Toshiba S5 Series, Operation Manual

Page 1: ...July 1999 Part 49916 001 S5 575 Volt Rating ...

Page 2: ...anties or modify the existing warranty Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product and or service identified in this publication Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void UL...

Page 3: ...ion manual contains a section of general safety instructions and is marked throughout with warning symbols Read this operation manual thoroughly before installing and operating this electrical equipment All safety warnings must be followed to ensure personal safety Follow all precautions to attain proper equipment performance and longevity We hope that you find this operation manual informative an...

Page 4: ...rning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper pr...

Page 5: ...ng Specifications 575 Volt NEMA Type 1 Chassis Ratings 13 Standard Specifications 14 Equipment Wiring Selection of Main Circuit Wiring Equipment and Standard Cable Sizes 16 Grounding 17 Motor Selection 17 Standard Power Connection Diagrams 18 Standard Power Terminal Functions 19 Typical Control Wiring Connection Diagrams 20 Standard Control Terminal Connections and Functions 22 Operating Panel Ope...

Page 6: ...tended Accel Decel Time Parameter Group No 05 38 Extended Protection Parameter Group No 06 39 Extended Panel Parameter Group No 07 39 Extended Communication Parameter Group No 08 39 Operations Operation with Built in Potentiometer and RUN STOP Keys 40 Operation with Built in Potentiometer and External Start Signal 41 Setting Frequency Using External Signal 42 Setting Frequency Using Two External S...

Page 7: ...ate conform to the order specifications Storage 1 Store in a well ventilated location and preferably in the original carton if the drive will not be used immediately after purchase 2 Avoid storage in locations with extreme temperatures high humidity dust or metal particles Disposal Please contact your state environmental agency for details on disposal of electrical components and packaging in your...

Page 8: ...cal noise are present 7 Adequate working space and illumination must be provided for adjustment inspection and maintenance of the drive see 1996 NEC Article 110 16 8 A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system where maintenance is required 9 Use lockout tagout procedures on branch circuit disconnect before drive installation...

Page 9: ...ypical Control Wire Connection Diagrams on page 20 for locations 16 If a secondary Magnetic Contactor MC is used between the inverter output and the load it should be interlocked so the ST CC terminals are disconnected before the output contactor is opened If the output contactor is used for bypass operation it must also be interlocked so that commercial power is never applied to the inverter outp...

Page 10: ...ted drive output 9 Do not apply commercial power to the drive output terminals T1 U T2 V or T3 W even if the source power is off Disconnect the drive from the motor before applying bypass voltage to the motor 10 Interface problems can occur when this drive is used in conjunction with some types of process controllers Signal isolation may be required to prevent controller and or drive malfunction c...

Page 11: ...ent or for learning to adjust and operate the drive Maintenance 1 Use power lockout tagout procedures on the disconnecting means in accordance with applicable electrical codes see 1996 NEC Article 430 101 before performing any drive maintenance 2 Periodically check the operating drive for cleanliness 3 Do not use liquid cleaning agents 4 Keep the heatsink free of dust and debris 5 Periodically che...

Page 12: ...3 PHASE POWER 5020 1 1 1 75 2 1 575V 150 FOR 575V NO EXTERNAL 5030 1 2 2 1 5 3 3 PHASE 60 SEC 50 60Hz CONTROL 5040 1 3 3 2 2 4 MAX VOLTAGE 100 VOLTAGE 10 POWER SOURCE 5060 1 6 5 3 8 6 1 CONTINUOUS FREQ 2Hz REQUIRED 5120 1 12 10 7 5 12 5160 1 16 15 11 17 5220 1 22 20 15 22 5270 1 27 25 18 5 27 MODEL NOTES VFS5 see below STANDARD RATINGS NOTES 1 NEMA Type1 UL CUL listing ...

Page 13: ...ency Adjustable between 2 2 and 12kHz default 12kHz Accel decel time 0 1 to 3600 secs accel decel time 1 or 2 selectable S1 and S2 accel decelpatternselectable Jogging run Jog run from panel with JOG mode selection Terminal block operation possible with parameter settings see page 37 Preset speed operation Set frequency 15 preset speeds possible with open closed combinations of SS1 SS2 SS3 SS4 and...

Page 14: ...ion power ride through control instantaneous power failure Electronic thermal Standard motor and constant torque VF motor selectable characteristics overload trip and overload stall selectable Enclosure Type NEMA Type 1 Cooling method Forced air cooling Service environment Indoor Altitude of 1000m Must not be exposed to direct sunlight corrosive and or explosive gases or mists fibers and dusts Amb...

