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Toshiba W7 DN-57442-006, Installation & Operation Manual

The Toshiba W7 DN-57442-006 is a versatile electronic device that offers top-notch performance and convenience. Ensure seamless installation and operation of this product by downloading the comprehensive Installation & Operation Manual for free from 88.208.23.73:8080. This manual provides step-by-step instructions and valuable insights to maximize your experience with the Toshiba W7 DN-57442-006.

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Installation and Connections

W7B ASD Installation & Operation Manual

I/O Terminal Descriptions

Note:

The programmable terminal assignments 

of the discrete input terminals may be accessed 
and changed from their default settings as mapped 
on 

pg. 35

.

ST

 — The default setting for this terminal is the 

Standby mode controller. As the default setting, this 
terminal must be activated for normal system 
operation. The ST terminal is activated by 
connecting CC to this terminal (Sink mode). When 
deactivated, OFF is displayed at the Frequency 
Command screen. This input terminal may be 
programmed to any of the functions that are listed 
in 

Table 8 on page 170.

 Also, see ST Signal 

Selection on 

pg. 64

 for more information.

RES

 — The default setting for this terminal is 

Reset. The RES terminal is activated by connecting 
CC to this terminal (Sink mode). A momentary 
connection to CC resets the ASD and any fault 
indications from the display. Reset is effective when 
faulted only. This input terminal may be 
programmed to any of the functions that are listed 
in 

Table 8 on page 170

 (see RES Input Terminal 

Assignment on

 pg. 64

).

F

 — The default setting for this terminal is Forward 

run command. The F terminal is activated by 
connecting CC to this terminal (Sink mode). This 
input terminal may be programmed to any of the 
functions that are listed in 

Table 8 on page 170

 (see 

F Input Terminal Assignment on

 pg. 64

).

R

 — The default setting for this terminal is Reverse 

run command. The R terminal is activated by 
connecting CC to this terminal (Sink mode). This 
input terminal may be programmed to any of the 
functions that are listed in 

Table 8 on page 170

 (see 

R Input Terminal Assignment on 

pg. 64

).

S1

 — The default setting for this terminal is Preset 

Speed Bit 1 (see 

Preset Speed 1 on pg. 58

). The 

S1 terminal is activated by connecting CC to this 
terminal (Sink mode). This input terminal may be 
programmed to any of the functions that are listed 
in 

Table 8 on page 170

.

S2

 — The default setting for this terminal is Preset 

Speed Bit 2 (see 

Preset Speed 2 on pg. 58

). The 

S2 terminal is activated by connecting CC to this 
terminal (Sink mode). This input terminal may be 
programmed to any of the functions that are listed 
in 

Table 8 on page 170

.

S3

 — The default setting for this terminal is 

Transformer Thermal Switch Monitor. The S3 
terminal is activated by connecting CC to this 
terminal (Sink mode). If the connection opens, the 
drive will either stop running or stop running and 
display an Emergency fault (depending on the 
programming assigned to the terminal). This input 
terminal may be programmed to any of the 
functions that are listed in 

Table 8 on page 170

.

S4

 — The default setting for this terminal is 

Emergency Off. The S4 terminal is activated by 
connecting CC to this terminal (Sink mode). This 
input terminal may be programmed to any of the 
functions that are listed in 

Table 8 on page 170

.

RR

 — The default function assigned to this terminal 

is the Frequency Mode 1 setting. The RR terminal

 

accepts

 

a 0 – 10 VDC input signal that is used to 

control the function assigned to this terminal. This 
input terminal may be programmed to control the 
speed or torque of the motor via an amplitude 
setting or regulate by setting a limit. The gain and 
bias of this terminal may be adjusted for 
application-specific suitability (see 

F210

 – 

F215

). 

This terminal references CC.

RX

 — The default function assigned to this terminal 

is the Torque Command setting. The RX terminal 
accepts a ±10 VDC input signal that is used to carry 
out the function assigned to this terminal. This input 
terminal may be programmed to raise or lower the 
speed or torque of the motor via an amplitude 
setting. This terminal may also be used to regulate 
the speed or torque of a motor by setting a limit. 
The gain and bias of this terminal may be adjusted 
for application-specific suitability (see 

F216

 – 

F221

). See 

Figure 16 on pg. 24

 for an electrical 

depiction of the RX terminal. This terminal 
references CC.

