Toshiba RAS-M10YDCV-E, Service Manual

Page 1: ...R410A Heat Pump Model Cooling Only Model RAS M10YDV E RAS M10YDCV E RAS M13YDV E RAS M13YDCV E RAS M16YDV E RAS M16YDCV E PRINTED IN JAPAN Jul 2002 ToMo ...

Page 2: ...e Service Manual File No A01 0004 File No A01 0004 File No A00 9906 File No A01 0004 File No A01 0002 File No A00 9906 Product name Drain up kit Wired remote controller Model name RB F81E RBC SH A1LE Indoor unit Outdoor unit Heat Pump 4M27YAV E Model 3M26YAV E RAS M18YAV E Cooling Only 4M27YACV E Model 3M23YACV E RAS M18YACV E Heat Pump Model RAS Cooling Only Model RAS M10YDV E M13YDV E M16YDV E M...

Page 3: ...pressure tight force which were made for R410A only so that water or dust does not enter Moreover do not use the existing piping because there are problems about pressure tight force and impurity it CAUTION To Disconnect the Appliance from the Main Power Supply This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least ...

Page 4: ...n be sustained adequately Perform the specified installation work to guard against an earthquake If the air conditioner is not installed appropriately accidents may occur due to the falling unit If refrigerant gas has leaked during the servicing work ventilate the room immediately If the leaked refrigerant gas comes in contact with fire noxious gas may generate After the installation work confirm ...

Page 5: ...screws Owner s manual Installation manual RAS M10YDV E RAS M13YDV E RAS M16YDV E 2 7 3 7 4 5 1 1 1 4 0 5 0 5 5 1 1 1 1Ø 220 240 V 50 Hz 220 V 60 Hz 0 59 110 81 Multi blade blower 60 5 Low Low Med Med High 720 780 780 720 780 780 54 9 63 7 63 7 5 6 mmAq 6 5 mmAq 6 5 mmAq 35 3 41 2 41 2 3 6 mmAq 4 2 mmAq 4 2 mmAq 31 32 33 27 28 29 23 24 25 32 33 34 28 29 30 24 25 26 750 230 440 19 Full Operation Ø6 ...

Page 6: ...llation manual RAS M10YDCV E RAS M13YDCV E RAS M16YDCV E 2 7 3 7 4 5 1 1 1 1Ø 220 240 V 50 Hz 220 V 60 Hz 0 59 110 81 Multi blade blower 60 5 Low Low Med Med High 720 780 780 54 9 63 7 63 7 5 6 mmAq 6 5 mmAq 6 5 mmAq 35 3 41 2 41 2 3 6 mmAq 4 2 mmAq 4 2 mmAq 31 32 33 27 28 29 23 24 25 750 230 440 19 Full Operation Ø6 35 Ø6 35 Ø6 35 Ø9 52 Ø9 52 Ø12 7 R410A 4 wires includes earth 21 32 1 1 2 Ø3 5 x ...

Page 7: ...t RB F81E Accessory sold separately Drain piping connecting port Nominal Ø20 Vinyl chloride pipe Gas side D Duct connecting flange Require at site Duct connecting flange Require at site 640 Inside flange 216 2 Inside flange 19 7 650 Inside flange 228 Inside flange 440 29 7 350 Hanging bolt pitch 40 118 211 612 D Ø9 52 Ø12 7 Model M10 M13 M16 ...

Page 8: ...GREEN YEL YELLOW 1 2 3 4 5 RED BLK WHI BLU PUP GRY BLK WHI RED BLU PUR GRY BLK HEAT EXCHANGER SENSOR TC INFRARED RAYS RECEIVING AND INDICATING PARTS MAIN P C BOARD MCC 875 DRAIN UP KIT OPTION FAN MOTOR 3 4 2 5 1 5 1 2 3 4 5 1 2 1 2 1 2 1 2 1 2 3 1 2 3 1 3 1 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 1 3 5 3 1 3 1 3 1 3 1 3 4 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 ...

