Toshiba RAV-SM1106BT-E, Service Manual

Page 1: ... SPLIT TYPE INDOOR UNIT DIGITAL INVERTER Concealed Duct Type RAV SM406BT E RAV SM406BT TR RAV SM456BT E RAV SM456BT TR RAV SM566BT E RAV SM566BT TR RAV SM806BT E RAV SM806BT TR RAV SM1106BT E RAV SM1106BT TR RAV SM1406BT E RAV SM1406BT TR RAV SM1606BT E RAV SM1606BT TR ...

Page 2: ...sh the operation stop button of the remote controller to return to the usual operation CONTENTS Original instruction 4 Warning Indications on the Air Conditioner Unit 6 Precaution for Safety 7 New Refrigerant R410A 14 1 Safety Caution Concerned to New Refrigerant 14 2 Cautions on Installation Service 14 3 Pipe Materials 14 1 AIR DUCTING WORK 16 1 1 Static Pressure Characteristics 16 2 CONSTRUCTION...

Page 3: ...or Unit No Position 82 10 DETACHMENTS 83 11 EXPLODED VIEWS AND PARTS LIST 89 11 1 RAV SM406BT E RAV SM456BT E RAV SM566BT E 89 11 2 RAV SM806BT E 91 11 3 RAV SM406BT TR RAV SM456BT TR RAV SM566BT TR 93 11 4 RAV SM806BT TR 95 11 5 Electric parts RAV SM406BT E TR RAV SM456BT E TR RAV SM566BT E TR RAV SM806BT E TR 97 11 6 RAV SM1106BT E RAV SM1406BT E RAV SM1606BT E 98 11 7 RAV SM1106BT TR RAV SM1406...

Page 4: ...s who have been trained and is thus thoroughly acquainted with the knowledge related to this work The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and is...

Page 5: ...ction for electricians and from heat Insulating shoes Clothing to provide protection from electric shock Helmets for use in industry Shoes with additional protective toe cap Gloves to provide protection for electricians and from heat Indication DANGER WARNING CAUTION Explanation Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the thi...

Page 6: ...get burned when removing this panel CAUTION Do not touch the aluminum fins of the unit Doing so may result in injury CAUTION BURST HAZARD Open the service valves before the operation otherwise there might be the burst Description WARNING ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing WARNING Moving parts Do not operate unit with grille removed Stop the unit ...

Page 7: ...he electrical parts are repaired you will still risk receiving an electric shock For this reason short circuit the high voltage capacitor terminals to discharge the voltage before proceeding with the repair work For details on the short circuiting procedure refer to the Service Manual You may receive an electric shock if the voltage stored in the capacitors has not been sufficiently discharged Pla...

Page 8: ...ts do not remove the electrical control box cover of the indoor unit or service panel of the outdoor unit When work involving the removal of these parts is required contact a qualified installer or a qualified service person Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws Use of wiring which does not meet the specifications...

Page 9: ... the disassembled parts and connect and lead the removed wires as before Perform the work so that the cabinet or panel does not catch the inner wires If incorrect assembly or incorrect wire connection was done a disaster such as a leak or fire is caused at user s side After the work has finished be sure to use an insulation tester set 500V Megger to check the resistance is 1MΩ or more between the ...

Page 10: ...o be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down set the circuit breaker to the OFF position and then wait at least 10 minutes before opening the service panel If you fail to heed this warning you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to the touc...

Page 11: ...hat may be subject to a risk of expire to a combustible gas If a combustible gas leaks and becomes concentrated around the unit a fire may occur Install the indoor unit at least 2 5 m above the floor level since otherwise the users may injure themselves or receive electric shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running Install a circuit...

Page 12: ... in reputing injury etc 1 Refer to the Definition of Qualified Installer or Qualified Service Person Declaration of Conformity Manufacturer Toshiba Carrier Corporation 336 Tadehara Fuji shi Shizuoka ken 416 8521 JAPAN Authorized Nick Ball Representative TCF holder Toshiba EMEA Engineering Director Toshiba Carrier UK Ltd Porsham Close Belliver Industrial Estate PLYMOUTH Devon PL6 7DB United Kingdom...

Page 13: ...AV SM566BT E RAV SM806BT E RAV SM1106BT E RAV SM1406BT E RAV SM1606BT E RAV SM406BT TR RAV SM456BT TR RAV SM566BT TR RAV SM806BT TR RAV SM1106BT TR RAV SM1406BT TR RAV SM1606BT TR Sound power level dBA Cooling Heating Weight kg 23 23 23 30 40 40 40 23 23 23 30 40 40 40 ...

