Toshiba TOSVERT-130G2+, Operation Manual

Page 1: ...October 1994 Part 34470 HIGH PERFORMANCE TRANSISTOR INVERTER IGBT DIGITAL SERIES OPERATION MANUAL TOSVERT 130G2 ...

Page 2: ...tatements contained herein do not create new warranties or modify the existing warranty Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication Any electrical or mechanical modification to this equipment without prior written consent of Toshiba International Corporat...

Page 3: ... manual contains a section of general safety instructions and is marked throughout with warning symbols Read this operation manual thoroughly before installing and operating this electrical equipment All safety warnings must be followed to ensure personal safety Follow all precautions to attain proper equipment performance and longevity We hope that you find this operation manual informative and e...

Page 4: ...equipment damage Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lighting bolt mark enclosed in a triangle The Electrical warning sy...

Page 5: ...rminal Connections 4 1 4 1 Simple Connection Diagrams 4 1 4 2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes 4 5 4 3 Grounding 4 6 4 4 Control Driver Board for G2 2010 through G2 2220 4 7 4 5 Control Driver Board for G2 4015 through G2 4220 4 8 4 6 Control Board for G2 2270 through G2 2330 and G2 4270 through G2 430K 4 9 4 7 Driver Board for G2 2270 through G2 2330 and G2 4270...

Page 6: ...mory Function 5 8 5 10 Braking Characteristics 5 9 5 10 1 DC Injection 5 9 5 10 2 Dynamic Braking 5 9 6 0 Functions 6 1 6 1 Operating Panel 6 1 6 2 LED Display 6 2 6 3 Monitor Display Alphanumerics 6 3 6 4 Basic Operating Keys 6 4 6 5 Function Access Set Status Keys 6 5 6 6 First and Second Functions Factory Setting Overview 6 7 6 7 First Function Parameters 6 8 6 8 Second Function Parameters 6 10...

Page 7: ...Outputs 8 16 8 5 2 Inverter to Relay PC Connections 8 17 8 5 3 Fault Detection Output Terminals 8 18 8 5 4 Resetting After a Trip 8 18 8 6 Calibration of Remote Meters FM AM 8 19 8 6 1 Frequency Meter FM Connection and Procedures 8 19 8 6 2 Ammeter AM Connection and Procedures 8 20 8 7 Operating Functions Descriptions and Examples 8 21 9 0 Spare Parts List After Sales Service 9 1 9 1 Requesting Af...

Page 8: ...ed capacity and the model number specified on the nameplate conform to the order specifications 1 2 Storage 1 Store in a well ventilated location and preferably in the original carton if the inverter will not be used immediately after purchase 2 Avoid storage in locations with extreme temperatures high humidity dust or metal particles 1 3 Disposal Please contact your state environmental agency for...

Page 9: ...ble ground 8 Connect three phase power of the correct voltage to input terminals L1 L2 L3 R S T and connect three phase power from output terminals T1 T2 T3 U V W to a motor of the correct voltage and type for the application Size the conductors in accordance with Selection of Main Circuit Wiring Equipment and Standard Cable Sizes Section 4 2 9 If conductors of a smaller than recommended size are ...

Page 10: ...are out A hazard exists temporarily for electrical shock even if the source power is removed 6 Do not operate this unit with the cabinet door open 7 Do not apply commercial power to the output terminals T1 U T2 V or T3 W even if the inverter source power is off Disconnect the inverter from the motor before applying a test or bypass voltage to the motor 8 Use caution when setting output frequency O...

Page 11: ...frequency tolerances 3 The motor leads must be connected to terminals T1 T2 T3 U V W 4 Make sure there are no short circuits or inadvertent grounds and tighten any loose connector terminal screws 2 4 Start Up and Test Prior to releasing an electrical drive system for regular operation after installation the system should be given a start up test by competent personnel This assures correct operatio...

Page 12: ... 5 3 5 3 PHASE 400 460V 60Hz G2 4035 3 5 3 2 2 5 MAX VOLTAGE VOLTAGE 10 G2 4055 5 5 5 3 7 8 UNDER NO LOAD FREQUENCY 2Hz G2 4080 8 7 5 5 5 11 G2 4110 11 10 7 5 15 380 460V 380V 50Hz or G2 4160 16 15 11 22 3 PHASE 400 460V 60Hz G2 4220 22 20 15 30 MAX VOLTAGE VOLTAGE 10 G2 4270 27 25 18 5 38 UNDER NO LOAD FREQUENCY 2Hz G2 4330 33 30 22 45 G2 4400 40 40 30 55 G2 4500 50 50 37 69 G2 4600 60 60 45 83 G...

Page 13: ...jection braking Start up frequency adjustment 0 to 10Hz braking voltage adjustment 0 to 20 braking time adjustment 0 to 5 seconds Forward or reverse run Forward run when F CC closed reverse run when R CC closed reverse run when both F CC and R CC closed coasting stop when ST CC open emergency coast stop by a command from operating panel Jogging run Jogging run engaged when N O contact is closed ad...

Page 14: ...g indicator indicator Output signals Fault detection signal One form C contact 250AC 30Vdc Low speed reach signals Open collector output 24Vdc 50mA maximum Upper limit lower limit Open collector output 24Vdc 50mA maximum frequency signals Frequency meter output Ammeter rated at 1mAdc at full scale or voltmeter rated at and ammeter output 7 5Vdc 1mA Enclosure type Type 1 standard type 12 option kit...

Page 15: ... F R ST CC FORWARD DRIVE REVERSE DRIVE INTERLOCK DRIVE SS1 JOG SS2 AD2 SS3 MULTI FUNCTION SIGNAL INPUT ANALOG INPUT HAND AUTO PP RR CC FRH AUTO REFERENCE DIGITAL OPERATION PANEL P24 MULTI FUNCTION SIGNAL OUTPUT Ry Ry AM FM AM FM FAULT M M 4 1 MAX 50mA EACH 100mA TOTAL IV GND E FLB FLC FLA RCH UL LOW LL CC 24Vdc RESET NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT FAULT SIGNAL OUTPUT OUTPUT FREQUENCY SI...

Page 16: ...IVE INTERLOCK DRIVE SS1 JOG SS2 AD2 SS3 MULTI FUNCTION SIGNAL INPUT ANALOG INPUT HAND AUTO PP RR CC FRH DIGITAL OPERATION PANEL P24 CC MULTI FUNCTION SIGNAL OUTPUT Ry Ry 24Vdc AM FM AM FM FAULT M M MAX 50mA EACH 100mA TOTAL IV GND E FLC FLA FLB T1 U T2 V T3 W LOW LL RCH UL AUTO REFERENCE RESET OUTPUT FREQUENCY SIGNAL OUTPUT CURRENT SIGNAL NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT FAULT SIGNAL OUTP...

