour The value of the preset t...

Page 35: ...unit Personal injury and property damage can result if the unit falls Before doing the electrical work attach an approved plug to the power supply cord Also make sure the equipment is properly earthed Appliance shall be installed in accordance with national wiring regulations If you detect any damage do not install the unit Contact your TOSHIBA dealer immediately CAUTION Exposure of unit to water ...

Page 36: ...mpressor technical process following installation conditions do apply 1 The power connection for the air conditioner has to be done at the main power distribution This distribution has to be of an impedance Normally the required impedance is reached at a 32A fusing point Air conditioner fuse has to be 16A max 2 No other equipment should be connected to this power line 3 For detailed installation a...

Page 37: ...older 8 Pan head wood screw 100 mm or more 45 mm or more 400 mm or more Saddle Vinyl tape Apply after carrying out a drainage test 600 mm or more Extension drain hose Not available provided by installer 400 mm or more 100 mm or more 600 mm or more 45 mm or more Extension drain hose Not available provided by installer 600 mm or more 600 mm or more 07 Class 10 Class 6 mm thick heat resisting polyeth...

Page 38: ...door unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind Use 8 mm or 10 mm anchor bolts and nuts If it is necessary to drain the defrost water attach drain nipple 9 and cap water proof 10 to the bottom plate of the outdoor unit before installing it Air inlet Air outlet Drain outlet 600 mm 90 mm 125 mm 108 mm 32 5 mm 86 mm 102 mm 320 mm 7 mm 3 0 Q ty One each 1 One ...

Page 39: ...rol holder x 1 Sasa zeolite Vitamin C filter x 1 Bio enzyme Gingko filter x 1 Part No 4 5 6 Part No 7 8 9 Others Name Owner s manual Installation manual The part marked with asterisk is packaged with the outdoor unit Part name Q ty Mounting screw 4 x 25 s x 6 Pan head wood screw 3 1 x 16 s x 2 Drain nipple x 1 For Heat pump model only Cap water proof x 2 For Heat pump model only ...

Page 40: ...V set or stereo equipment This is necessary to prevent image disturbances or noise interference The location of the remote control should be determined as shown below Fig 8 4 1 5 m 5 m 45 45 75 7 m 7 m Top view Indoor unit Axial distance Reception range Reception range Remote control Indoor unit Remote control Side view 8 4 2 Cutting a hole and mounting installation plate Cutting a hole When insta...

Page 41: ...m dia holes in the wall Insert clip anchors for appropriate 7 mounting screws NOTE Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it Installation plate Keep horizontal direction 8 4 3 Electrical work 1 The supply voltage must be the same as the rated voltage of the air conditioner 2 Prepare the power source for exclusive use with the air condit...

Page 42: ...ing and air inlet grille on the indoor unit CAUTION Be sure to refer to the wiring system diagram labeled inside the front panel Check local electrical cords and also any specific wiring instructions or limitations For Heating model Fig 8 4 5 Fig 8 4 6 For Cooling model Fig 8 4 7 Fig 8 4 8 NOTE Use stranded wire only Wire type H07 RN F or more How to install the air inlet grille on the indoor unit...

Page 43: ...heat insulator Fig 8 4 11 How to fix the drains cap 1 Insert hexagonal wrench 4 mm in a center head Fig 8 4 12 2 Firmly insert drains cap Fig 8 4 13 CAUTION Firmly insert the drain hose and drain cap otherwise water may leak In case of right or left piping After scribing slits of the front panel with a knife or a making off pin cut them with a pair of nippers or an equivalent tool Fig 8 4 14 In ca...

Page 44: ...ut off the insulating tape wound on the connecting pipe to avoid double taping at the joint moreover seal the joint with the vinyl tape etc Since dewing results in a machine trouble make sure to insulate both the connecting pipes Use polyethylene foam as insulating material When bending a pipe carefully do it not to crush it Installation plate Auxiliary pipes Indoor unit Connecting cable 8 4 5 Ind...