Page 14: ... others do not mix in because pipes are affected by impurities such as water oxide scales oil etc Use the clean pipes Be sure to brazing with flowing nitrogen gas Never use gas other than nitrogen gas 4 For the earth protection use a vacuum pump for air purge 5 R410A refrigerant is azeotropic mixture type refrigerant Therefore use liquid type to charge the refrigerant If using gas for charging com...

Page 15: ...ng of flare nut Evacuating refrigerant charge run check etc Vacuum evacuating Refrigerant charge Refrigerant charge Gas leakage check R410A air conditioner installation Existence of Whether conventional new equipment for R410A equipment can be used Yes Note Yes Note Yes No Yes No Yes No Yes Yes Yes No Yes No Conventional air conditioner installation Whether conventional equipment can be used Yes N...

Page 16: ...160 570 770 670 970 870 1170 1070 1370 1270 1470 Standard air volume 1200 m h Standard filter pressure loss External static pressure Pa Air Volume m h 0 20 40 60 80 100 120 140 160 1000 1200 1400 1600 1800 2000 2200 2400 2600 Standard air volume 1200 m h Standard filter pressure loss SM40 SM45 SM56 type SM80 type SM110 SM140 SM160 type Upper limit of external static pressure 120 Pa Lower limit of ...

Page 17: ... 17 2 CONSTRUCTION VIEWS EXTERNAL VIEWS RAV SM406BT RAV SM456BT RAV SM566BT RAV SM806BT RAV SM1106BT RAV SM1406BT RAV SM1606BT ...

Page 18: ... 18 ...

Page 19: ... 19 3 WIRING DIAGRAM ...

Page 20: ...otor SM806BT Output Rated 150W 220 240V ICF 340W150 1 3 Fan motor SM1106BT SM1406BT SM1606BT Output Rated 250W 220 240V ICF 340W250 1 4 Thermo Sensor TA sensor 10kΩ at 25 C 328mm 5 Heat exchanger sensor TCJ sensor 10kΩ at 25 C Ø6mm 1000mm 6 Heat exchanger sensor TC sensor 10kΩ at 25 C Ø6mm 1000mm 7 Float switch FS 0218 102 8 Drain pump motor MDP 1401 9 Reactor 14mH 4A CH 49 Z T ...

Page 21: ...vailable to connect the Schedule remote controller to the simple wired remote controller Same as left 2 3 Follower A B A B Same as left 2 2 Follower A B DC5V DC5V Indoor unit 1 Heder Indoor control P C board MCC 1631 Drain pump Indoor fan motor CPU H8 36109 Driver DC12V DC5V DC20V External output Remote controller communication circuit Display LCD Function setup Key switch CN2 CN1 3 CPU Display LE...

Page 22: ...er unit Same as left 2 3 Follower A B Same as left 2 2 Follower A B Indoor unit 1 Heder Indoor control P C board MCC 1631 Drain pump Indoor fan motor CPU H8 36109 Driver DC12V DC5V DC20V A B External output Remote controller communication circuit Receive circuit Function setup SW CPU Buzzer Display LED DC5V Temporary operation SW Power circuit Remote controller communication circuit Power circuit ...

Page 23: ... A B A B A B A B Same as left 2 2 Follower A B DC5V DC5V Indoor unit 1 Heder Indoor control P C board MCC 1631 Drain pump Indoor fan motor CPU H8 36109 Driver DC12V DC5V DC20V External output Remote controller communication circuit Display LCD Function setup Key switch CN2 CN1 3 CPU Display LED Display LCD LCD driver CPU Power circuit Remote controller communication circuit Function setup Key swit...

Page 24: ...Setup temp To Outside temp K deg Wired type Wireless type COOL DRY 18 C to 29 C 17 C to 30 C HEAT 18 C to 29 C 17 C to 30 C AUTO 18 C to 29 C 17 C to 30 C Cooling thermo OFF Fan Setup air volume Cooling operation Heating operation 1 0 Ta C Ts α 1 0 Remote controller command STOP FAN COOL DRY HEAT AUTO Control outline Air conditioner stops Fan operation Cooling operation Dry operation Heating opera...