Page 17: ...FUNCTION SIGNAL INPUT ANALOG INPUT INPUT POWER SELECTION 415 460V 50 60Hz 400 440V 50 60Hz 380V 50Hz POWER SUPPLY FORWARD DRIVE REVERSE DRIVE SS1 JOG SS2 AD2 SS3 CC T1 U T2 V T3 W OV FLA FLB FLC FAULT PA FM AM FM CC LOW LL Ry RCH UL P24 MAX 50mA EACH 100mA TOTAL MULTI FUNCTION SIGNAL OUPUT JUMPER FRH RESET DRIVE INTERLOCK NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT OUTPUT FREQUENCY SIGNAL OUTPUT CUR...

Page 18: ...L INPUT ANALOG INPUT INPUT POWER SELECTION 415 460V 50 60Hz 400 440V 50 60Hz 380V 50Hz POWER SUPPLY FORWARD DRIVE REVERSE DRIVE SS1 JOG SS2 AD2 SS3 CC T1 U T2 V T3 W OV FLA FLB FLC FAULT PA FM AM FM CC LOW LL Ry RCH UL P24 MAX 50mA EACH 100mA TOTAL MULTI FUNCTION SIGNAL OUPUT JUMPER OPTIONAL REACTOR CONNECTION FRH RESET DRIVE INTERLOCK NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT OUTPUT FREQUENCY SIG...

Page 19: ... 2055 30 21 9 12 G2 2080 50 31 6 10 G2 2110 70 40 8 G2 2160 90 60 6 G2 2220 100 78 4 G2 2270 125 98 3 G2 2330 150 115 2 G2 4015 15 2 5 14 14 3 core shield cable 18 speed reference G2 4025 15 4 9 14 2 core shield cable 20 G2 4035 15 6 9 14 G2 4055 15 10 9 14 G2 4080 30 15 8 14 G2 4110 30 20 1 12 G2 4160 40 30 2 10 G2 4220 50 38 8 8 G2 4270 70 48 8 8 G2 4330 90 57 5 6 G2 4400 100 74 8 4 G2 4500 100 ...

Page 20: ...y or cable or earth directly buried The customer should consult the NEC or CEC wire Tables for his own particular application and wire sizing For cable runs greater than 300 FT consult the factory before installing Use two parallel conductors instead of a single conductor this will allow for the proper wire bending radius within the cabinet Use separate conduits for routing parallel conductors Thi...

Page 21: ...il Page 4 11 TOSHIBA RH1 RH2 Do Not Adjust Do Not Adjust JP10 Do Not Adjust Note 1 Potentiometer RH1 is used for control power supply stabilization This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 2 Potentiometer RH2 is used for voltage detection level bias This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 3 CP1 CP2 and CP3 a...

Page 22: ...CN4 CN20 CN3 CN2 CN1 RH1 RH2 JP10 Do Not Adjust Do Not Adjust Note 1 Potentiometer RH1 is used for control power supply stabilization This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 2 Potentiometer RH2 is used for voltage detection level bias This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 3 CP1 CP2 and CP3 are service tes...

Page 23: ... VF3C 1200 4 9 CN20 CN3 CN2 CN11 See Detail 2 Page 4 11 JP1 JP2 CN10 FL RY CN7 See Terminal Block Detail Page 4 11 CN8 CN1 CN4 CN5 CN6 CN4B CN4A CN4C CP4 CP1 CP2 CP5 CP3 CN12 Note 1 CP1 CP2 CP3 CP4 and CP5 are service testpoints 2 Do not adjust JP4 3 Charge LED indicates charged capacitors DO NOT TOUCH internal parts if lighted TOSHIBA Charge LED JP4 Do Not Adjust ...

Page 24: ...1 CN31 J4 Do Not Adjust Do Not Adjust CN1A Power LED 1 Note 1 Potentiometer 21RH OP is the main circuit overvoltage detection trip set This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 2 Potentiometer 22RH MUV is the main circuit undervoltage detection trip set This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED 3 Do not adjust ...

Page 25: ... 4 8 JP2 JP1 I V 10V 5V Detail 2 Reference page 4 9 4 9 Control Driver Board Terminal Block Details The control driver board terminal block is shown in detail below Each of the twenty one terminals is functionally labeled See Pages 4 12 and 4 13 for a list of terminal functions See sections 8 4 8 5 and 8 6 for terminal connection applications CC RST AD2 JOG SS2 SS3 FM FLA P24 FLC FLB PP AM LOW RCH...

Page 26: ...nal RCH UL Terminal provides an open collector output 50mAdc LOW LL Outputs a signal when a preset low speed or a preset lower limit is reached The choice is determined by the function selection of the terminal Terminal provides an open collector output 50mAdc max FM This terminal can be connected to an external analog frequency meter Use either an ammeter rated at 1mAdc at full scale or a voltmet...

Page 27: ...CC shorted an ACC DEC run is engaged or with SS3 CC shorted a multispeed run will result See Section 8 4 4 RST With RST CC shorted the inverter s protective function resets CC This is the common return for the ST F R SS1 JOG SS2 AD2 SS3 and RST terminals Do not connect to GND E OH External fault signal input OV Common connection for OH terminal GND E The inverter earth ground terminal Do not conne...

Page 28: ...single key Items which can be monitored include the inverter s output current and output voltage See section 7 5 for a complete list of items Remote Operating Panel The NEMA 4 12 operating panel can be placed up to 5M 15ft from the inverter s chassis without any additional electronics simply by using an optional cable This feature allows for the continued ease of operation should the inverter be p...

Page 29: ...currently set for tYP When reading this function and only this function the value displayed will always be zero Resets all 96 built in functions back to factory settings Used in cases where starting over is easier than searching for misadjusted functions READ MON 3 WRT 5 2 5 2 96 Built in Functions for Complete Operating Control The G2 inverters have a wide variety of operating functions with each...

Page 30: ...7 2ND 4 0 Non DBR Dynamic brake resisitor 1 DBR No OLr detection 1 pg 6 10 0 8 27 2 DBR OLr detection 1 pg 6 10 Auto deceleration on the 0 On 0 8 27 Pb 0 1 Off Proportional Output Voltage P Out set to 87 Input 260V 230V 200V Voltage Time Output 226V 200V 174V Voltage Time M Motor rated at 230V Motor rated at 200V 60 80Hz 200V 230V 60 80Hz Example 1 Example 2 M Power supply 230V Power supply 230V G...

Page 31: ...lating the output voltage Instantaneous fluctuations should be minimized by the use of an input AC line reactor The use of this feature insures that the proper V F characteristics will be applied in critical applications Also this minimizes the danger of motor over excitation due to an elevated input voltage Note Contact TOSHIBA for latest information concerning this option 260V 230V 200V Voltage ...