Page 9: ...control relay Type MF 200 60 4B TT 03 3 TMP87PM40AN HF 2430 253Y0R8 CMPS45B155UYF CMPS45B305UYF TSCR6 3A 15G471K G2R 1 H Specifications Output Rated 60W 4 pole 1 phase 220 240 50Hz 220 60Hz Winding resistance Ω M coil A coil at 20 C 73 8 100 10kΩ at 25 C AC 240V Secondary DC 15V DC 500mA 10kΩ at 25 C 25mH AC 0 8A 1 5µF AC 450V M10 M13 3 0µF AC 450V M16 T6 3A AC 250V 470V 10A AC 250V 5 SPECIFICATIO...

Page 10: ...IT Evaporator Allowable height difference Allowable pipe length Connecting pipe Thickness 0 8mm Ø6 35 Connecting pipe Thickness 0 8mm Ø12 7 Sectional shape of heat insulator OUTDOOR UNIT TA Multi blade fan TC TC 6 REFRIGERANT CYCLE DIAGRAM RAS M10YDV E RAS M10YDCV E RAS M13YDV E RAS M13YDCV E RAS M16YDV E RAS M16YDCV E The allowable pipe length charge amount of refrigerant and allowable height dif...

Page 11: ...e Sensor Infrared Rays Signal Receiver Initializing Circuit Clock Frequency Oscillator Circuit Power Supply Circuit Infrared Rays Wireless Remote Controller RAS M10YDV E M13YDV E M16YDV E Heat Pump Model RAS M10YDCV E M13YDCV E M16YDCV E Cooling Only Mpdel Operation START STOP Thermo Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting ECO SLEEP Hi POWER Operation Mode Selection AUTO COO...

Page 12: ...heat exchanger sensor Prevent freezing control Indoor fan motor operation control LED display control Transferring of operation command signal Serial signal to the outdoor unit Reception of information of operation status Serial signal including outside temp data from the outdoor unit and judgment display of fail 2 Role of outdoor unit controller Receiving the operation command signal Serial signa...

Page 13: ...fan speed 4 Contents of operation command signal Serial signal from outdoor unit controller to indoor unit controller The following signals are sent from the outdoor unit controller The current operation mode The current compressor revolution Outdoor temperature Existence of protective circuit operation For transferring of these signals the indoor unit controller monitors the contents of signals a...

Page 14: ... the COOL Position Once the setting is made the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing START STOP button A cooling operation signal is transmitted to outdoor unit The indoor fan motor operates as shown in Fig 8 2 2 when FAN button is set to AUTO The motor operates with a constant air flow when the FAN button is set m...

Page 15: ... the operation command signal sent from the indoor unit NOTE 1 Middle motor speed between L and UL Fig 8 2 3 Setting of air flow 1 Dehumidifying preferential Cooling capacity control The cooling capacity and room temperature are controlled by changing the compressor motor speed according to both the difference between the temperature detected by the room temperature sensor and the temperature set ...

Page 16: ...ature of the outdoor heat exchanger detected by the outdoor heat exchanger is 20 C or lower contin ued for 3 minutes or more b The counted time is 28 minutes or more and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is 8 C or lower and temperature lowered by 2 5 C than the minimum value of the outdoor heat ex changer during 10 to 15 minutes count time...

Page 17: ...g the operation mode COOL FAN ONLY HEAT select an operation mode again when a status that the compressor was turned off by the room temperature or outside air tem perature continues for 15 minutes 8 2 6 ECO Timer Operation When you push the ECO button during cooling Dry heating or A operation the air conditioner will start the following operation The fan speed will be automatically controlled Cool...

Page 18: ...utes 30 seconds Fig 8 4 2 Thermo OFF Thermo ON Drain pump ON ON Float switch CLOSE Compressor ON OFF ON Indoor fan ON Operation starts Drain pump ON Float switch OPEN Compressor OFF Indoor fan Compressor stops Drain pump continues operation Operation starts at overflowing Overflow detection durling operation ON Overflow detection ON ON CLOSE OPEN CLOSE ON ON OFF ON Overflow stops 1 2 30 2 2 30 To ...