Page 45: ... discharged air do not disturb your neighbors A place which is not exposed to a strong wind A place free of a leakage of combustible gases A place which does not block a passage When the outdoor unit is to be installed in an elevated position be sure to secure its feet An allowable length of the connecting pipe is up to 10 m An allowable height level is up to 5 m A place where the drain water does...

Page 46: ... 1 8 kgf m 9 52 30 to 42 3 0 to 4 2 kgf m 90 Outer dia A of copper pipe Rigid Imperial 6 35 0 5 to 1 0 1 0 to 1 5 9 52 0 5 to 1 0 1 0 to 1 5 8 5 2 Refrigerant piping connection 1 Cut the pipe with a pipe cutter Fig 8 5 2 2 Insert a flare nut into the pipe and flare the pipe Projection margin in flaring A Unit mm Fig 8 5 3 Tightening connection Align the centers of the connecting pipes and tighten ...

Page 47: ...tioner when the pump stops 1 Connect the charge hose from the manifold valve to the service port of the gas side packed valve 2 Connect the charge hose to the port of the vacuum pump 3 Open fully the low pressure side handle of the gauge manifold valve 4 Operate the vacuum pump to start evacuating Perform evacuating for about 15 minutes if the piping length is 20 meters 15 minutes for 20 meters as...

Page 48: ...07GA E RAS 07GAX Fig 8 5 10 CAUTION Terminal block Screw Earth line Connecting cable Terminal screw Cord clamp Earth line 70 mm 10 mm 10 mm 60 mm 60 mm 10 mm 10 mm 50 mm Earth line Connecting cable Screw Cord clamp Earth line Terminal screw Terminal block CAUTION Wrong wiring connection may cause some electrical parts burn out Be sure to comply with local codes on running the wire from indoor unit...

Page 49: ... remote control to B setting Both units are set to A setting before shipment The remote control signal is not recived when the indoor unit setting is different from the remote control one 1 Set the remote control selector switch with the indoor unit 1 Turn the circuit breaker of the main power switch off before setting the selector switch 2 Remove the Air inlet grille and Front panel Refer to 10 1...

Page 50: ...l you the Auto Restart has been selected To cancel the Auto Restart follow the steps described in the section Auto Restart Function of the Owner s Manual Valve stem cap connection Service cap connection Valve cover 2 Set the remote control selector switch with the remote control B is indicated on the liquid crystal display when setting remote control selector switch to B A is not indicated on the ...

Page 51: ...d off 4 The compressor is not turned on and off even though the thermo control is operated in the Dry operation 5 The outdoor fan motor stops in the Heating operation 6 The compressor is not turned on even though the room temperature is in the range that the compressor is turned on 7 The operation mode changes in the Automatic operation 8 The Fan only operation continues in the Automatic operation...

Page 52: ...TION lamp is blinking 5Hz E OPERATION lamp is blinking 5Hz F OPERATION and TIMER lamps are blinking 5Hz G OPERATION and TIMER lamps are blinking Table 9 3 2 Diagnosis by detective operation The remote control does not work The outdoor fan does not rotate Turn off the power supply once then turn it on Try to operate the remote control The compressor operates The compressor does not operate The remo...

Page 53: ...mes per 1 sec 2 Press TIMER 8 button If there is no fault with a code the indoor unit will beep once Pi and the display of the remote control will change as follows Check the unit with all 35 check codes 00 to 22 as shown in Table 9 4 1 Press TIMER 9 button to change the check code backwards If there is a fault the indoor unit will beep for 10 seconds Pi Pi Pi Note the check code on the display of...

Page 54: ...or 2 If it is OK check P C board 1 Check heat thermal fuse is blow or not Terminal block part 2 If the thermal fuse is not blow check indoor fan motor Refer to trouble shooting flow charts Replace P C borad 1 Check connective cable correct if wiring is wrong 2 Check thermal fuse and Terminal blocks 3 If it is OK check P C board 1 If overload relay and themostat for compres sor are OK check refrige...

Page 55: ...S YES YES YES YES YES NO NO NO NO NO Does the thermal fuse blow Under PF Terminal Wrong wiring of AC cord or connecting cable is defective Replace the thermal fuse set Check connection Is the indication voltage DC12V or 5V of main P C board correct Does the CN14 connector the wrong connecting P C board is defective Replace the main P C board Is the voltage across C63 measured DC310V 340V Refer to ...