Page 32: ... 96 times frequency pulsed output Although the Multi Function Option Board performs these ten 10 separate functions some functions cannot be used simultaneously with other functions Consult the Toshiba Inverter Marketing department for each individual function to determine what options cannot be used with that corresponding function 5 4 4 RS232C Option Board Computer interface RS232C only option b...

Page 33: ...ar frequencies via Function 6 parameters SR1 thru SR7 Output frequency 1st speed Sr1 7th speed Sr7 5th speed Sr5 3rd speed Sr3 Time 2nd speed Sr2 6th speed Sr6 4th speed Sr4 5 6 EXAMPLE 1st speed LL to UL setting value Hz 0 8 23 3rd speed LL to UL setting value Hz 0 8 23 6 4th speed LL to UL setting value Hz 0 8 23 5th speed LL to UL setting value Hz 0 8 23 6th speed LL to UL setting value Hz 0 8 ...

Page 34: ...an be set to operate in the range of 0 to 8000 seconds or minutes Each pattern can be set to accelerate decelerate using either one of the two acceleration deceleration functions Each pattern can be set to operate in either the forward or reverse direction Pattern may be repeated 0 to 254 times or repeat infinitely 1st speed LL to UL setting value Hz 0 8 23 2nd speed LL to UL setting value Hz 0 8 ...

Page 35: ...ies or other linear multiples of the frequencies Contents of digital displays Constant X Output frequency The constant can be set within the range 0 01 200 also the unit measure Hz LED turns off when the Display Frequency Scaler function is activated Example When a 4 pole motor is driven at 0 60Hz the setting dSP 2 30 makes the monitor display indicate 0 1800 rpm For linear speed of 6m sec at 60Hz...

Page 36: ...utput voltage effective value Motor excitation de energizing Output frequency Note See standard specifications page 3 2 for adjustment ranges 5 10 2 Dynamic Braking Dynamic braking is used to rapidly decelerate the motor load especially high inertia loads by converting the energy generated by the motor into heat The heat is dissipated through the DB resistor Models G2 2010 through G2 430K can be e...

Page 37: ...nts in mind 5 Exercise caution when working around the DB resistors they can become extremely hot when used in conjunction with long duty cycles and high inertia loads 6 PA PB dynamic braking resistor DBR terminals are at high DC bus voltage potential Do not touch PA PB terminals when the charge or power LED lamp is on Note Consult factory for DBR sizing ...

Page 38: ...ly first and second functions are depicted on the key Key for decimal point has only 2 separate functions decimal point and first functions Toggles between the monitor mode and first function mode Basic Operating Keys Display Function Access Set Status Keys Cycles through each of the parameters in the first or second function mode as well as the inverter s status conditions when in the monitor mod...

Page 39: ...and the motor is running 3 Super mode LED When ON the computer interface option is enabled Contact Toshiba for information 4 Monitor display Normally OFF when displaying operating frequency or unit frequency scaler LED 5 ON when unit is in a patterned run sequence ON when in function setting mode via operating panel and unit is not running Flashing when in function setting mode via operating panel...

Page 40: ... segment LED display has a limited number of output characters therefore the following figures and letters will be used for the display Numerics 0 1 2 3 4 5 6 7 8 9 LED display Characters A b C d E F G H I J L M n O P r S t U v y LED display or 6 3 ...

Page 41: ...during special operations jog multispeed Also used for calibrating remote meters FM AM Decreases frequency setting values and various other data values Engages reverse run during special operations jog multispeed Also used for calibrating remote meters FM AM Issues a command for starting a normal run multispeed run jog run or pattern run Issues a command for stopping a normal run multispeed run jo...

Page 42: ... one 1st FUNCTION MODE Sets the voltage boost auto torque boost maxi mum voltage frequency and V F pattern 2nd FUNCTION MODE Sets the DC injection starting frequency DC injection voltage and DC voltage injection time 2 is the numerical two 1st FUNCTION MODE Sets the ACC DEC time for ACC 1 2 and DEC 1 2 Selects the ACC DEC pattern for 1 2 Selects ACC DEC 1 or 2 2nd FUNCTION MODE Sets the multiply f...

Page 43: ...band widths 2nd FUNCTION MODE Selects communication options See Table 1 pg 6 12 selects identification for the inverter selects communication baud rate selects parity check and stop bit See Table 2 pg 6 12 and selects inverter to AC line transfer signal to be on or off 8 is the numerical eight 1st FUNCTION MODE Selects how the multi function I O terminals will be used 2nd FUNCTION MODE Selects the...

Page 44: ...tions and is shown for reference 0Hz 0Hz 0Hz 0 0Hz 0 0 00 sec 0 00 0 5Hz 0 2 5Hz 0 0Hz 100 0 0 0 0 0 0 0 0 0 1 5kHz 0 0 0 0 0 0 0 0 0 0 Sec 0 7 7 3 4 6 6 First and Second Functions Factory Setting Overview 6 7 FUNCTION NUMBER FUNCTION DESCRIPTION FUNCTION DISPLAY FACTORY SETTING FUNCTION NUMBER FUNCTION DISPLAY FUNCTION DESCRIPTION 1 2 3 4 5 6 7 8 9 2ND FACTORY SETTING Start up frequency Run frequ...

Page 45: ...orque 0 8 21 1 Variable torque Acceleration time 1 0 1 to 6000 SEE NOTE 1 PG 6 9 sec 10 8 21 Deceleration time 1 0 1 to 6000 sec 10 8 21 Acc Dec 1 pattern 0 Linear 1 S curve 0 8 21 2 C curve 2 Acceleration time 2 0 1 to 6000 SEE NOTE 1 PG 6 9 sec 10 8 21 Deceleration time 2 0 1 to 6000 sec 10 8 21 Overload detection 10 to 100 100 8 22 Overload detection curve 0 STD motor No soft stall 1 STD motor ...

Page 46: ...UL setting value Hz 0 8 23 6 Multi speed frequency 3 LL to UL setting value Hz 0 8 23 Multi speed frequency 4 LL to UL setting value Hz 0 8 23 Multi speed frequency 6 LL to UL setting value Hz 0 8 23 Multi speed frequency 7 LL to UL setting value Hz 0 8 23 Multi speed frequency 5 LL to UL setting value Hz 0 8 23 Jump frequency band 1 0 to Max frequency Hz 0 8 23 Jump frequency band 2 0 to Max freq...