Page 19: ... the unit to restart and resume the set operating conditions in the event of a supply power shutdown without the use of the remote controller The operation will resume without warning three minutes after the power is restored INFORMATION The AUTO RESTART FUNCTION is not set to work on shipment from the factory and so it is necessary to set it to function as required CAUTION When wired remote contr...

Page 20: ...d 5 Off timer button OFF Push this button to set the OFF timer 6 On timer button ON Push this button to set the ON timer 7 Reserve button SET Push this button to reserve time settings A receiving beep is heard 8 Cancel button CLR Push this button to cancel ON timer and OFF timer A receiving beep is heard 9 High power button Hi POWER Push this button to start the high power opera tion CAUTION When ...

Page 21: ...ck time display The time set for timer operation or clock time is indicated The present time is always indicated except for TIMER operation 6 High power display Indicates when the High power operation starts Push the Hi POWER button to start and push it again to stop the operation 7 P MEMORY display Flashes for 3 seconds when the MEMO button is pushed during operation P mark is indicated when the ...

Page 22: ...d 2 5mm H07RN F or 245IEC66 or 3 5mm AWG 12 Connecting cable H07RN F or 245IEC66 1 0mm or more Thermal insulation for refrigerant pipe 10mm or more thermal insulating foam polyethylene Thermal insulation for drain pipe 10mm or more foam polyethylene Drain pipe Outer 26mm diam Tapes Grounding cable 1 6mm diam or more Shape Shape Part name Elbow thermal insulating cover Batteries Manganese Black scr...

Page 23: ...ures are needed Place exposed to oil vapor oil smoke or corrosive gas Place where organic solvent is used nearby Place close to a machine generating high frequency Place where the discharged air blows directly into the window of the neighboring house For outdoor unit Place where noise of the outdoor unit is easy to transmit When installing the air conditioner on the boundary with the neighbor pay ...

Page 24: ...n of Indoor Unit WARNING Install the air conditioner certainly at a place to sufficiently withstand the weight If the strength is insufficient the unit may fall down resulting in human injury Perform a specified installation work to guard against an earthquake An incomplete installation can cause accidents by the units falling and dropping Return air methed is choiced from rear or under direction ...

Page 25: ...herefore check the relational position in the following figure Fig 9 3 3 1 Hanging down of indoor unit Refer to installation figures of hanging material and hanging bolt Adjustment of hanging bolt length and nut position Adjust hanging bolt length and nut position as shown in the figure below before hanging down the indoor unit Fig 9 3 4 NOTE Be sure to set the indoor unit horizontally so as not t...

Page 26: ...plying Supplying Returning Return air panel Indoor unit 200mm diam round duct Supply chamber Air filter Concealed duct type Fig 9 3 5 Fig 9 3 6 Ledge ceiling concealed duct type Fig 9 3 7 Fig 9 3 8 NOTE Opening area of the return grille should be larger than one of the return port of the indoor unit 9 3 2 Restriction to Installation 1 Installation space As shown in the figure keep space around the...

Page 27: ... of external static pressure 80 70 60 50 40 30 20 10 0 8 7 6 5 4 3 2 1 0 200 300 400 500 600 700 800 900 Air volume m hr External static pressure mmAq External static pressure Pa Air volume limit Min 410m hr Upper limit of external static pressure Air volume limit Max 780m hr High tap Low tap Lower limit of external static pressure 80 70 60 50 40 30 20 10 0 8 7 6 5 4 3 2 1 0 200 300 400 500 600 70...

Page 28: ...wool of weight by 64kg m3 Fig 9 4 6 Round duct Fig 9 4 5 In case of using the round duct use the thermal insulator of thickness by 25mm or more and inner diameter by 150mm or more to the duct board If the inner diameter is not enough resistance generates as the result air does not flow smoothly and loss of the static pressure increases For the thermal insulator use high density glass wool of weigh...

Page 29: ...by pushing to the arrow direction Outside corner direction Round duct Flange Fit the seal thermal insulator 25mm width 6mm thickness by pushing to the arrow direction so that no clearance can be found between the flange and the round duct Cover for return air Square duct Fig 9 4 10 Round duct Fig 9 4 11 9 4 4 Caution for Safety 1 Return air side When you do not connect the duct to the return air s...