II 

— The default function assigned to this terminal is 

to carry out the Frequency Mode 2 speed control. 
The function of the II input is to receive a 4 – 20 mA 
input signal that controls a 0 – Maximum Frequency 
output. This input terminal may be programmed to 
control the speed or torque of the motor and may 
not be used when using the VI input. The gain and 
bias of this terminal may be adjusted for 
application-specific suitability (see 

F201

 – 

F206

).

VI 

— The default function assigned to this terminal 

is to carry out the Frequency Mode 2 speed control. 
The function of the VI input is to receive a 0 – 10 
VDC input signal that controls a 
0 – Maximum Frequency output. This input terminal 

ST

RES

F

R

S1

S2

S3

S4

RR

RX

II

VI

Summary of Contents for W7 DN-57442-006

Page 1: ...ADJUSTABLE SPEED DRIVES W7 DN 57442 006 INSTALLATION OPERATION MANUAL June 2020 ...

Page 2: ......

Page 3: ...Document Number 57442 006 Date June 2020 W7 ASD Installation and Operation Manual ...

Page 4: ......

Page 5: ...he W7 ASD uses digitally controlled pulse width modulation The programmable functions may be accessed via the easy to use menu These features combined with Toshiba s high performance software delivers unparalleled motor control and reliability The W7 ASD is a very powerful tool yet surprisingly simple to operate The W7 ASD has an easy to read LCD screen that provides easy access to the many monito...

Page 6: ...and Mechanical and electrical specifications Included is a section on general safety instructions that describe the warning labels and symbols that are used Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for r...

Page 7: ...a by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn Water Wastewater Group For further information on Toshiba s products and services please visit our web site at www toshiba com tic TOSHIBA INTERNATIONAL CORPORATION W7 Adjustable Speed Drive Complete the following information and retain for your records Model Number _________________________...

Page 8: ...ational Corporation may void all warranties and may void the UL CSA listing or other safety certifications Unauthorized modifications may also result in a safety hazard or equipment damage Misuse of this equipment could result in injury and or equipment damage In no event will Toshiba International Corporation be responsible or liable for direct indirect special or consequential damage or injury t...

Page 9: ...ding 4 Power Connections 4 Protection 4 System Integration Precautions 5 Personnel Protection 5 System Setup Requirements 6 Operational and Maintenance Precautions 7 Service Life Information 8 CE Directive 8 EMC Installation Guidelines 8 General EMC Guidelines for Compliance 9 Motor Characteristics 11 Motor Autotuning 11 Pulse Width Modulation Operation 11 Low Speed Operation 11 Overload Protectio...

Page 10: ...6 EOI Remote Mounting 27 System Operation 30 Startup Wizard 30 Operation Hand 30 Default Setting Changes 30 System Configuration and Menu Options 32 Root Menus 32 Frequency Command Screen 32 Monitor Screen 33 Program Screen 34 Program Menu Navigation 35 Startup Wizard Requirements 47 Direct Access Parameter Information 51 Direct Access Parameters Numbers 51 Alarms Trips and Troubleshooting 177 Ala...

Page 11: ...equipment and property damage Special Symbols To identify special hazards other symbols may appear in conjunction with the DANGER WARNING and CAUTION signal words These symbols indicate areas that require special and or strict adherence to the procedures to prevent serious injury to personnel or loss of life Electrical Hazard Symbol A symbol that is comprised of an equilateral triangle enclosing a...

Page 12: ...ear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields arc flash clothing etc in accordance with established safety practices For additional information on workplace safety visit www osha gov Equipment Inspection Upon receipt of the equipment inspect the packag...

Page 13: ...ements For Electrical Installations all regulations of the Occupational Safety and Health Administration and any other applicable national regional or industry codes and standards Note For all references to the National Electrical Code NEC see the latest release of the National Electrical Code Select a mounting location that is easily accessible has adequate personnel working space and adequate il...