Page 15: ... circuit breaker for this table is in accordance with 1996 NEC Article 430 51 430 52 430 152 and 240 6 Wire sizing is based upon NEC table 310 16 or CEC Table 2 using 75 deg C cable an ambient of 30 deg C cable runs for less than 300 FT and copper wiring for not more than three conductors in raceway or cable or earth directly buried The customer should consult the NEC or CEC wire Tables for his ow...

Page 16: ...er in accordance with 1996 NEC Article 430 51 through 430 53 430 152 and 240 6 17 TOSHIBA Grounding The drive must be grounded in accordance with Article 250 of the National Electrical Code or Section 10 of the Canadian Electrical Code Part I and the grounding conductor should be sized in accordance with 1996 NEC Table 250 95 or CEC Part I Table 16 See Installation Safety Precautions notes 7 and 1...

Page 17: ...r Optional R L1 S L2 T L3 G E PO PA PB U T1 G E V T2 W T3 Commercial power supply Motor MCCB Shorting bar Braking resistor Optional DC link reactor Optional VFS5 5020UPH through VFS5 5040UPH L1 L2 L3 G E PO PA PB U T1 G E V T2 W T3 Standard Power Connection Diagrams VFS5 5060UPH through VFS5 5120UPH ...

Page 18: ... models S5 5020 to S5 5270 R S T Connect to 3ø 50 or 60Hz 200 to 545 to 605VAC Drives can be operated on single phase power when appropriately derated contact Toshiba distributor for information T1 T2 T3 Motor output terminals Connect these terminals to a 3 phase U V W induction motor of the proper voltage current and horsepower PA PB Braking resistor output terminals Connect to an external dynami...

Page 19: ...tentiometer Start and stop External signals Frequency setting External signal 0 to 10V voltage signal Start and stop External signals Remote local operation selection Frequency setting External signal 0 to 10V voltage signal or 4 to 20 mA current signal Start and stop External signals ...

Page 20: ...tart and stop External signals Frequency setting External signal 4 to 20mA current signal Start and stop External signals Frequency setting Three preset speed selection Start and stop External signals S1 S1 S1 S1 S2 S2 S2 S2 OFF ON OFF ON OFF OFF ON ON Speed 1 Speed 2 Speed 3 Preset speed selection chart ...

Page 21: ... simultaneously with the CC terminal Control input signal Factory set select preset speed operation when the S1 terminal is connected with the CC terminal Control input signal Factory set select preset speed operation when the S2 terminal is connected with the CC terminal Error output signal is reset when the RST terminal is connected with the CC terminal Control common signal not connected to the...

Page 22: ... via a 0 10V voltage signal supplied from the user s controller Power supply for the external potentiometer Power supply for the external relay Fault output Connected with the FLC terminal if a fault occurs normally open Fault output Connected with the FLC terminal in the normal condition normally closed Fault latch output A common terminal for FLA and FLB 10 Vdc Connect able potentiometer 1k to 1...

Page 23: ...keys to increase or decrease the frequency during operation RUN key To start operation press this key while the RUN key lamp is on STOP key Press this key to stop operation RUN key lamp When lit the RUN key can be used ECN lamp When lit the system is running in the economy energy saving mode VEC lamp When lit the system is running in the vector operation control mode RUN lamp When lit the drive is...

Page 24: ...r increases a numeric value Displays the previous item or decreases a numeric value Operating Panel Usage Mode 1 The output frequency is displayed or fault contents are displayed if the unit is faulted Mode 2 A parameter name or parameter set value is displayed Mode 3 The drive condition is displayed When displaying the history log of past errors the orders and contents are displayed alternately P...

Page 25: ...cters therefore the following figures and letters will be used for the display LED display 0 1 2 3 4 5 6 7 8 9 Numerics 0 1 2 3 4 5 6 7 8 9 LED display A b C d E F G H h I J L M n O o P r S t U v y Characters A a B b C c D d E e F f G g H h I i J j L l M m N n O o P p Q q R r S s T t U u V v Y y b ...

Page 26: ...ome confused during operation press the MON key several times to return to the frequency display 2 The VFS5 drive has three convenient automatic operation functions automatic acceleration and deceleration automatic torque boost and automatic environment setting In the following operation parameters do not need to be set These functions may not work properly for some load conditions Acceleration an...

Page 27: ...er 2 Press the MON key until AUI is displayed on the display unit 3 Select the desired parameter name from the parameter list starting on page 36 Press the UP or DOWN key until the parameter name is displayed 4 When the desired parameter name is displayed press the ENT key The parameter set value is displayed 5 To change the parameter set value press the UP or DOWN key 6 To store the displayed par...

Page 28: ...set the ACC and dEC values to the desired acceleration time and deceleration time respectively Acceleration time Deceleration time Maximum frequency dec acc fH Increasing Torque Applicable parameters Automatic torque boost aU2 aU2 and torque boost ub ub The motor torque can be increased by raising the inverter output voltage There are two methods of raising the output voltage 1 automatic voltage r...