Page 30: ...e high tempera ture generates on the periphery in the cooling time Especially at attic and etc temperature difference increases between the supply air and outside of the duct and dewing may occur Dewing on the surface of the thermal insulator covering exposure of the metal connecting section or leaking portion of the cooling air may cause a trouble such as falling of water drop 4 Thermal insulatio...

Page 31: ...y of pipes Set pipes so that the end of drain pipe is not dipped in water and also keep space with 50mm or more to the ground After piping work check water drains smoothly Hole should be made at a slight downward slant to the outdoor side When connecting extension drain hose insulate the connecting part of extension drain hose with shield pipe Fig 9 5 2 Fig 9 5 3 9 5 3 Connection of the Drain Hose...

Page 32: ... 0 to 0 5 Same as left 0 to 0 5 Same as left 0 to 0 5 Same as left Conventional tool used R410A R22 1 0 to 1 5 0 5 to 1 0 1 0 to 1 5 0 5 to 1 0 1 0 to 1 5 0 5 to 1 0 Imperial Wing nut type Flaring size A Unit mm Outer diam of copper pipe 6 35 9 52 12 7 A R410A R22 9 1 9 0 13 2 13 0 16 6 16 2 0 0 4 In the case of flaring for R410A with the conventional flare tool pull out it approx 0 5 mm more than...

Page 33: ...ve 4 Operate the vacuum pump to start for evacuating Perform evacuating for about 35 minutes if the piping length is total 70 meters 25 minutes for total 50 meters assuming a pump capacity of 27 liters per minute Then confirm that the compound pressure gauge reading is 101 kPa 76 cmHg 5 Close the low pressure side valve handle of gauge manifold 6 Open fully the valve stem of the packed valves both...

Page 34: ...wer and inter connect ing cables when peeling them Be sure to comply with local cords on running the wire from outdoor unit to indoor unit size of wire and wiring method etc Use the power cord and Inter connecting cable with specified thickness specified type and protective devices specified How to wire 1 Connect the connecting cable to the terminal as identified with their respective matched numb...

Page 35: ...er failure etc Do not use this switch when the unit itself is in trouble Using VOLTAGE1 and VOLTAGE2 switches select an appropriate voltage according to supplied voltage Voltage 220V 230V or 240V can be selected REMOCON priority select switch When the indoor units are nearly set set both indoor unit and remote controller to A or B for selecting the priority Remote controller sensor The remote cont...

Page 36: ...tric Wires When you connect the wires to the terminals be sure to loosen the parts box before work If an incomplete connection is done a contact failure may be caused and resulted in a danger of an electric shock and so on Work under condition that the parts box is loosened Work under condition that the parts box is fixed 9 10 Voltage Setting The most suitable voltage can be set up by combining th...

Page 37: ...g way electric parts may be damaged Please read through this instructions before fitting accessories 10 1 1 Specifications Indoor unit 48 7 70 200 166 64 34 75 24 5 45 14 Indoor unit Drain hose port O D Ø19 Drain tube port V P20 O D Ø26 Drain up kit Be careful with the gap 245 5 170 11 52 5 90 Model Power supply Power consumption Discharge flow rate Drain port dia Safety device Weight Outside dime...

Page 38: ...allation manual This sheet 1 W Drain hose holder 1 4 5 1 3 2 7 5mm 5mm Keep the following in mind Follow steps described in this instructions to install correctively the drain up kit otherwise water leak may occur Make sure that the air conditioner is placed level or slopes down toward the drain port by 5mm or less Make sure that the drain hose slopes down toward the drain up kit ...

Page 39: ...f the drain up kit as deep into the port as the O ring of the drain hose reaches the groove of the drain hose port 4 Using two setscrews secure the drain up kit to the indoor unit 5 Remove the short pin connector 2P blue arranged behind the electrical parts box of the indoor unit The 2P and 3P connectors arranged behind the electrical parts box of the indoor unit should be connected with the other...