Page 14: ...wer sources before proceeding to connect the power wiring to the equipment After ensuring that all power sources are turned off and isolated in accordance with established lock out tag out procedures connect the 3 phase power source wiring of the correct voltage to the correct input terminals and connect the output terminals to a motor of the correct voltage and type for the application refer to N...

Page 15: ...00 mA RCD type B from ABB Siemens or Bender System Integration Precautions The following precautions are provided as general guidelines for the setup of the W7B ASD within the system The W7B ASD is a general purpose product It is a system component only and the system design should take this into consideration Please contact the TIC Customer Support Center for application specific information or f...

Page 16: ...erating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel System safety features should be designed and employed into the integrated system in a manner such that system operation even...

Page 17: ...stomer Support Center for repair information DO NOT place any objects inside of the ASD If the ASD should emit smoke or an unusual odor or sound turn off the power immediately The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming in contact with these items Remove power from the ASD during extended periods of non use Ensure that the Run funct...

Page 18: ...of the Low Voltage Directive on Electrical Safety and are available in the European market ASDs are not individually tested to check for CE compliance because compliance is based on how the ASD has been installed and connected The W7B ASD complies with the CE directive once the recommended filter has been installed and is properly wired TIC also complies with European standards 60529 60721 3 3 env...

Page 19: ...C Standards Category Subcategory Product Standards Test Standard and Level Emission Radiated EN61800 3 EN55011 Class A Group 1 Conducted EN55011 Class A Group 1 Immunity Generic Industrial EN 61000 6 2 Electrostatic Discharge EN 61000 4 2 Radiated EN 61000 4 3 Electrical Fast Transient Burst EN 61000 4 4 Lighting Surge EN 61000 4 5 Conducted EN 61000 4 6 Voltage Dip EN 61000 4 11 Table 3 W7B ASD 4...

Page 20: ...20 1000 460K FN 3359 1000 99 1095 B84143B1000S020 470K B84143B1000S020 480K FN 3359 1600 99 4600 B84143B1600S020 1600 Table 4 W7B ASD 690 Volt Filter Recommendations ASD Model Schaffner Filter FLA 40 C EPCOS Filter FLA 40 C 620K FN 3359HV 250 28 250 B84143B0250S024 250 625K FN 3359HV 320 99 350 B84143B0400S024 400 630K FN 3359HV 400 99 438 640K FN 3359HV 600 99 657 B84143B0600S024 600 Table 3 W7B ...

Page 21: ...rent of the system and determines when an overload condition occurs The overload current level is a percentage of the rating of the motor This function protects the motor from overload The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the factory This setting will have to be adjusted to match the rating of the motor with which the ASD is to be...

Page 22: ...on pg 143 setting may be adjusted to help with nuisance over current trips When using the ASD for an application to control a motor which is rated significantly less than the maximum current rating of the ASD the over current limit Thermal Overload Protection setting will have to be changed to match the FLA of the motor For additional information on this parameter see Motor Overload Protection Lev...

Page 23: ...ked such that the ST CC connection is disconnected before the output contactor is opened DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact while the ASD is on or while the motor is still turning may cause ASD damage On some devices the ST CC connection is f...

Page 24: ... install the input or output power conductors of the main circuit and the wires of the control circuit in the same duct or in parallel with each other and DO NOT bind them together Use shielded wires or twisted wires for the control circuits Ensure that the grounding terminals G E of the ASD are securely connected to ground Connect a surge suppressor to every electromagnetic contactor and every re...

Page 25: ...t required Lead lengths from the ASD to the motor in excess of those listed in Table 5 may require filters to be added to the output of the ASD Table 5 lists the suggested maximum lead lengths for the listed motor voltages Note Contact TIC for application assistance when using lead lengths in excess of those listed Note Exceeding the peak voltage rating or the allowable thermal rise time of the mo...

Page 26: ...se input voltage is within the specified tolerance There are no shorts and all grounds are secured Use the following table to record any changed parameters for future reference Table 6 ASD Parameter Changes by Installer Maintenance Personnel DANGER ASD ID__________Name ______________________Date _______ Notes Parameter Number Parameter Name Default or Previous Setting New Setting Unit of Measure N...