Page 47: ... to 5 sec 0 00 8 26 Low speed detection 0 0 to Max frequency Hz 0 5 8 27 Speed reach selection 0 Complete ACC DEC 0 8 27 2ND 1 Frequency reach reference 6 8 Second Function Parameters Function Function Adjustment Factory Error Ref No Name Display Range Unit Set Message Page 6 10 DC injection braking start 0 0 to 10 Hz 0 0 8 26 frequency 2ND Multiplication factor of 0 00 to 200 0 00 OFF 0 00 8 27 2...

Page 48: ...t only 5 Enable changing of terminal 7 8 28 host input 6 Enable changing of touch pad host input 7 Enable changing of all input modes 2ND Frequency reference setting 0 Disable all input 9 mode selection 1 Terminal input only 2 Touch pad only 3 Enable changing of terminal touch pad 4 Host input only 5 Enable changing of terminal 7 8 28 host input 6 Enable changing of touch pad host input 7 Enable c...

Page 49: ... speed input 7 Item 1 with write signal 8 Item 2 with write signal 9 Item 3 with write signal 10 Item 4 with write signal 11 Item 5 with write signal 12 Item 6 with write signal 6 12 6 8 Second Function Parameters Cont d OPTION SELECTIONS TABLE 1 Function Function Adjustment Error Ref No Name Display Range Parity Check Stop Bit Message Page 2ND Parity check and stop bit 0 Even 1 7 1 Even 2 2 N A 1...

Page 50: ...Simple Operation The following example illustrates how easy it is to set change and run the inverter at different frequencies Key Action Display Power must first be applied to the inverter PANEL CONTROL LED lights signifying the inverter is in the panel control mode NOTE Pressing CTRL again will cause the LED to go off signifying the inverter is in the remote control mode Sets the inverter to 60Hz...

Page 51: ...will ramp down to 0Hz causing the motor to decelerate to a stop 7 2 STOP RUN WRT RUN 5 0 WRT Note When an invalid entry is attempted an error message and the entered data are alternately displayed For example if a set frequency entered FC is higher than the maximum frequency FH then the error message FH and the entered data are alternately displayed In this case the set value entered will not be a...

Page 52: ...21 1 Acc Dec 2 Function Function Adjustment Factory Error Ref No Name Display Range Unit Set Message Page Accessing First Functions Key Action Display The inverter must always be placed in the function mode before accessing any function The function parameter ACC1 will be displayed This means that the ACC1 parameter has been accessed Reads and displays the current value assigned to ACC1 The ACC1 p...

Page 53: ...ssage and the invalid value If this occurs check the value in error and input a correct value When this occurs the invalid value will not be stored in memory Before the run command can be engaged the inverter must first be placed in the monitor mode This is accomplished by pressing the MON key until the current operating frequency is displayed The run command can now be engaged by pressing the RUN...

Page 54: ...d down keys until the desired frequency is reached Key Action Display The inverter must always be placed in the monitor mode before setting the operating frequency and engaging the run command 7 5 MON Sets the inverter s operating frequency to 60Hz The inverter will not run until the RUN command is pressed 6 0 WRT Engages the run command The inverter s output frequency will ramp up to 60Hz causing...

Page 55: ...he direction the unit would run Displays the inverter s set output frequency The inverter s output current is 90 90 of the inverter s rated output current The inverter s output voltage is 90 90 of the inverter s rated output voltage Input terminal status code See section 7 5 3 Output terminal status code See section 7 5 4 Inverter s software version Keypad s software version Returns to the origina...

Page 56: ...s abnormal the main RAM must be replaced The main ROM in the main CPU is abnormal the main ROM must be replaced The RAM in the digital operating panel CPU is abnormal the RAM in the digital operating panel must be replaced The ROM in the digital operating panel CPU is abnormal the ROM in the digital operating panel must be replaced A key in the digital operating panel keypad is defective the keypa...

Page 57: ... fault Returns to the original display display Operating frequency at trip was 20 0Hz The set value of operating frequency at trip was 50 0Hz The output current at trip was 150 150 of the inverter s rated output current The output voltage at trip was 100 100 of the inverter s rated voltage Input terminal status code at trip See section 7 5 3 Rotating direction at trip was in the forward direction ...

Page 58: ... ON ON ON ON ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON Implies a closed contact or short between terminals OFF Implies an open contact or no connection between terminals Terminal Connections Inverter s Status when terminal connections are closed ON RR CC Connect terminals PP CC see terminal connections page 8 12 ST CC RUN ENABLED F CC FORWARD RUN ENABLED R CC REVERSE RUN ENABLED S...

Page 59: ...king it possible to trace reoccurring faults Up to four consecutive faults can be stored simultaneously This information is available by utilizing the 2nd and 9 keys while in the monitor mode 7 10 Initial key used to activate the inverter s special features The unit must be in the monitor mode before pressing this key Displays the previous fault for example OC1 or OP The retrospective second fault...

Page 60: ...and teaches keyboard data flow and terminal functions so the user can program the inverter to fit almost any application Section 8 is broken into separate sub sections that explain the functions of both the keypad data entry and the terminal input logic Each function is explained and some step by step procedures are shown with keystroke action and display examples The figure and table shown below ...

Page 61: ...ed Display of Register Contents READ READ A READ or Accesses the maximum voltage frequency parameter NEXT V F 1 READ READ Key Action Display MON Displays the current vb setting value READ and Enter new value followed by the WRT key The unit will then display the new current vL setting new value NEW VALUE WRT Displays the current vL setting value NEXT READ Displays the current Pt setting value READ...

Page 62: ...hange the direction This will ensure the motor s correct rotation in all possible situations The FORWARD REVERSE function is the first parameter in function 9 Accessing this function is illustrated in the following table and uses the programming sequence shown below Engages the stop command The inverter s output frequency will ramp down to 0Hz causing the motor to decelerate to a stop STOP RUN Ret...

Page 63: ...procedure Activates the emergency stop function A fault detection signal is ouput via terminals FLA FLB FLC Resets the inverter and its fault detection contacts The inverter is now ready for normal operation STOP WRT CLR STOP Activating the Emergency Stop 8 1 2 Coast to Stop This inverter is capable of instantly removing power from a rotating motor and allowing it to coast to a stop This can be ac...

Page 64: ...ut signal is applied ON OFF ON The inverter is ON and will run in a REVERSE direction if an input signal is applied ON ON ON Same as REVERSE connection above ON short circuit OFF open circuit Note 1 With ST CC ON switching F CC or R CC OFF will cause the motor to decelerate to a stop 2 If input power is turned off with MCCB while inverter is running the motor will coast to a stop 3 Acceleration an...

Page 65: ...ses the value displayed The output frequency automatically increases Once 55 4Hz is reached the WRT key can be pressed The display will flash 55 4 and FC indicating the setting has been made Note Pressing the down key will automatically decrease the inverter s output frequency Even though the inverter is decelerating the actual output frequency is not displayed until the RUN key is pressed Key Act...