Page 40: ...d adhesive to joints to prevent water from getting out Apply the insulation material 10 mm or thicker wall of formed polyethylene to the drain tubing arranged indoor Secure a section of the drain tubing near to the drain up kit so that no unnecessary force is applied to the drain tubing Fig 10 1 6 Finally allow the water from the heat exchanger to flow through the installed drain tube to make sure...

Page 41: ... correct installation Install the remote controller at a place to easy to handle upon consultation with users Using the attached remote controller cable the remote controller can be installed within 10m from the indoor unit Max 30m When the remote controller cable exceeding 10m is necessary please procure it locally Remote controller cable Vinyl cap tire round cord 0 3mm2 The clock display disappe...

Page 42: ...n of relay unit 1 U si ng 3 screw s fix relay unit to the opposite side to the electric parts box of the indoor unit Fig 11 1 5 2 Insert the lead wires of relay unit into connector CN201 on mini P C board and CN23 of the main P C board Fig 11 1 6 Using the cord clamp fix the lead wires to be connected to CN201 3 Mount each cover of the electric parts box and then mount the electric parts box to th...

Page 43: ...eration and settings appear 1 MODE SELECT displays These indicate the selected operating mode 2 SET TEMPERATURE display This indicates the selected temperature setting 3 These indicate the CLOCK ON TIME and OFF TIME modes 4 This indicates the present time ON or OFF times or the inspection numbers 5 OPERATION display This display lights while the air conditioner is operating 6 PREHEAT DEFROST displ...

Page 44: ...n begins 5 FAN SELECT switch This is used to select the speed at which the cool or warm air is to be blown out Each time it is pushed the displays light up in the following sequence AUTO LOW MED HIGH 6 TEMP CONTROL switch These are used to adjust the room temperature Push the switches to set the desired temperature The indicated figure 17 to 30 C serves as a guideline for the temperature settings ...

Page 45: ...er inverter Therefore if the power supply is turned off charge charging voltage DC280V remains and discharging takes a lot of time After turning off the power source if touching the charging section before discharging an electrical shock may be caused Discharge the electrolytic capacitor completely by using soldering iron etc Discharging method 1 Remove the inverter cover plating by opening four m...

Page 46: ...ect button is operated The set value of the remote controller should be below the room temperature In AUTO mode the operation mode is changed In HEAT mode the compressor motor speed does not increase up to the maximum speed or decreases before the tempera ture arrives at the set temperature For Heat pump model only Cool Dry or Heat operation cannot be performed For Heat pump model only Description...

Page 47: ...t operation for connecting cable and serial signal system Protective circuit operation for outdoor P C board Protective circuit operation for others including compressor Indoor indication lamp flashes Which lamp does flash NOTES 1 The contents of items B and C and a part of item E are displayed when air conditioner operates 2 When item B and C and item B and a part of item E occur concurrently pri...

Page 48: ...s for approx 10 seconds Check the check code in the indication part of the remote controller 2 digits alphanumeric characters are displayed in the indication part of the remote controller All the lamps of the air conditioner flash 5 times for 1 second To release the self diagnosis function push button Pushing the button once displays the operation stop and pushing the button twice returns the disp...

Page 49: ...ioner status Operation continues Operation continues All off Operation continues Outdoor units stop Operation continues Operation continues Condition Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Flashes when trouble is detected on return serial signal and normal status when signa...

Page 50: ...d when error is detected Displayed when error is detected Displayed when error is detected Judgment and action Even if trying operation again all operations stop immediately Replace P C board 1 Even if connecting lead wire of compressor is removed position detect circuit error occurred Replace P C board 2 Measure resistance between wires of compressor and perform short circuit Replace compressor E...

Page 51: ...r Is the lead wire disconnected from the infrared rays receive parts Is AC 220 240V supplied to the primary side of the power supply transformer Is the voltage display on the bottom side of the P C board normal DC12V or DC5V Does the transmission indicator of the remote controller flash normally and is the transmission really performed Operations DC12V DC5V power supply circuit failure DB01 C02 Q0...

Page 52: ...failure Replace the P C board Motor control circuit IC01 IC05 D06 Q07 or 12V power circuit Q01 D02 failure Are lead wires of P02 and P03 connected to MF capacitor Does the stop at the operation stop condition Does the rotating speed of the fan lower Does AC120V or higher voltage apply to between red and black lead of the motor When rotating the Multi blade fan by hand at the operation stop conditi...