Page 29: ... voltage compensation F307 F307 and VIB point 2 frequency F2I3 F2I3 Output frequency 50 Hz operation 100 0 0 0Hz 50Hz 60Hz typ2 typ1 ub1 Ul ll 60 Hz operation Output Output frequency Output frequency 100 100 Maximum frequency Maximum frequency Maximum frequency Voltage Voltage Notes 1 The Quick Setup Function sets the motor speed lower than the frequency command in case of an instantaneous power f...

Page 30: ...rt control is effective Same as left Regenerationpower ride through control f302 In case of aninstantaneous power failure the motor speed is reduced automatically to continue operation 1 Instantaneous power failure non stop control is effective Same as left Source voltage compensation f307 Control is performed so that the output voltage does not lower when the source voltage drops 1 Source voltage...

Page 31: ...g input to VIA VIB or II on the terminal block is used Setting the Frequency Command Method Applicable parameters Frequency setting mode selection fmOd fmOd There are three methods of setting the frequency Select a suitable method UP DOWN keys 1 The frequency set with the up or down key on the panel is used The UP DOWN key lamp is on when this function is enabled Built in potentiometer 2 The value...

Page 32: ...5V is equivalent to 2 25 times the rated inverter current How to calibrate the frequency meter or ammeter 1 Start the drive When an ammeter is to be adjusted connect the motor See OPERATIONS 2 Increase the frequency within the safe range 3 Press the MON key to display AUI 4 Press the UP key six times to display Fm 5 Press the ENT key 6 The operation frequency or current is displayed on the display...

Page 33: ...Notes 1 When this parameter is selected the previous set value is displayed at the left end and 0 is always displayed at the right end The previous set value is 3 by default 2 Parameters different from the default values can be checked using the user parameter group gr U Setting The Motor Protection Characteristics Applicable parameters Selection of electric thermal protection characteristics OLn ...

Page 34: ...for lists of the extended parameters For detail of the parameters and how to use them contact your Toshiba distributor Searching For Parameters Different from Default Values Applicable parameters Automatic edit function Gr U Gr U The parameters which are different from the default values can be displayed Call the parameter Gr U Gr U then press the ENT key The names of the parameters which are diff...

Page 35: ...Automatic acceleration and deceleration Automatic torque boost Automatic environment setting Commandmodeselection Frequency setting mode selection FM terminal function selection Connectedmeteradjustment Standard setting mode selection Forward reverseselection Panel Acceleration time 1 s Deceleration time 1 s Max frequency Hz Upper limit frequency Hz Lower limit frequency Hz Base frequency Hz V f p...

Page 36: ...tion 3 Input terminal selection 4 Input terminal selection 5 Output terminal selection 1 Output terminal selection 2 Adjustable range Display Function 0 VIA II 1 VIB 0 100 0 0 320 0 0 100 0 0 320 0 0 100 0 0 320 0 0 100 0 0 320 0 0 5 10 0 0 0 FH 0 0 FH 0 0 FH 0 100 0 0 20 0 0 0 20 0 0 Ramp to stop 1 Coast to stop 2 DC LL UL 0 0 30 0 LL UL 0 0 30 0 LL UL 0 0 30 0 LL UL Extended Parameters Frequency...

Page 37: ...F401 F404 2 Automatic Tuning 0 255 Refer to Default Value table page 52 0 255 Refer to Default Value table page 52 0 255 Refer to Default Value table page 52 0 255 Refer to Default Value table page 52 0 Small 1 Medium 2 Large 3 Very large Extended Parameters Torque Group No 04 F400 F40I F402 F403 F404 F405 Default value Automatic tuning cannot be changed while running Slip frequency gain Motor con...

Page 38: ...y DC inject time s Open phase detection parameter 100 150 0 0 10 0 Adjustable range Display Function 0 Enable except FMod and CMod in running 1 Disable 2 Enable 0 Not changed 1 Change into A V 2 F702 enable 3 Convert into A V F702 enable 0 01 200 0 Extended Parameters Panel Group No 07 F700 F70I F702 Default value Parameter setting disable selection Unit selection Frequency units multiplication fa...

Page 39: ...kwise gradually 7 The RUN lamp goes on The motor starts and its rotation speed increases gradually 8 The operation frequency is displayed on the display unit 9 To stop the motor press the STOP key 10 The motor speed decreases according to the deceleration pattern 11 The RUN lamp goes out 2 6 7 11 4 8 Operation with Built in Potentiometer and RUN and STOP Keys Review all operating precautions on pa...