Page 66: ...sage Page DC injection starting 0 0 to 10 Hz 0 8 27 2ND frequency 1 DC injection voltage 0 to 20 0 8 27 Function Parameters 0 Motor will decelerate to a stop at the rate of DEC1 or DEC2 dependent upon SEL2 1 Motor will coast to a stop 2 Motor will have DC injection applied based upon the DC injection parameters located in the 2nd Function 1 Key Action Display The inverter must be placed in the mon...

Page 67: ...th speed LL to UL setting value Hz 0 8 23 Function Function Adjustment Factory Error Ref No Name Display Range Unit Set Message Page Multi Speed Run Frequencies 8 8 Key Action Display The inverter must be placed in the monitor mode and stopped 0 0Hz before activating any of the preset speeds Engages the preset speed feature Pressing a key 1 7 selects the respective preset speed frequency Sr1 Sr7 A...

Page 68: ...et function parameters are as follows 1 Actual run frequencies Sr1 Sr7 are located in 1st Function 6 Section 8 3 4 2 The run time for each of these frequencies in the pattern Pt 1t Pt 7t is located in 2nd Function 8 3 The particular ACC DEC drive characteristics to be used as well as the run direction Pt 1 Pt 7 located in 2nd Function 8 Pattern run activation 0 Off 0 8 28 mode 1 Terminal operation...

Page 69: ...itor mode and stopped 0 0Hz before activating the pattern run Engages the pattern run feature Reads the standard factory default setting off Writes the new touchpad operation adjustment 2 to memory Takes the inverter out of function setting mode Engages pattern run Activating the Pattern Run Notes 1 Pressing the STOP key at any time during the pattern run will cause a deceleration to a stop 2 Pres...

Page 70: ... Display A pattern run frequency is displayed Displays current pattern number Displays balance of time remaining in the current run pattern Displays remaining patterns Displays current forward reverse status Continued pressing of the NEXT key provides monitoring of the inverters status information The items appear in the sequence listed in section 7 5 1 Returns to displaying the current patterned ...

Page 71: ...ty should be set to 1 on when using this feature See Ref page 8 23 Required for standard 0 10Vdc input reference signal Function No 5 RR terminal priority should be set to 1 on when using this feature See Ref page 8 23 3 Required when using a 3k ohm pot A 1K to 10K ohm pot can also be used but the pot adjustments will be more critical 4 Required for standard 0 5Vdc input reference signal Function ...

Page 72: ...following output characteristics is shown below 20 F P1 60 F P2 FH 80 Hz P1 50 of maximum input signal F P1 20Hz P2 80 of maximum input signal F P2 60Hz FH 80Hz 35 50 P1 80 P2 95 100 Input Signal In the above graph the inverter has no output frequency until the input signal has reached 35 of its maximum This is due to the linear characteristics of the IV Function Also notice that the maximum frequ...

Page 73: ...g stop control 0 Deceleration 1 Coast stop Hz 0 8 23 2 DC injection stop Multifunction input 0 SS2 SS3 8 1 JOG SS3 2 8 24 2 SS2 AD2 3 JOG AD2 Function Parameters Notes 1 A jogging run cannot be engaged by closing the JOG switch during a run 2 The inverter will decelerate at the selected rate during deceleration stop coast to stop injection stop 3 F CC must be broken for DC injection to be applied ...

Page 74: ... operating frequency SS2 OFF ON ON 3rd operating frequency SS3 ON OFF OFF 4th operating frequency ON OFF ON 5th operating frequency ON ON OFF 6th operating frequency ON ON ON 7th operating frequency OFF OFF OFF Operating frequency set via PP IV RR terminals 1 OFF ON OFF Jogging JOG OFF OFF ON 1st operating frequency SS3 ON OFF OFF 2nd operating frequency ON OFF ON 3rd operating frequency 2 ON OFF ...

Page 75: ...rameters 8 16 ON ON ON LOW Hz Output frequency TIME TIME TIME Across RCH P24 Across LOW P24 Output signals LL ON ON UL Output frequency Hz TIME TIME TIME Across LL P24 Across UL P24 Output signals Upper lower limit frequency signal output Low speed speed reach signal output with rCH 0 Selectable function output signals open collector with 50mAdc 24Vdc ratings Setting on 0 tb Function 0 LL UL for l...

Page 76: ...te When the designated frequency has been reached the terminals can sink 24Vdc at 50mAdc to ground P24 supplies 24Vdc through the relay coils to the RCH UL and LOW LL terminals for relay activation Connections are shown below for either relay logic or programmable controller inputs Notice that there is no difference in the circuits except how the relay outputs are utilized P24 LOW LL RCH UL Ry Ry ...

Page 77: ... for a 250Vac 30Vdc 2A output 8 18 FL FLC FLB FLA NO NC Terminal Connections Internal To Inverter 8 5 4 Resetting After a Trip The inverter can be reset after a trip by two methods 1 Pressing the CLR and WRT keys on the operating panel resets the inverter locally 2 Momentarily closing a normally open contact between terminals RST and COM resets the inverter remotely CAUTION When the inverter trips...

Page 78: ...ated With the G2 inverter calibration of the remote meters is very easy Attachment of the meter between its appropriate terminals is the only wiring necessary Actual calibrating is performed with the keypad 8 6 1 Frequency Meter FM Connection and Procedures Terminal Connection FM CC FM Zero adjust screw MON WRT or 8 19 MON 2ND RUN Frequency Meter 1mAdc ammeter or 7 5Vdc voltmeter Notes 1 The adjus...

Page 79: ...s running at 60Hz and in the monitor mode Engages the FM calibration mode Engages the AM calibration mode Display indicates the output current values value Adjusts the current value of the analog meter Press the up value or down key until the meter value equals the displayed inverter value Calibration of AM meter is complete Returns to actual frequency display or 2ND RUN NEXT MON WRT MON Notes The...

Page 80: ...fications tyP 1 FH 80 ACC DEC times are the times required to go between 0Hz and FH 1 For this example a VOLTAGE BOOST OF 10 is needed to move the conveyor at low start up speeds ub 10 2 Although a 50Hz motor is used specifications require 100 output voltage at 60Hz uL 60 3 Conveyor belt systems require a constant torque Pt 0 4 When running the conveyor the inverter must run no faster than 60Hz an...

Page 81: ...ng inverter rated current 50amps overload level set at 60 leads to set rated current 50 X 60 30amps and continuous set rated current 30 X 110 33amps STALL PROTECTION Sets the activation level of the stall protection function 90 to 150 of rated output current When the stall level is reached the inverter will begin stalling by lowering the frequency and voltage to prevent overcurrent tripping Once a...