Page 56: ...PF Terminal Wrong wiring of AC cord or connecting cable is defective Replace the thermal fuse set Check connection Is the indication voltage DC12V or 5V of main P C board correct Does the CN14 connector the wrong connecting P C board is defective Replace the main P C board Is the voltage across C63 measured DC310V 340V Refer to the paragraph Pre check or defective circuit before power P C board bl...

Page 57: ...urn the wiring of the power relay is returned to the normal procedure To the paragraph of No Power turns on YES NO NO YES RAS 07GKHP E RAS 10GKHP E RAS 07GKP E RAS 10GKP E 4 3 1 2 Black White Red Blue RY01 3 4 T02 CN31 Indoor Terminal Block 1 2 Black White RY01 3 4 CN31 Indoor Terminal Block Green yellow L N Supply AC 220 240 V 50 60 Hz Green yellow L N Supply AC 220 240 V 50 60 Hz Brown Blue Brow...

Page 58: ...n on by pushing the START STOP button of the remote control Is AC 220 240V supplied between terminal block 1 2 Relays RY01 or Q16 or IC30 is failure Replace the P C board Is cable connection between indoor and outdoor units correct Correct cabling between indoor and outdoor units Does the OPERATION lamp blink See Power can not be turned on RAS 07GKPX RAS 10GKPX RAS 10GKPX V Green Yellow White Blac...

Page 59: ... Is cable connection between indoor and outdoor units correct Correct cabling between indoor and outdoor units Is the voltage across the outdoor terminal 1 2 AC 220 240V Cables between indoor and outdoor units are defective Are all the cords for compressor normal Re wire or replace the defective cords Is the compressor motor winding normal Check the winding resistor Compressor is defective Is the ...

Page 60: ...odel AC 220 240V Relays RY03 or Q25 or IC30 is failure Replace the P C board Is cable connection between indoor and outdoor units correct Correct cabling between indoor and outdoor units Is the voltage across the terminal 2 4 Heat pump model 1 2 Cooling only model AC 220 240V Cables between indoor and outdoor units are defective Are all the cords for outdoor fan motor normal Correct the wire or re...

Page 61: ...r can not be turned on Is the voltage across the indoor terminal 2 3 220 240V Relays RY04 or Q24 or IC30 is failure Replace the P C board Is cable connection between indoor and outdoor units correct Correct cabling between indoor and outdoor units Is the voltage across the outdoor terminal 2 3 220 240V Cables between indoor and outdoor units are defective Is the wiring of solenoid coil for 4 way v...

Page 62: ... and power cord Change the setting of cooling to high fan Does the cross flow fan rotate normally Repair the bearing of the fan Thermal fuse operated due to prevent temperature rising cause of incompleted connecting Shut off the power supply Turn on the power supply Does the fan speed become higher Operation stops Motor control circuit failure IC30 IC03 Q17 D38 R25 R26 or 12V power circuit failure...

Page 63: ...tting of cooling to hight fan Does the cross flow fan rotate normally Repair the bearing of the fan Thermal fuse operated due to prevent temperature rising cause of incompleted connecting Shut off the power supply Turn on the power supply Does the fan speed become higher Operation stops Motor control circuit failure IC30 IC03 Q17 D38 R25 R26 or 12V power circuit failire Replace the P C board Is th...

Page 64: ...ble when setting the temporary switch of the air conditioner main unit to TEST RUN or TEMPORARY AUTO Can any signal tone be heard when transmitting within 5 cm distance from the radio P C board is failure Replace P C board Is operation possible when the transmitter is moved nearer to the infrared sinnal receiver of the air conditioner Battery life Replace the batteries Reset the remote control by ...

Page 65: ...rs on the P C board hold the Whole housing Do not pull at the lead wire 2 Inspection procedres 1 When a P C board is judged to be defective check for disconnection burning or discolora tion of the copper foil pattern or this P C board 2 The P C board consists of the following 2 parts a Main P C board part power relay indoor fan motor drive circuit and control circuit C P U and peripheral circuits ...