Page 25: ...ue of the frequency command and then the present frequency command is corrected Ts n Ta n Room temp difference n Counts of detection Ta n Ta n 1 Varied room temp value n 1 Counts of detection of 1 minute before 4 Dry operation The frequency correction control is same as those of the cooling operation However the maximum frequency is limited to approxi mately S6 Note When LOW is set up the maximum ...

Page 26: ...eration has started select a downward slope for the fan speed that is the high position If the temperature is just on the difference boundary the fan speed does not change Mode in the parentheses indicates one in automatic cooling operation HEAT Value in the parentheses indicates one when thermostat of the remote controller works Value without parentheses indicates one when thermostat of the body ...

Page 27: ...cted temperature of Tc sensor or Tcj sensor As shown below the upper limit of the revolution frequency is restricted However B zone is assumed as C zone for 6 minutes and after when the compressor activated In defrost operation the control value of Tc is shifted by 6 C Remarks Self clean is displayed In D and E zones the priority is given to air volume selection setup of remote controller In A zon...

Page 28: ...detected the timer is cleared and the operation returns to the normal operation If the commanded frequency becomes S0 because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected and the indoor fan operates with L mode In heating operation the freeze preventive control works if 4 way valve is not exchanged and the following conditions are s...

Page 29: ...after operation start temperature is con trolled between values in parentheses of A and B 1 In cooling operation including Dry operation the drain pump is usually operated 2 If the float switch works while drain pump drives the compressor stops the drain pump continues the operation and a check code is output 3 If the float switch works while drain pump stops the compressor stops and the drain pum...

Page 30: ...ase of wireless remote controller 1 When TEMPORARY button is pushed for 10 seconds or more Pi sound is heard and the operation changes to test run After approx 3 minutes a cooling operation starts forcedly Check cool air starts blowing If the operation does not start check wiring again 2 To stop a test operation push TEMPORARY button once again Approx 1 second Check wiring piping of the indoor and...

Page 31: ... case of the wireless remote controller the con tents to be operated are same though the display lamp does not change If an item prohibited by the central control mode is operated from the remote controller it is notified with receiving sound Pi Pi Pi Pi Pi 5 times 1 Selecting AUTO mode enables an energy saving to be operated 2 The setup temperature is shifted corrected in the range not to lose th...

Page 32: ...lean change CODE No D4 from 0000 Display At shipment to 0001 Non display And it is not also on the wireless remote controller It is recognized as STOP from the remote monitor side Compressor ON period 0 to 10 min 10 to 60 min 60 min to Self clean operation period None 1 hour 2 hours FAN Fan UL Drain pump STOP No 17 Item DC motor Remarks Check code P12 Outline of specifications 1 When the fan opera...

Page 33: ...ation with the outdoor units 3 Using the indoor CODE No D1 1 bit Valid Invalid of this function is set up at the customer s side The setup by CODE No is Invalid 0 Valid 1 and Invalid 0 has been set at the shipment 4 This operation is the heating operation which sets 8 C as the setup temperature of the target 5 This function starts operation by pushing temperature button during heating operation be...

Page 34: ... 34 5 3 Indoor Print Circuit Board MCC 1631 ...

Page 35: ...ON 4 Cooling output ON while air conditioner in cooling or related operation COOL DRY or cooling under AUTO mode 5 Heating output ON while air conditioner in heating operation HEAT or heating under AUTO mode 6 Fan output ON while indoor fan ON air cleaner in use or via interlock wiring External error input CN80 1 DC12 V COM Generates test code L30 and automatically shuts down air conditioner only ...

Page 36: ...ng fan operation Is not an overflow error detected on the indoor unit Is not outside high temperature operation controlled in heating operation 2 Indoor fan does not rotate Does not cool air discharge preventive control work in heating operation 3 Outdoor fan does not rotate or air volume changes Does not high temperature release operation control work in heating operation Does not outside low tem...

Page 37: ...ol air discharge preventive control work in heating operation 3 Outdoor fan does not rotate or air volume changes Does not high temperature release operation control work in heating operation Does not outside low temperature operation control work in cooling operation Is not defrost operation performed 4 ON OFF operation cannot be performed from remote controller Is not forced operation performed ...

Page 38: ...ice of 1 Outdoor high pressure system error outdoor unit worked Negative phase detection error Heat sink overheat error Outdoor unit error Gas leak detection error 4 way valve system error Indoor or outdoor unit judged Outdoor unit high pressure protection Outdoor unit Outdoor unit error Protective device of Outdoor unit Inverter Idc operation 1 Outdoor unit Position detection error outdoor unit w...