Page 82: ...tput frequency used for reference point 2 SEE SECTION 8 4 2 FOR EXAMPLES RR TERMINAL PRIORITY Activates the terminal into which the analog reference signal will be input JOGGING DRIVE FREQUENCY Sets the frequency at which the inverter will operate while in the JOG mode Used for moving small increments when precise positioning of motor driven equipment is required JOGGING STOP CONTROL Selects betwe...

Page 83: ...LS MULTIFUNCTION OUTPUT Selects the way in which terminals RCH UL and LOW LL are to be used SEE SECTIONS 8 5 1 and 8 5 2 FOR DETAILS FORWARD REVERSE Selects between a forward and reverse run FAULT TRIP SAVING Selects between saving or not saving the fault code information when power is removed from the inverter When this function is set to save fault data active the auto reset function will become...

Page 84: ...to reset function check to be certain that the auto reset procedure will not damage or otherwise cause problems for the load ma chine system when the inverter s retry operations are being executed AUTO RESTART When selected the inverter will automatically restart into a free rotating motor This restart will occur only after an instantaneous power interruption has occurred The function allows the i...

Page 85: ...e display will remain at zero until the start up frequency is reached This function along with the voltage boost function enables the user to obtain an optimum voltage boost level See figures below 0 100 F St F St 0 30 100 8 26 Start frequency F St can be set 0 to 10Hz Start Up Frequency Start Up Frequency with Voltage Boost Stop Start 0 Frun Fhys Frun Frun Fhys 0 100 0 FMAX 2ND 2ND 1 V F Output F...

Page 86: ...s the type of speed feedback control signal to be used PG FEEDBACK GAIN Coefficient of TG PG conversion Adjusts the drive to respond correctly to the external pulse generator TG PG requires the use of multi option board ACC DEC DISPLAY FREQUENCY SCALER Used to display revolution speed and linear speed SEE SECTION 5 8 FOR EXAMPLE LOW SPEED DETECTION Outputs a signal when the inverter s output frequ...

Page 87: ... SELECTION Sets the run time of each individual preset speed to either seconds or minutes PATTERN REPEATABILITY determines how many times the pattern run will repeat itself PATTERN DRIVE TIME 1 7 Sets the run time of each individual preset speed frequency SR1 SR7 to be used in the patterned run PATTERN DRIVE CHARACTERISTIC 1 7 Selects the type of run for reach pre set speed frequency The selection...

Page 88: ...les When this key is pressed the inverter is placed into the second function file number 9 When this key is pressed the standard factory adjustment range setting of 7 is displayed When the keys 2 and WRT are pressed in order then the factory adjustment range setting of 2 is written into memory replacing the factory setting of 7 When this key is pressed the second menu item under the 2nd 9 function...

Page 89: ...e setting of 1 is written into memory replacing the factory setting of 7 When this key is pressed the second menu item under the 2nd 9 functions is displayed When this key is pressed the standard factory adjustment range setting of 7 is displayed When the keys 2 and WRT are pressed in order then the factory adjustment range setting of 2 is written into memory replacing the factory setting of 7 Ret...

Page 90: ...alt and extent of corrosion from it Vibrations in micrometers Presence of corrosive gas Availability of air conditioning Number of phases Voltage between L1 phase and L2 phase Power Voltage between L2 phase and L3 phase source Voltage between L3 phase and L1 phase Number of Hz Problem occurred hours after motor had been started Motor has been stopped for hours Phenome State of Problem occurred dur...

Page 91: ...OT QTY 3 QTY 1 QTY 1 QTY 1 QTY 1 QTY 3 QTY 1 QTY 2 G2 2160 USED 2700 uF VF3B 0100D TNR 23G561K 100L6P43 6 OHM 40W AGC3A A050F080 MG150J2YS1 MG75H1BS1 400VDC QTY 1 NOT QTY 3 QTY 3 QTY 2P QTY 1 QTY 1 QTY 3 QTY 1 QTY 3 G2 2220 USED 2700uF VF3B 0100D TNR 23G561K 110L2G43 10 OHM 30W AGC3A A050F100 MG200J2YS1 MG75H1BS1 400VDC QTY 1 QTY 1 QTY 3 QTY 3 QTY 2P QTY 1 QTY 1 QTY 3 QTY 1 QTY 3 G2 2270 3300 uF V...

Page 92: ...200Q2YS1 MG200Q1US1 400VDC QTY 1 QTY 1 QTY 3 QTY 3 QTY 1 QTY 2 QTY 1 QTY 6 QTY 1 QTY 6 G2 4600 ATQ 2 5A 3900 uF VF3C 1200A 35589W TNR 23G102K 110U2G43 4 OHM 240W 500Vac A070F150 MG150Q2YS1 MG200Q1US1 400VDC QTY 1 QTY 1 QTY 3 QTY 3 QTY 1 QTY 2 QTY 1 QTY 6 QTY 1 QTY 8 G2 4750 ATQ 2 5A 3900 uF VF3C 1200A 35589W TNR 23G102K 110U2G43 4 OHM 240W 500Vac A070F200 MG150Q2YS1 MG200Q1US1 400VDC QTY 1 QTY 1 Q...

Page 93: ...A025R100 113XN0181 113XN0181 PC 5 QTY 1 NOT NOT NOT NOT QTY 3 QTY 1 QTY 1 QTY 1 QTY 1 G2 2160 35751A USED USED USED USED 38552A A025R100 113XN0181 113XN0181 C25A JC1a 10A QTY 1 NOT NOT NOT NOT QTY 3 QTY 1 QTY 2 QTY 1 QTY 1 G2 2220 35751A USED USED USED USED 38552A A025R100 113XN0181 113XN0181 C25A JC1a 10A QTY 1 NOT NOT NOT NOT QTY 3 QTY 1 QTY 2 QTY 1 QTY 1 G2 2270 35751A USED USED USED USED 38552...

Page 94: ... QTY 1 QTY 3 QTY 1 QTY 6 QTY 1 QTY 3 QTY 1 1 QTY 2 QTY 1 QTY 1 G2 4600 35751A 129XR0281 38552A 35081A 34499A 35249A 34557A A050F200 113XN0181 148VK0281 C35A JC1a 10A QTY 1 QTY 3 QTY 1 QTY 6 QTY 1 QTY 3 QTY 1 1 QTY 2 QTY 1 QTY 1 G2 4750 35751A 129XR0281 38552A 35081A 34499A 35249A 34557A A050F200 113XN0181 148VK0281 C50A JC1a 10A QTY 1 QTY 3 QTY 1 QTY 6 QTY 1 QTY 3 QTY 1 QTY 2 QTY 1 QTY 1 G2 410K 3...