Page 27: ...ut S3 Transformer Thermal Switch Monitor Multifunctional programmable discrete input S4 Emergency Off Multifunctional programmable discrete input RR Analog Input Frequency Mode 1 Multifunction programmable analog input 0 0 to 10 volt input 0 to 80 Hz output Figure 7 on pg 23 RX Unassigned Multifunctional programmable analog input 10 to 10 VDC input Figure 8 on pg 23 II Frequency Mode 2 Multifuncti...

Page 28: ...3 The default setting for this terminal is Transformer Thermal Switch Monitor The S3 terminal is activated by connecting CC to this terminal Sink mode If the connection opens the drive will either stop running or stop running and display an Emergency fault depending on the programming assigned to the terminal This input terminal may be programmed to any of the functions that are listed in Table 8 ...

Page 29: ...the ASD goes up so does the FP output pulse rate This terminal may be programmed to provide an output pulse rate that is proportional to the magnitude of the user selected item from Table 8 on page 175 For additional information on this terminal see parameter F676 AM The default assignment of this terminal is Output Current This output terminal produces an output current that is proportional to th...

Page 30: ... full scale reading of the AM and FM output terminals See F670 and F005 for more information on the AM and FM terminals Shown below are the TB1 input and output terminals of the Terminal Board For further information on these terminals see pg 17 RR P24 RES F A R S1 S2 S3 S4 C C A II OUT1 OUT2 CC ST CC CC FLB CC RX PP VI FP FLC FLA AM FM Terminals Terminal Board ...

Page 31: ...vailable when using RS232 RS485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no jumpers are used the system will operate in the full duplex mode For more information on the W7B ASD communication requirements please visit https www toshiba com tic tools resources downloads Select Manual...

Page 32: ...f the Terminal Board Programmable terminals are listed as their default settings Pin CNU1 Pinout Control Board CNU1A Pinout EOI 1 P24 P24 2 Gnd Gnd 3 Tx RXA 4 Rx TXA 5 Rx TXB 6 Tx RXB 7 RS232 RS485 CNU3 Pin 7 8 Gnd Gnd Pin CNU2 Pinout Control Board CNU2A Pinout EOI 1 P24 P24 2 Gnd Gnd 3 Rx Tx 4 Gnd Gnd 5 Tx Rx 6 Gnd Gnd 7 Open Open 8 Gnd Gnd Pin CN3 Pinout Controller PCBA 1 RS485 Signal 2 RS485 Si...

Page 33: ...tion Operation Manual I O Circuit Configurations Figure 6 Discrete Input Figure 7 RR Input Figure 8 RX Input Figure 9 VI II Input Figure 10 P24 Output Figure 11 PP Output Figure 12 OUT1 OUT2 Output Figure 13 FP Output Figure 14 FM AM Output Figure 15 Fault Relay active fault ...

Page 34: ...ion Diagram Figure 16 W7B ASD Typical Connection Diagram Note When connecting multiple wires to the PA PB PC or PO terminals DO NOT connect a solid wire and a stranded wire to the same terminal EOI Control Board Terminal Board F R ST RES S1 S2 S3 S4 CC II VI CC RX CC OUT1 OUT2 FM EOI P24 FLA FLB FLC PP RR AM FP ...

Page 35: ...Program menu is displayed Turn the Rotary Encoder until the desired parameter group is within the cursor block Press the Rotary Encoder repeat if there is a submenu EOI Features Figure 17 W7B ASD EOI 1 LCD Screen Displays configuration information performance data e g motor frequency bus voltage output power etc and diagnostic information 2 Enter Key Selects a menu item to be changed or accepts an...

Page 36: ...n may be made via Program EOI Options Hand Auto Key 9 MON PRG Key Monitor Program Provides a means to access the three root menus Pressing the MON PRG key repeatedly loops the system through the three root menus see Figure 24 on pg 32 While looping through the root menus the Program menu will display the last menu screen or sub menu item being accessed at the time that the MON PRG key was pressed ...