Page 39: ...TA error Discharge temp sensor TD error Temp sensor TE error Temp sensor TL error Temp sensor TO error Sensor error of outdoor unit 1 Temp sensor TS error Temp sensor TH error Temp Sensor miswiring TE TS Indoor EEPROM error Outdoor EEPROM error Compressor break down Compressor lock Outdoor compressor system error 1 Current detection circuit error Case thermostat worked Outdoor unit low pressure sy...

Page 40: ...mp indication Operation Timer Ready Simultaneous flash Operation Timer Ready Alternate flash Check code Cause of trouble occurrence During test run Disagreement cool heat Automatic cool heat setting to automatic cool heat prohibited mode ...

Page 41: ...mmunication send error Central control system communication receive error General purpose device control interface batched warning Group follower unit is defective Explanation of error contents Signal sending operation of central control system is impossible There are multiple same central devices AI NET Signal receiving operation of central control system is impossible An error on device connecte...

Page 42: ...ror is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Judgment and measures 1 Check cables of remote control...

Page 43: ...up Status of air conditioner Stop Stop Stop Stop Stop Continue Stop Stop Stop Stop Stop Stop Stop Stop Stop Condition Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when err...

Page 44: ...or 3 Check compressing power error of compressor 4 Check 4 way valve error 5 Check outdoor P C board error 1 Check service valves are fully opened Gas side Liquid side 2 Check clogging of outdoor PMV PMV1 2 3 Check SV2 circuit 4 Check Ps sensor error 5 Check clogging of indoor filter 6 Check clogging of refrigerant pipe 7 Check of outdoor fan operation In heating mode 8 Check short of refrigerant ...

Page 45: ...ntroller side Status of air conditioner Stop Stop Automatic reset If center exists operation continues Stop Automatic reset If center exists operation continues Stop Sub unit continues operation Stop Automatic reset Continues By remote controller Continuation Stop According to each case Condition Displayed when error is detected Displayed when error is detected Displayed when error is detected Dis...

Page 46: ...nnection or contact error of connector on harness from terminal block of indoor unit Check power connection of indoor unit Turn on power again Check indoor P C board MCC 1631 Defect Replace Check remote controller P C board Defect Replace Correct as a header unit and a follower unit Check remote controller P C board Defect Replace Correct a header unit a follower unit Remote controller address con...

Page 47: ...Check power supply voltage Correct lines Check and eliminate noise etc Check outdoor P C board Defect Replace Correct wiring of connector and terminal blocks Correct wiring and inter unit cables Check CODE No 14 YES YES YES YES YES NO NO NO NO NO NO As shown in the following figure carry out measurement within 20 seconds after the power was turned on Black S5277G White Terminal block Check indoor ...

Page 48: ...line Check power connection status of indoor unit Connect again Correct connection of connector Check circuit wiring Correct inter unit cable of remote controller YES YES Is connection twin triple connection YES YES YES YES NO NO NO NO NO NO E18 error E08 L03 L07 L08 error E08 Duplicated indoor unit No L03 There are 2 or more header units in a group control L07 There is 1 or more group address Ind...

Page 49: ...controller in the follower remote controller Are wiring connections to communication lines U3 and U4 normal Check central controller including 1 1 model connection interface and indoor P C board MCC 1631 Defect Replace Correct wiring connection Correct central control system address Check indoor P C board MCC 1631 Defect Replace Check outside devices Defect Replace Check indoor P C board MCC 1631 ...

Page 50: ...r P C board MCC 1631 Correct connection of connector Check indoor P C board MCC 1631 Defect Replace Check and correct wiring and wire circuit YES YES YES YES YES YES NO NO NO NO NO NO Is connection of TAsensor connector indoor P C board CN104 nornal Connect connector of connector Check indoor P C board MCC 1631 Defective Replace Are characteristics of TA sensor resistance value normal Replace TA s...

Page 51: ...the pin voltage swings between 0 to 5V voltage Between and 5V Check indoor P C board MCC 1631 Defect Replace Remove connectors CN333 and CN334 of indoor unit P C board MCC 1631 Replace indoor fan motor Replace indoor fan motor Replace indoor fan motor YES NO NO NO NO NO NO YES YES NO YES YES YES YES Is resistance value of fan motor connector CN333 at motor side of indoor P C board MCC 1631 correct...