Page 53: ...hen the transmitter is moved nearer to the infrared signal receiver of the air conditioner Battery life Can any signal tone be heard in a transistor radio when transmitting within 5cm distance from the radio Does the transmission indicator light Is there any receiving sound and operation Push the RESET button at the lower part with tip of pencil etc Replace the P C board Replace the remote control...

Page 54: ...ke the operation status by pusing once the START STOP button 1 The time of the restart delay timer is shortened 2 Cool operation 3 Air volume AUTO 4 Make the setting tempera ture lower enough than room temperature 5 Continuous operation Start the operation with the following condition 1 Operation Cooling 2 Airflow High fan 3 Continuous operation Check point Symptom 1 Is the fuse F01 blown Voltage ...

Page 55: ... 55 CN15 D06 F01 R29 R92 IC06 CN14 CN23 CN12 CN11 CN13 C02 F02 IC02 Q01 D02 Q02 CN05 CN24 F01 IC06 10 pin Q03 CN03 DB01 GND 5 V 12 V 12 6 2 P C Board Layout Top View Bottom View ...

Page 56: ...f How to judge whether remote controller is good or bad of the Judgment of trouble by symptom Using a tester measure the resistance value of each winding coil For P C board side proceed to the item Only indoor fan does not oper ate of Judgment of Trouble by Every Symptom 2 3 Remote controller Indoor fan motor MF 200 60 4B BLK Fan motor Erectric psrts box P C board BLK WHI RED BLU PUR GRY RED WHI P...

Page 57: ...is failed poisoning of carbon monoxide may be caused 3 Do not lay flammables The fire of the welding machine may catch the flammables 13 1 Indoor Unit No 1 Part name Fan motor Multi blade fan Procedure 1 Remove 8 fixing screws Ø4 x 8L of the suction cover 2 Remove two motor lead wires from connector of the fan motor 3 Remove TA sensor lead from P shape clamp 4 Remove 8 fixing screws Ø4 x 10L of th...

Page 58: ...r 3 Disconnect the connector inserted in the connector at the rear side of the electric parts box 4 Remove cover of the terminal block Ø4x10L Grade 3 with washer 5 Remove two fixing screws Ø4x10L of the electric parts box to pull out the electric parts box 6 Remove two fixing screws Ø4x10L of the electric parts box cover to take out the electric parts box cover Remaks 1 5 6 4 2 3 ...

Page 59: ...3020327 Fan Multiblade 208 43072369 Pan Ass y Drain Location Part Description No 209 43044755 Refrigeration Cycle Ass y M10YDCV E M13YDCV E M10YDV E M13YDV E 210 43044756 Refrigeration Cycle Ass y M16YDCV E M16YDV E 211 43097164 Screw 212 43060643 Clamp Cord 213 43089132 Cover Terminal Insulator 214 4306A087 Connector Ass y FM 215 43063329 Holder Remote controller 216 43070177 Hose Drain 217 43019...

Page 60: ...4306S337 P C Board Ass y M16YDV E M16YDCV E Location Part Description No 401 43050408 Sensor Themo 402 43050382 Sensor TC F6 403 43058267 Transfomer Power TT 03 3 405 43060967 Connector Ass y D 406 43063327 Clamp Cord 407 43068352 P C Board Ass y Switch 408 4306S044 P C Board Ass y WRS LED 410 4306A081 Terminal Block 3P 411 43055516 Capacitor Alumifilm 3 0MFD 450V M16YDV E M16YDCV E 407 408 410 40...

Page 61: ...8 Manual 10 43070178 Hose Drain Location Part Description No 1 43121667 Pump Drain PJV 0764 2 43051325 Switch Float 3 43072371 Pan Drain 4 43068037 Clamp Cord 5 43071019 Outlet Drain The minimum reservation period of the maintenance parts for TOSHIBA air conditioners is defined as 9 years after the manufacturing end 9 7 5 2 4 10 3 6 8 1 ...

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