Page 66: ...e terminal block AC 220 240V 1 All indicators light for 3 sec 2 Indicators do not indicate normally after approximate 3 sec 1 Compressor does not operate 2 OPERATION lamp blinks 1 Compressor does not operate 2 OPERATION lamp blinks 1 Motor does not rotate The key operation is accepted 2 The Motor rotates but it vibrates too much Shut off the power supply and remove the P C board assembly from the ...

Page 67: ...ibrates too much Shut off the power supply and remove the P C board assembly from the electronic parts base Remove the connecting cable from the terminal block Remove the connector for the motor and turn the power on If the OPERATION lamp blinks 0 5 sec ON 0 5 sec OFF when the power turning on the checking points described as 1 4 of right column are not necessary to perform Make the operation stat...

Page 68: ...e resistance value of thermo sensor Temperature 0 C 10 C 20 C 25 C 30 C Resistance value 33 8 20 35 12 59 10 00 7 99 kΩ 9 6 3 How to set cancel the self cleaning function The self cleaning function is set from a factory To cancel this function should keep press the temporary switch for 20 seconds till can hear the long combination sound and repeat the same procedure when need to set FILE NO SVM 06...

Page 69: ...he screw for the electrical part box Then remove the LED and the electrical part box from the main unit How to mount the electrical part 1 To put back the electrical part box lock it to the upper hook of the back body 2 Tighten the screws on the electrical part box 3 Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back ...

Page 70: ... assemble cross flow fan and fan motor to the unit please turn the fan motor unit the center of its terminal meets the top position of band motor R Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 7 mm 1 Remove the front panel electrical part horizontal louver heat exchanger and the cross flow fan followi...

Page 71: ...isconnect the connecting cable 4 Remove the upper cabinet 4 Screws 4 x 10L Pulling out upword 5 Remove the front cabinet 3 Screws 4 x 10L Pull the front right portion toward you and remove it pulling out upward 10 2 1 Outdoor Unit RAS 07GAH E RAS 07GA E RAS 07GAX 1 Common procedure No Part name Procedures Remarks Cord clamp 3 Screws Ø4 x10L 2 Screws Ø4 x 16L Electric parts cover Packed valve cover...

Page 72: ...ocedures Remarks Capacitor Screws 4 x10L Screws 4 x 10L band Capacitor for fan motor Capacitor for Compressor 1 Perform the common procedure 1 2 Remove the fixing screw 1 Screw 4 x 10L 3 Disconnect the lead wires 3 Capacitor for fan motor ...

Page 73: ...Perform the common procedure 1 2 Remove the fixing screw and the capacitor band 1 Screw 4 x 10L 3 Disconnect the lead wires 1 Perform the common procedure 1 2 Remove the fixing screw and the capacitor band 1 Screw 4 x 10L 3 Disconnect the lead wires 10 2 2 Outdoor Unit RAS 10GAH E RAS 10GA E RAS 10GAX RAS 10GAX V 1 Common procedure 2 Capacitor for compressor 3 Capacitor for fan motor No Part name ...

Page 74: ... BLOCK 3P 406 43T60077 FUSE TEMPERATURE 73 C 403 43T69371 SENSOR HEAT EXCHANGER 410 43T62003 CORD CLAMP 404 43T50314 SENSOR THERMOSTAT 411 43T69543 PC BOARD For RAS 07GKHP E For RAS 07 10GKHP E 411 43T69544 PC BOARD For RAS 10GKHP E 404 43T69005 SENSOR THERMOSTAT 411 43T69545 PC BOARD For RAS 07GKP E For RAS 07 10GKP E 411 43T69546 PC BOARD For RAS 10GKP E Description Description 401 402 404 403 4...