Page 52: ...701 Push DC180V or more 4 3 2 1 ON 4 1 4 Operation check direction of the outdoor P C board In case of self preservation valve 1 Set the Dip switch SW804 as same as the following table and push SW801 for approx 1 second It enables you to check the exchange operation to cooling cycle or heating cycle Only for approx 10 seconds the power is turned on As the heat value of part coil resistance R700 is...

Page 53: ... to Charqacteristics 2 Replace TC sensor Check indoor P C board MCC 1631 Defect Replace Correct connection of connector Are characteristics of TCJ sensor resistance value normal Is connection of TCJ sensor connector CN102 on Indoor P C board correct Refer to Charqacteristics 2 Replace TCJ sensor Check indoor P C board MCC 1631 Defect Replace YES YES YES YES NO NO NO NO F01 error ...

Page 54: ...l blocks Correct communication line of remote controller 1 Is connection of connector normal Check the power supply transformer of 1 1 model connection interface MCC 1440 Defective Replace Can the other indoor units be normally controlled from the central controller Or is the operation status of indoor unit reflected 1 In case of 1 1 model connection interface 1 1 model connection interface MCC 14...

Page 55: ...rated during operation of the air conditioner Replace the service P C board When EEPROM was not inserted when power supply turned on or when the EEPROM data read write operation is impossible at all the automatic address mode is repeated In this time 97 error is displayed on the central controller P31 error Follower indoor unit When the master unit of a group operation detected E03 L03 L07 or L08 ...

Page 56: ...30 40 50 60 70 80 90 100 Temperature C Resistance kΩ 0 0 50 100 150 200 0 5 10 15 20 10 20 30 40 50 60 70 80 90 100 Temperature C Temperature Resistance value characteristic table Temperature C 0 10 20 25 30 40 50 60 70 80 90 100 Resistance value kΩ Ω Ω Ω Ω Minimum Standard Maximum value value value 150 5 161 3 172 7 92 76 99 05 105 6 58 61 62 36 66 26 47 01 49 93 52 97 37 93 40 22 42 59 25 12 26 ...

Page 57: ...6BT RAV SM1606BT Measure the resistance value of each winding by using the tester Part name Checking procedure 1 2 3 4 5 Red White Black Position Black Red Black White Red White Resistance value 14 8 1 5 14 8 1 5 14 8 1 5 Under 20 C Fan motor inside wiring diagram ICF 340W150 1 2 Position Black Red Black White Red White Resistance value 12 4 1 2 12 4 1 2 12 4 1 2 ICF 340W250 1 ...

Page 58: ...whether the settings are correct by checking the indoor unit No Group header unit follower unit settings and perform the cooling cycle confirmation through the trial operation Replacement procedures CASE 1 Before replacement the indoor unit can be turned on and the setting data can be read out by wired remote control operation EEPROM data read out 1 Ø Replacement of P C board for Indoor unit servi...

Page 59: ...rvicing replacement procedures Step 1 Replace the P C board to the P C board for indoor unit servicing At this time perform the same setting of the jumper wire J01 setting cut switch SW501 short circuit connector CN34 as the setting of the P C board before replacement Step 2 According to the system configuration turn on the indoor unit following to the either methods shown below a Single operation...

Page 60: ...ng the button for the temperature setting Set the indoor unit type and capacity The factory set values shall be written to the EEPROM by changing the type and capacity 1 Set the CODE No DN to 10 10 10 10 10 without change 2 Select the type by pushing buttons for the timer setting For example Concealed Duct standard type is set to 0004 Refer to table 2 3 Push SET button The operation completes if t...

Page 61: ...uttons for the temperature setting As described above check the setting data and modify to the data put down in 1 Step 8 Repeat the steps 6 and 7 Step 9 After the setting completes push TEST button to return to the normal stop status It takes approx 1 min until the remote control operation is available again The CODE No DN are ranged from 01 01 01 01 01 to FF FF FF FF FF The CODE No DN is not limi...

Page 62: ...ly Type Indoor unit capacity System address Indoor unit address Group address Temperature range of cooling heating automatic SW control point Auto restart after power failure Thermo output SW T10 Ventilation fan standalone Sensor select Selection of static pressure Drain pump control High ceiling SW External static pressure selection Timer setting wired remote controller Correction of high heat fe...

Page 63: ...r heating or cooling operation mode for TEST NOTE The outdoor unit does not operate after power has been turned on or for approx 3 minutes after operation has stopped 3 After a Test Run has finished push TEST button again and check that TEST on LC display has gone off To prevent a continuous test run operation 60 minutes timer release function is provided to this remote controller Wiress remote co...