Page 95: ...ximum service life from the inverter it is necessary to perform timely maintenance repairs on some parts of the system even though the equipment may still be functioning with no apparent problems Use the following service life chart as a guide for major part periodic replacement when the equipment is used in a standard installation service environment Service Life Replacement Chart Part Name Servi...

Page 96: ...VT130G2 4015 2 12 63 321 8 72 221 7 47 190 11 38 289 12 00 305 7 69 195 28 7 28 7 VT130G2 4025 VT130G2 4035 VT130G2 4055 2 12 63 321 8 72 221 8 41 214 11 38 289 12 00 305 7 69 195 28 7 28 7 VT130G2 4080 VT130G2 4110 1 18 75 476 14 38 365 9 94 252 17 13 435 18 09 459 11 25 286 38 10 38 10 VT130G2 4160 VT130G2 4220 1 20 75 527 14 38 365 9 94 252 19 13 486 20 09 510 11 25 286 38 10 38 10 VT130G2 4270...

Page 97: ...01 3 48 88 2 94 75 3 03 77 0 38 10 G2 4110 G2 4160 G2 2160 G2 2220 11 25 286 20 09 510 3 38 86 3 38 86 7 91 201 3 4888 2 94 75 3 03 77 0 38 10 G2 4220 G2 2270 14 25 362 22 75 578 3 38 86 3 38 86 9 50 241 4 31 109 3 06 78 3 06 78 0 50 13 G2 4270 G2 4400 G2 2330 12 63 321 35 34 898 5 13 130 5 13 130 11 45 291 3 51 89 4 09 104 4 13 105 0 63 16 G2 4500 G2 4750 G2 410K G2 412K 12 63 321 55 81 1418 5 13...

Page 98: ...D FMAX A D PANEL CONTROL FRONT VIEW OF TOUCH PAD OPERATION PANEL STOP RUN CTRL SEC SEL RIGHT SIDE VIEW Door panel Touch pad PCB Connection cable should not exceed 5M 15FT 0 844 Maximum 0 250 Operation panel bezel 0 344 Typ both sides 0 094 Typ both sides 3 125 6 438 7 125 3 313 CUTOUT FOR TOUCH PAD OPERATION PANEL IN DOOR FRONT VIEW Connect to terminal CN11 on the control board ...

Page 99: ... 2330 178 0 80 9 G2 4015 19 0 8 6 G2 4025 19 0 8 6 G2 4035 20 0 9 1 G2 4055 20 0 9 1 G2 4080 23 0 10 5 G2 4110 61 0 27 7 G2 4160 65 0 29 5 G2 4220 67 0 30 5 G2 4270 110 0 50 0 G2 4330 110 0 50 0 G2 4400 111 0 50 5 G2 4500 190 0 86 4 G2 4600 196 0 89 1 G2 4750 200 0 90 9 G2 410K 302 0 137 3 G2 412K 304 0 138 2 G2 415K 310 0 140 9 G2 420K 440 0 200 0 G2 425K 448 0 203 7 G2 430K 777 0 352 4 10 4 Ship...

Page 100: ...T3 C8 IGBT7 C21 R9 G2 2055 GND C1 MOV1 3 MS1 G2 2035 MS1 IGBT1 R21 IGBT7 HCT D21 C21 TB2 GND GND IGBT7 HCT ZCT ZCT C1 MOV1 3 C21 GND TB2 REC1 IGBT1 C9 GND D21 GND IGBT7 MOV1 3 C7 D8 FU2 R21 MS1 FU2 C1 D21 C9 G2 2080 TB2 ZCT R8 R21 HCT REC1 C1 FU2 MS1 HCT FU2 R21 IGBT1 TB2 REC1 FAN D21 C21 C9 C9 MOV1 3 TM ZCT ...

Page 101: ... ZCT MOV1 3 R9 IGBT1 C9 IGBT2 IGBT3 SOURCE TB2 GND MOTOR G2 2110 IGBT1 C7A IGBT3 IGBT2 MOV1 3 R8 R8A TM ZCT R21 REC1 D21 C21 NK MS1 MSX HCT C1A FU1 DB CONN GND MOTOR MOV1 3 TB2 C1 C8 D8 FU2 IGBT1 IGBT2 IGBT3 R9 C9 D8A C7A C8A R21 R21A C1 C1B C1A FU2 TB2 DB CONN GND MOTOR FU1 HCT C7 D8 D8A C8 TM R9 C8A C9 D21 C21 MS1 MSX IGBT7 R8 R8A REC1 REC2 REC3 ZCT NK ...

Page 102: ...1 C1A C1A C1A C1A C1A C8 C8A MOV1 3 SOURCE C21 D21 MS1 MS1 IGBT7 R8 R8A FU2 IGBT1 IGBT2 IGBT3 D21 NK MSX R21 TM R9 C9 C7A D8 D8A C7 R21A R11 R11A R11B HCT2 HCT3 REC1 3 T2 R15 TB2 IGBT1 IGBT2 IGBT3 C8A C8 HCT2 HCT3 TB3 T2 TB2 R15 MOV1 3 R11B R11 C21 R11A FU2 R8 R21 REC1 3 IGBT7A IGBT7 R21A R8A TM NK MSX FAN C9B D8A C9 D8 R9 C7 C9A ...

Page 103: ... IGBT1 HCT R21 T1 IGBT7 IGBT1 FU1 HCT C9A C9 MOV1 3 R11 REC1 FU2 C1 C2 GND GND ZCT ZCT C9 FU1 MS1 C9 MS1 R21 C9A IGBT7 IGBT2 IGBT3 IGBT1 ZCT MOV1 3 FU1 HCT T1 D21 GND GND FU2 R11 C1 C2 R12 REC1 TM R21 MS1 MOV1 3 GND SOURCE HCT MOTOR TB2 TB2 TB2 R12 C21 C21 C21 R12 D21 FU1 TB2 T1 D21 C21 C2 R12 R11 C1 IGBT7 FU2 REC1 TM C9 IGBT1 IGBT2 IGBT3 C9A ZCT ...

Page 104: ...11 R12 C2 TB2 FU1 C21 D21 GND MOTOR SOURCE ZCT IGBT3 R9 C9 C9A FU1 TB2 MOTOR SOURCE MOV1 2 R8 MOV3 ZCT REC1 R21A R21 IGBT7 HCT R9 C9 C9A IGBT1 IGBT2 D8 C7 C8 C21 D21 R11 R12 MS1 TM IGBT3 SOURCE T1 FU1 TB2 FU2 MOV1 2 MOTOR GND DB CONN R15 T2 HCT3 HCT2 R12A C2A IGBT1 IGBT2 IGBT3 C8 C8A R9 C9 TM D8A ZCT D8 R8 R8A R11A R12 R11 C1A C1 C2 C21 D21 IGBT7 N K MSX R21 R21A REC1 T2 R11A R12A R12 R11 C21 D21 ...