Page 37: ... port is recommended Remote mounting will also allow for multiple EOI mountings at one location if controlling and monitoring several ASDs from a central location The optional dust cover P N ASD BPC may be used to cover the front panel opening of the ASD housing after removing the EOI If an EOI extender cable is required for remote mounting EOI extender cables are available in lengths of 7 10 or 1...

Page 38: ...ere it may be exposed to flammable chemicals or gasses water solvents or other fluids Turn on the power only after securing the front cover to the ASD EOI Remote Mounting without the ASD MTG KIT Note See Figure 19 for the dimensions and the item locations referenced in steps 1 through 5 1 At the EOI mounting location identify and mark the location of the 3 80 by 3 29 hole and the 7 32 screw holes ...

Page 39: ...ounting location using the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the EOI to the front side of the Bezel plate using the four 6 32 x 5 16 pan head screws the 6 flat washers and the 6 split lock washers 6 Connect the RJ 45 extension cable s EOI ASD MTG KIT Mounting Dimensions Figure 20 EOI Bezel Plate Mounting Dimensions Figure 21 Screw Length Precauti...

Page 40: ...Startup Wizard Operation Hand To run the motor perform the following steps 1 Press the MON PROG key until the Frequency Command screen is displayed see Figure 24 on pg 32 2 Place the system in the Hand mode by pressing the Hand Auto key 3 Ensure that there are no personnel near the motor or the motor driven equipment 4 Using the Rotary Encoder dial in a speed setting at the Set field and press the...

Page 41: ...s and stops at the next parameter that has been changed Pressing the Rotary Encoder while a changed parameter is displayed accesses the settings of the changed parameter for viewing or changing Pressing ESC while the system is performing a Changed From Default search terminates the search Pressing ESC when finished searching or halted at a changed parameter returns the system to the Program menu P...

Page 42: ... Screen Frequency Setting While operating in the Hand mode Hand LED is illuminated on the EOI the running frequency of the motor may be set from the Frequency Command screen Using the Rotary Encoder enter the desired Frequency Command value press the Enter key and then press the RUN key The motor will run at the Frequency Command speed and may be changed while running The Frequency Command screen ...

Page 43: ...PID feedback value Torque Displays the torque output Torque Reference Displays the commanded torque Torque Current Displays the torque current Excitation Current Displays the excitation current PID Value Displays the PID feedback value Motor Overload Displays the relationship of time to the magnitude of the motor overload as a ratio A higher overload means a shorter run time in this condition ASD ...

Page 44: ...rward or Reverse Stop Pattern The Decel Stop or Coast Stop settings determines the method used to stop the motor when using the Stop Reset key of the EOI The Decel Stop setting enables the DC Injection Braking system setup at F250 F251 and F252 The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load Note The Stop Pattern setting has no effect on the Emergency...

Page 45: ... 2 F200 Frequency Priority Selection F208 Frequency Mode Priority Switching Frequency F009 Acceleration Time 1 F010 Deceleration Time 1 F502 S Curve Acceleration Deceleration Pattern 1 F000 Automatic Acceleration Deceleration Selection Motor Set 1 F014 Base Frequency 1 F306 Base Frequency Voltage 1 F016 Manual Torque Boost 1 F600 Motor Overload Protection Level 1 PRIMARY MENU STARTUP WIZARD N A Se...

Page 46: ...cuit Insufficient Voltage Alarm MOFF Control Circuit Insufficient Voltage Alarm POFF Under Current Alarm Excess Torque Alarm DBR Overload Alarm Cumulative Run Timer Alarm Comm Alarm 1 scan trans mission Comm Alarm 2 RS485 RS232 and TTL Retry Alarm Fault Alarm Point Setting Error Alarm Earth Fault Alarm PID Low Output Disable Alarm Password Lockouts Save Restore Wizard N A Enter password Change pas...

Page 47: ...e Adjustment F653 Dec Time Adjustment F654 Torque Boost Adjustment Reach Settings FP Terminal Settings Input Special Functions F100 Low Speed Signal Output Frequency F101 Speed Reach Frequency F102 Speed Reach Detection Band F676 Pulse Output Function FP Terminal Setting F677 Pulse Output Frequency FP Terminal Adjustment F103 ST Signal Selection F105 Forward Reverse Run Priority When Both are Clos...