Page 64: ...6 Pushing TEST button returns the status to the normal stop status Practical operation Push ON OFF ON OFF Key Select the HEAT mode After while the forced defrost signal is sent to the outdoor unit and then the outdoor unit starts defrost operation The forced defrost operation is performed for Max 12 minutes After defrost operation finished the operation returns to the heating operation To execute ...

Page 65: ...time fan and louver of the selected indoor unit operate Ø 2 Every pushing UNIT LOUVER button button at left side the indoor unit No in the group control is displayed one after the other In this time fan and louver of the selected indoor unit only operate Ø 3 Using the set temperature TEMP buttons specify the CODE No DN Ø 4 Using the timer time TIME buttons select the set data Ø 5 Push SET button O...

Page 66: ...pe 0014 Compact 4 way cassette type 0000 Unfixed 0006 40 type 0007 45 type 0009 56 type 0012 80 type 0015 110 type 0017 140 type 0018 160 type 0001 No 1 unit to 0030 No 30 unit 0001 No 1 unit to 0064 No 64 unit 0000 Individual 0001 Master of group 0002 Follower of group 0000 No louver 0001 Swing only 0002 1 way 0003 2 way 0004 4 way 0000 0 deg to 0010 10 deg For setup temperature reversal of COOL ...

Page 67: ... case that compressor ON time is 10 to 60 minutes is set up When ON time is over 60 minutes the operating time becomes two times of it 0050 50 to 0100 100 0000 None 0001 Set When stopping the air conditioner including Fire alarm of the control system etc while START STOP operation is prohibited Central 1 2 from the central controller side 0000 Valid No self cleaning 0001 Invalid Self cleaning 0000...

Page 68: ...eparately Terminal block for remote controller cables Indoor unit 1 Outdoor unit Remote controller switch Sub Remote controller switch Master Sold separately 2 1 3 2 1 3 B A B A B A Indoor unit 2 2 1 3 B A Sold separately Remote controller inter unit wire Procured locally Inter unit wiring between indoor units Procured locally 1 2 1 2 1 2 Remote controller Inside of the rear side Sub remote contro...

Page 69: ... the tip of the pencil 00 will be shown on the display 4 Push MODE MODE button during CHK pushing B will be shown on the display and 00 will be disappear and the air conditioner will turn OFF The wireless remote controller B is memorized NOTE Repeat above step to reset wireless remote controller to be A The wireless remote controllers do not display A The factory default of the wireless remote con...

Page 70: ...ds to ten odd seconds If the combined outdoor unit is one before 2 or 3 series the outdoor unit data 6D 70 72 and 73 are not displayed Indoor unit data CODE No 01 02 03 04 07 F2 F3 Data name Room temperature Remote controller Indoor suction temperature TA Indoor heat exchanger Coil temperature TCJ Indoor heat exchanger Coil temperature TC Indoor fan revolution frequency Indoor fan calculated opera...

Page 71: ...ct Setup temp of the indoor unit which was set to the header unit is reflected on the remote controller 1 Concealed duct high static pressure type RAV SMXXX is not set up on the header unit If the Concealed duct high static pressure type is the header unit Operation mode Cooling Heating AUTO HEAT COOL FAN and no DRY Air volume select HIGH When the operation mode is DRY FAN stops in concealed duct ...

Page 72: ...ntroller operation is available Approx 50 seconds after power ON Regular communication between indoor units Every 30 seconds Header Follower Regular communication of the identical piping system Every 30 seconds Twin header follower When the above status changes immediately communicates Repetition The unit without power feed waits entirely Waiting status is released by system start Reboot when powe...

Page 73: ...AC230V serial Central control system wiring Header unit Header unit Follower unit Follower unit Follower unit Wiring for No 1 and 2 only Caution 2 Remote controller Remote controller Remote controller Remote controller wiring Group operation Max 8 units Twin Triple operation Example of triple 8 2 Setup at Local Site Others Model name TCB PCNT30TLE2 8 2 1 1 1 Model Connection Interface TCC LINK ada...

Page 74: ...roller Central control system wiring Header unit Header unit Follower unit Follower unit Follower unit Caution 2 Remote controller Remote controller Remote controller Group operation Triple operation Caution 3 1 1 model connection interface TCC LINK adapter This option Earth screw Central control device U1 U3 U2 U4 Central control device U1 U3 1 2 3 U2 U4 Central control devices Max 10 units Refri...