Page 105: ...X NK C21 R21 R21A REC1 REC2 REC3 IGBT7 IGBT7A TM D8A C8A C9 R9 IGBT3 IGBT2 IGBT1 D8 R8A HCT3 HCT2 MOV1 2 FU2 SOURCE MOTOR TB T2 FU1 R15 FU2 R21 NK MS1 MSX IGBT7 TM MOV3 C8 IGBT2 IGBT1 IGBT3 C8A HCT 2 T1 MOV1 2 R8A SOURCE MOTOR DB CONN FU1 TB2 GND FAN T2 HCT 3 C7A C7 R8 C9B R9 D8A D8 C9A C1B R11C R11B C2B R12C R12B C1A C2A R11A R12A C1 C2 C21 R11 R12 REC 1 3 DB CONN GND ...

Page 106: ... FU1 R15 FU1 REC1 FAN 3 C8 C8A HCT3 HCT2 MOV1 2 T1 FAN 1 FAN 2 PCB 5 T2 SOURCE DB CONN TB2 MOTOR GND IGBT3 PCB 4B IGBT3A D8A PCB 6D IGBT2A R8 IGBT7 IGBT2 PCB 4A D8 IGBT1A PCB 6 IGBT1 PCB 4 TM REC1 REC2 REC3 FU2 MS1 R21 C21 R11 R12 R11A R12A R11B C1 C2 C1A C2A R11C R12C C1B C2B PCB 6E FAN 3 FU2 MS1 R21 TB2 PCB 5 T2 GND HCT 2 HCT 3 C2B C2C R12D C1B R11D R11E IGBT3A R12A R11A R11B R12B C1A C2A C1 R11...

Page 107: ...PCB 4A PCB 4 IGBT3 IGBT6 IGBT6A IGBT3A IGBT4A IGBT1A C8 D8B IGBT4 IGBT1 PCB 6E PCB 6A PCB 6 PCB 6D D8 D8A IGBT5 IGBT2 PCB 6B PCB 6F IGBT5A IGBT2A D8C HCT3 R8 R8A R8C T2 R8B NK MSX GND ZCT SOURCE D21 MS1 D8B D8 PCB 6 PCB 6A C8A D8A PCB 6B PCB 6C PCB 6D IGBT3A IGBT3 IGBT2A IGBT2 IGBT1A IGBT1 REC 1 6 D8C HCT 3 HCT 2 DB CONN OUTPUT FU1 T2 R15 C1D C2C R11D R12D R11B R11A R12A R12B R12C R11C R11 R12 R11...

Page 108: ...MS1 NK SOURCE FAN 3 R21A R21 PB PC D8 HCT1 REC 1 3A IGBT2A IGBT5A IGBT2 IGBT4 IGBT4A IGBT6 IGBT6A IGBT1 IGBT1A IGBT3 IGBT3A IGBT5 TERMINAL FUR FUS FUT MSX GND ZCT PCB 6 PCB 4 PCB 4A PCB 6A PCB 6B PCB 4B R8C R8B IGBT7 D8A GND C1E C2E C1D C2D C1C C2C PCB 6D PCB 6C C2 D21 C1 TM R8 R8A R11A R11 R11B R11C R11F R12A R12 R12B R12C R11D R11E R12D R12E R12F PCB 6E ...

Page 109: ...IGBT6B IGBT3 IGBT3A IGBT3B IGBT2 IGBT2A IGBT2B IGBT5A IGBT5B IGBT5 PCB 6 PCB 6A PCB 6B PCB 6E PCB 6D PCB 6C PCB 4A PCB 4 PCB 4B IGBT7 PCB 7 FU2 D21 C8A C8 R8C R8B D8A HCT 1 OUTPUT HCT 2 HCT 3 PCB 5 GND DB CONN FAN 1 FAN 2 T 2 T1 C1 C2 C1A C2A C2E C1H C2H C2J C1J C2F C1F C2C C1C C1B C2B C1E C2G C1G C2D C1D R12H R12D R12E R11E R11D R12F R11J R11H R11G R11F R12A R12B R12C R11A R11B R11C R12 R11 FAN 5...

Page 110: ...2E C2F C2G C1E C1F C1G C2B C2C C2D C1B C1C C1D C8 PCB 7 FU2 HCT 1 D21 MS1 MSX R21A R21B R21C PB PC TERMINALS FAN 3 SOURCE FAN 4 FUS FUT FUR TM R8A R8 PCB 6C IGBT4A IGBT4 IGBT1A IGBT1 PCB 6 IGBT4B IGBT1B IGBT6 IGBT3 PCB 6A IGBT6A IGBT3A IGBT6B IGBT3B PCB 6E PCB 6B IGBT2 IGBT5 IGBT2A IGBT5A IGBT2B IGBT5B C8A C1A C2A C2 C1 R11 R12 R11A R12A R11B R12B R11E R12E R11H R12H R11J R12K R12J R11K R11F R12F ...

Page 111: ...NALS INPUT TERMINALS C8 C8A C8B C8C C8D C8E D8 D8A D8B R8 R8A R8B R8C R8D R8E IGBT7 PCB 7 PCB 6 PCB 6A PCB 6B PCB 6C PCB 6D PCB 6E PCB 4A PCB 4 PCB 4B PCB 4C PCB 4D MOV TYP3 REC TYP6 FUR FUS FUT C1A C2A TM FU1 FU1A D21 C9B C9 C9A C9E C9D C9C C9H C9G C9F IGBT3 3B FU2D PCB 4E IGBT6 6B IGBT5 5B IGBT4 4B IGBT2 2B IGBT1 1B R11C R12C R12B R12 R11 R11A R12A R12D FU2E FU2C R11B C15 C2B C2C C2D FAN 1 GND M...

Page 112: ...TOSHIBA 10 6 Schematics 10 17 ...

Page 113: ... PUMP X IV CC GND _ PRESSURE TRANSDUCER SET POINT START AC INPUT Use the following procedures to adjust the setpoint control parameters INITIAL SETUP 1 With power removed place the jumper connections JP1 and JP2 located on the main control printed circuit board PCB1 in the correct positions for the type of feedback signal used then reapply power 2 Set acceleration and deceleration times to 5 secon...

Page 114: ... only 2nd function 9 HAVING TROUBLE Please check the following list These are things which will cause the PID loop in the TOSVERT 130 G2 to operate incorrectly 1 FEEDBACK Make sure that the feedback signal has the correct polarity Make sure that jumpers JP1 and JP2 located on main control printed circuit board PCB1 are correctly set 2 SOFTWARE Make sure that the inverter main software is Version 5...