Page 75: ...43T62003 CORD CLAMP 403 43T69371 SENSOR HEAT EXCHANGER 411 43T69545 PC BOARD For RAS 07GKPX 404 43T69005 SENSOR THERMOSTAT 411 43T69546 PC BOARD For RAS 07GKPX 405 43T69542 PC BOARD ASSY WRS LED For RAS 10GKPX RAS 10GKPX V 406 43T69364 FUSE TEMPERATURE 414 43T60370 POWER CORD Description Description 401 404 403 406 405 410 411 414 ...

Page 76: ... BAND LEFT 206 43T70312 DRAIN HOSE 221 43T39321 MOTOR BAND RIGHT 207 43T79301 CAP DRAIN 222 43T21379 MOTOR FAN 208 43T21372 MOTOR STEPPING 223 43T11318 VIBRATION PROOF RUBBER 209 43T44379 REFRIGERATION CYCLE ASSY 224 43T82309 INSTALLATION PLATE For cooling model 225 43T69421 WIRELESS REMOCO 209 43T44386 REFRIGERATION CYCLE ASSY For heating model For heating model 225 43T69422 WIRELESS REMOCO 210 4...

Page 77: ...00448 FIXING PLATE VALVE 23 43T00460 UPPER CABINER ASSEMBLY 7 43T46308 VALVE PACKED 6 35 DIA 24 43T96304 BUSHING 8 43T00347 VALVE PACKED 9 52 DIA 25 43T62325 ELECTRIC PART COVER 9 43T47331 BONNET 6 35 DIA 26 43T19331 FIN GUARD 10 43T47332 BONNET 9 52 DIA 27 43T54316 RELAY OVERLOAD 11 43T47008 CAPILLARY TUBE 1 5 DIA 28 43T61308 ELECTRIC PARTS BASE 12 43T00449 FRONT CABINET 29 43T55339 CAPACITOR PLA...

Page 78: ...0 43T00394 UPPER CABINET COATING ASSEMBLY 6 43T00397 BACK CABINET COATING ASSEMBLY 21 43T63301 FIXING PLATE VALVE 7 43T47308 CAPILLARY TUBE 1 0 DIA 22 43T42314 BASE COATING ASSEMBLY 8 43T00347 VALVE PACKED 9 52 DIA 23 43T55338 CAPACITOR PLASTIC FILM 9 43T47332 BONNET 9 52 DIA 24 43T55325 CAPACITOR PLASTIC FILM 10 43T46308 VALVE PACKED 6 35 DIA 25 43T60323 TERMINAL 4P 11 43T47331 BONNET 6 35 DIA 26...

Page 79: ...448 FIXING PLATE VALVE 22 43T19330 PACKED VALVE COVER 7 43T46308 VALVE PACKED 6 35 DIA 23 43T00460 UPPER CABINER ASSEMBLY 8 43T00347 VALVE PACKED 9 52 DIA 24 43T96304 BUSHING 9 43T47331 BONNET 6 35 DIA 25 43T62325 ELECTRIC PART COVER 10 43T47332 BONNET 9 52 DIA 26 43T19331 FIN GUARD 11 43T47008 CAPILLARY TUBE 1 5 DIA 27 43T54303 RELAY OVERLOAD 12 43T00449 FRONT CABINET 28 43T61308 ELECTRIC PARTS B...

Page 80: ...TERMINAL COVER 18 43T41365 COMPRESSOR Made in China 6 43T00397 BACK CABINET COATING ASSEMBLY 19 43T62305 PACKED VALVE COVER 7 43T47007 CAPILLARY TUBE 1 2 DIA 20 43T00394 UPPER CABINET COATING ASSEMBLY 8 43T00347 VALVE PACKED 9 52 DIA 21 43T63301 FIXING PLATE VALVE 9 43T47332 BONNET 9 52 DIA 22 43T42313 BASE COATING ASSEMBLY 10 43T46308 VALVE PACKED 6 35 DIA 23 43T55338 CAPACITOR PLASTIC FILM 11 43...

Page 81: ... 75 FILE NO SVM 03004 1 TOSHIBA CARRIER THAILAND CO LTD 144 9 MOO 5 BANGKADI INDUSTRIAL PARK TIVANON ROAD TAMBOL BANGKADI AMPHUR MUANG PATHUMTHANI 12000 THAILAND ...