Page 75: ...uted first the unit No is displayed and all the indoor units in the group control are selected In this time fans of all the selected indoor units are turned on Fig 1 Keep displayed status without pushing UNIT LOUVER button In case of individual remote controller which is not group controlled Line address and Indoor unit address are displayed 2 Using temperature setup TEMP buttons specify CODE No 0...

Page 76: ...on is pushed during display immediately the display disappears and then the pushed button is displayed How to confirm the central control address New function for AMT32E remote controller Procedure It can be confirmed even during operation or stopping 1 Push UNIT LOUVER button for 4 seconds or more Ø 2 In the frame at left side of the remote controller screen the lighting set contents are displaye...

Page 77: ...n an outdoor unit and an indoor unit are connected and they are twin triple or when an outdoor unit is connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided the automatic address setup completes with power ON of the outdoor unit The operation of the remote controller is not accepted while automatic address works Approx 4 to 5 minutes When...

Page 78: ...d of service data Master unit This unit communicates with the indoor unit sub which serial communicates with the Representative unit outdoor units and sends receives signal Command from compressor to from the outdoor Header Twin units as the representative of the cycle control in the indoor units of the identical line address within the minimum unit which configures one of the refrigerating cycles...

Page 79: ...mation to the sub unit Sub unit The sub unit receives the indoor unit data from the master With identical line address indoor outdoor serial and then performs the thermo operation synchronized with the master unit The sub unit sends own thermo ON OFF demand to the master unit Example No 1 1 master unit sends receives signal to from No 1 2 and No 1 3 sub units It is not influenced by the line 2 or ...

Page 80: ... 8 units 1 2 Header Master 1 1 1 2 1 1 Follower Sub 9 2 2 Automatic Address Example from Unset Address No miswiring 1 Standard One outdoor unit Only turning on source power supply Automatic completion 2 Group operation Multiple outdoor units Multiple indoor units with serial communication only without twin Only turning on source power supply Automatic completion 3 Multiple groups operation Change ...

Page 81: ... In case that addresses of the indoor units will be determined prior to piping work after wiring work Set an indoor unit per a remote controller Turn on power supply 1 Push SET CL TEST buttons simultaneously for 4 seconds or more 2 Line address Using the temperature setup buttons set 12 to the CODE No 3 Using timer time buttons set the line address 4 Push SET button OK when display goes on 5 Indoo...

Page 82: ...ted to the identical remote controller Group control unit other unit numbers are also displayed every pushing UNIT LOUVER button 2 To know the position of indoor unit body by address To confirm the unit No in the group control Follow to the procedure during operation in this procedure the indoor units in group control stop Procedure The indoor unit numbers in the group control are successively dis...

Page 83: ... 140 Types RAV SM1106BT E TR to SM1606BT E TR Back air intake Air filter Arrow mark Air filter Under air intake 1 Detachment 1 Slide the filter toward the opposite side of the arrow mark and then pull out the filter In the case that two filters are provided pull out the first filter then the second filter will be pulled out connected with the first filter 2 Attachment 1 Insert the filter in the fi...

Page 84: ...off the slit of the electric parts box cover from the projection of the side plate and then remove the cover 2 Attachment 1 Hook the slit of the electric parts box cover to the projection of the side plate close the cover enter screw B in the Key hole and then slide it 2 Fix the electric parts box cover by tightening with screws A and B Electric parts box cover e Projection on the side plate Slit ...

Page 85: ...bottom side of the main unit 2 Attachment 1 Attach the electric parts box and then perform wiring as original Notes 1 Check there is no missing or contact failure on the connectors Notes 2 Be sure to perform wiring as original 2 Attach air filter suction panel and electric parts box as original Electric parts box f Electric parts box Screw Notch part 1 Detachment 1 Perform work of 1 of f In the wo...

Page 86: ...the shaft 2 Perform screwing the fan motor with the fixing plate Ø5 x 10 2 pcs NOTE Match the fan motor with turning direction of the fan and fix so that the 40 type and 80 type fan motor wirings are at refrigerant piping side and 140 type is at opposite side of refrigerant piping 3 While positioning so that the fan is at the center of the fan case upper fix the fan with hexagonal screw NOTE Be su...