Page 40: ...the Starting and Stopping Methods and Setting the Frequency Command Method 6 0 0 is displayed on the display unit 7 Turn on the forward or reverse switch 8 Turn the built in pontentiometer clockwise gradually 9 The RUN lamp goes on The motor starts and its rotation speed increases gradually 10 The operation frequency is displayed on the display unit 11 To stop operation turn off the forward or rev...

Page 41: ...e Starting and Stopping Methods 5 Set the parameter FMO8 to 0 See Setting the Frequency Instruction Method 6 If the external current command 4 to 20 mA is used set the parameter F20I to 20 7 0 0 is displayed on the display unit 8 Turn on the forward or reverse switch 9 Increase the voltage or current command gradually 10 The RUN lamp goes on The motor starts and its speed increases gradually 11 Th...

Page 42: ...tting the Frequency Command Method 7 Specify using the parameter F200 whether to give priority to VIB and VIA or II See Setting the Frequency Command Method 8 If the external current command 4 to 20 mA is used set the parameter F201 to 20 9 0 0 is displayed on the display unit 10 Turn on the forward or reverse switch 11 Increase the voltage current command gradually 12 The specified frequency comm...

Page 43: ...this frequency to 0 When the built in potentiometer is used for control turn it fully counterclockwise 8 0 0 is displayed on the display unit 9 Turn on the forward or reverse switch 10 If both S1 and S2 are off and the command is set to 0 increase the command level 11 The RUN lamp goes on The motor starts and its rotation speed increases gradually 12 The operation frequency is displayed on the dis...

Page 44: ...io of the output current to the rated inverter current Operation frequency command Hz Rotating direction Cumulative run time Past trip 4 Past trip 3 Past trip 2 Past trip 1 Memory version CPU version Output terminal status monitor Input terminal status monitor Output voltage monitor Input voltage monitor Load current monitor Operation frequency command value Fr Fr _ t t_ _ 4 4 3 3 2 2 1 1 uE __ uE...

Page 45: ...r or not a 50 Hz rated motor runs on the 60 Hz base frequency Increase or decrease the torque boost level 3 Increase the drive rating 1 Increase the deceleration time dEC 1 Check whether or not the ambient temperature is too high If the ambient temperature is too high remove the seal from the top cover 1 Operation stops on the panel during automatic or remote operation 1 Operation stops on the pan...

Page 46: ...writing data Check the set values then reset the incorrect value Automatic tuning error Output phase loss Frequency setting signal error RAM fault ROM fault CPU fault Communication interruption error Inverter typeform error Stall prevention alarm Overvoltage alarm Overload alarm Set value alarm Error message and data are displayed twice each alternately Protective Functions Trips Information Trips...

Page 47: ...48 TOSHIBA Dimensions for VFS5 5020UPH through VFS5 5040UPH VFS5 5030UPH VFS5 5040UPH VFS5 5020UPH Type Approx weight 3 5 kg 3 5 kg 3 5 kg Unit mm 3 Ø18hole Ø20hole Ø16hole ...

Page 48: ...TOSHIBA 49 Dimensions for VFS5 5060UPH through VFS5 5120UPH VFS5 5060UPH Type Approx weight 7 0 kg Unit mm VFS5 5120UPH 7 0 kg ...

Page 49: ...TOSHIBA 50 Dimensions for VFS5 5160UPH through VFS5 5270UPH VFS5 5220UPH VFS5 5270UPH VFS5 5160UPH Type Approx weight 11 0 kg 11 0 kg 11 0 kg Unit mm Fan only S5U5270 ...

Page 50: ... Pre set speed selection 15 Pre set speed selection 15 Pre set speed selection 15 Pre set speed selection Fault reset Emergency stop Panel Terminal mode selection DC injection braking ON OFF PI control disable Parameter changing selection ST RST combination ST PNL TB combination F JOG combination R JOG combination F AD2 combination R AD2 combination F SS1 combination R SS1 combination F SS2 combin...

Page 51: ...e of LOW Acc Dec complete Opposite of RCH Selected speed reach signal Opposite of RCHF Voltage Boost Type Form 3 0 3 0 3 0 3 0 2 0 2 0 1 0 1 0 VFS5 5020UPH VFS5 5030UPH VFS5 5040UPH VFS5 5060UPH VFS5 5120UPH VFS5 5160UPH VFS5 5220UPH VFS5 5270UPH Slip frequency gain Motor constant 1 Motor constant 1 Motor constant 1 ub F401 F402 F403 F404 87 109 60 65 61 31 35 35 27 27 23 25 22 20 17 17 149 101 51...

Page 52: ...OSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 800 231 1412 Fax 713 466 8773 Telex 762078 World Wide Web http www tic toshiba com Printed in U S A ...