Page 87: ...ws Drain pan i 1 Detachment 1 Perform works until opening of the electric parts box cover in works of 1 of f 2 Remove the connectors which connect to float switch of the drain pump from the control P C board CN34 Float switch 3P Red CN504 Drain pump 2P White 3 Remove the fixing screws 2 positions of the check cover and then take out the check cover To the check cover the drain pump and float switc...

Page 88: ...crews Ø4 x 8 2 pcs of the end plate and then take out the heat exchanger slowly 2 Attachment 1 Set the heat exchanger at the original position and fix it as before using screws which removed the end plate heat exchanger fixed plate and piping cover 2 Enter TC sensor and TCJ sensor wirings in the holder and then perform wirings as original 3 Attach the drain pan and the bottom base as original Heat...

Page 89: ... 89 11 EXPLODED VIEWS AND PARTS LIST 11 1 RAV SM406BT E RAV SM456BT E RAV SM566BT E ...

Page 90: ...e RAV 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 SM456BT E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 SM566BT E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFRIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NUT ...

Page 91: ... 91 11 2 RAV SM806BT E ...

Page 92: ... 43F19904 43180351 43180352 43139183 43179149 431S8253 Model Name RAV SM806BT E 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFRIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NUT FLARE 5 8 IN NUT FLARE 3 8 IN BONNET 5 8 IN PUMP ASSY SWITCH FLOAT BAND HOSE...

Page 93: ... 93 11 3 RAV SM406BT TR RAV SM456BT TR RAV SM566BT TR ...

Page 94: ...e RAV 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 SM456BT TR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 SM566BT TR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFRIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NU...

Page 95: ... 95 11 4 RAV SM806BT TR ...

Page 96: ... 43F19904 43180351 43180352 43139183 43179149 431S8254 Model Name RAV SM806BT TR 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFRIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NUT FLARE 5 8 IN NUT FLARE 3 8 IN BONNET 5 8 IN PUMP ASSY SWITCH FLOAT BAND HOS...

Page 97: ...4 405 406 407 Part No 43050425 43F50426 44258091 43160565 43160568 4316V499 43163067 SM406BT E TR Model Name RAV 2 1 1 1 1 1 1 SM456BT E TR 2 1 1 1 1 1 1 SM566BT E TR 2 1 1 1 1 1 1 SM806BT E TR 2 1 1 1 1 1 1 Description SENSOR ASSY SERVICE SENSOR SERVICE REACTOR TERMINAL BLOCK 3P 20A TERMINAL 2P PC BOARD ASSY HOLDER TA ...

Page 98: ... 98 11 6 RAV SM1106BT E RAV SM1406BT E RAV SM1606BT E ...

Page 99: ...ame RAV 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 SM1406BT E 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 SM1606BT E 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NUT FLA...

Page 100: ... 100 11 7 RAV SM1106BT TR RAV SM1406BT TR RAV SM1606BT TR ...

Page 101: ...ame RAV 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 SM1406BT TR 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 SM1606BT TR 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 1 Description MOTOR FAN FAN MULTI BLADE HOSE DRAIN REFIGERATION CYCLE ASSY CASE FAN LOWER CASE FAN UPPER PAN ASSY DRAIN SOCKET CAP DRAIN HOSE DRAIN FLANGE BONNET BAND HOSE SOCKET NUT F...

Page 102: ...03 404 405 406 407 Part No 43050425 43F50426 44258091 43160565 43160568 4316V499 43163067 SM1106BT E TR Model Name RAV 2 1 1 1 1 1 1 SM1406BT E TR 2 1 1 1 1 1 1 SM1606BT E TR 2 1 1 1 1 1 1 Description SENSOR ASSY SERVICE SENSOR SERVICE REACTOR TERMINAL BLOCK 3P 20A TERMINAL 2P PC BOARD ASSY HOLDER TA ...

Page 103: ...ws to be imposed which protect the ozone layer However since it contains more than air it poses the risk of suffocation if its concentration should rise excessively Suffocation from leakage of R410A is almost non existent With the recent increase in the number of high concentration buildings however the installation of multi air conditioner systems is on the increase because of the need for effect...

Page 104: ...BA C TOSHIBA CARRIER CORPORA ARRIER CORPORA ARRIER CORPORA ARRIER CORPORA ARRIER CORPORATION TION TION TION TION 23 17 TAKANAWA 3 CHOME MINATOKU TOKYO 108 8580 JAPAN Copyright 1999 to 2012 TOSHIBA CARRIER CORPORATION ALL Rights Reserved ...