Page 48: ... Point 1 Frequency F230 BIN Speed Reference Setpoint 2 F231 BIN Point 2 Frequency F234 PG Reference Point 1 F235 PG Point 1 Frequency F236 PG Reference Point 2 F237 PG Point 2 Frequency Jog Settings Preset Speeds F260 Jog Frequency F261 Jog Stop Pattern N A Enable Jog Window F018 F381 Preset Speed 1 Settings F019 F382 Preset Speed 2 Settings F020 F383 Preset Speed 3 Settings F021 F384 Preset Speed...

Page 49: ...627 Under Voltage Trip Selection F628 Under Voltage trip alarm Detection Time F310 Ridethrough Time Overload Trip Settings Cooling Fan Control F606 Overload Reduction Starting Frequency F607 Motor 150 Overload Time Limit F017 Motor Overload Protection Configuration F602 ASD Trip Record Retention Selection F620 Cooling Fan Control Cumulative Run Timer Phase Loss Low Current Settings F621 Cumulative...

Page 50: ...Bias Input Selection F423 Tension Torque Bias Input Selection torque control F424 Load Sharing Gain Input Selection F425 Forward Speed Limit Input Selection F426 Forward Speed Limit Input Level F427 Reverse Speed Limit Input Selection F428 Reverse Speed Limit Input Level F440 Power Running Torque Limit 1 F442 Regenerative Braking Torque Limit 1 F450 Torque Limit Mode F451 Torque Limit Mode Speed D...

Page 51: ... Electronic Gear Setting pulses rotations F371 Position Loop Gain F372 Positioning Completion Range F373 Frequency Limit at Position Hz Second F374 Current Control Proportional Gain F375 Current Control Integral Gain F376 Speed Loop Proportional Gain F377 Speed Loop Integral Gain rad second F378 Motor Counter Data Selection F379 Speed Loop Parameter Ratio F320 Drooping Gain F321 Speed at 0 Droopin...

Page 52: ...DEC Group V f Group Torque Limit Group Preset Speed 7 F024 Speed F387 ACC DEC Group V f Group Torque Limit Group Preset Speed 8 F287 Speed F388 ACC DEC Group V f Group Torque Limit Group Preset Speed 9 F288 Speed F389 ACC DEC Group V f Group Torque Limit Group Preset Speed 10 F289 Speed F390 ACC DEC Group V f Group Torque Limit Group Preset Speed 11 F290 Speed F391 ACC DEC Group V f Group Torque L...

Page 53: ...tation 0 disabled F866 Torque Reference Address F868 Fault Detect Station Number 0 disabled F869 Station Mode F899 S20 Reset F850 Communication Error Mode F851 Communication Error Detect Time F831 Input Reference 1 F832 Input Reference 2 F833 Input Reference 3 F834 Input Reference 4 F835 Input Reference 5 F836 Input Reference 6 F841 Output Monitor 1 F842 Output Monitor 2 F843 Output Monitor 3 F844...

Page 54: ...0 Base Frequency 2 F171 Base Frequency Voltage 2 F172 Manual Torque Boost 2 F173 Motor Overload Protection Level 2 F174 Base Frequency 3 F175 Base Frequency Voltage 3 F176 Manual Torque Boost 3 F177 Motor Overload Protection Level 3 F178 Base Frequency 4 F179 Base Frequency Voltage 4 F180 Manual Torque Boost 4 F181 Motor Overload Protection Level 4 PRIMARY MENU MONITOR SETUP Trip History N A Trip ...

Page 55: ...16 Acc Dec Pattern 4 F504 Acc Dec Pattern 1 4 Selection F506 S Pattern Acc Lower Limit Adjustment F507 S Pattern Acc Upper Limit Adjustment F508 Acc Dec Time Lower Limit F505 Acc Dec Switching Freq 1 F513 Acc Dec Switching Freq 2 F517 Acc Dec Switching Freq 3 F330 Light Load High Speed Operation F331 Light Load High Speed Operation Switching Lower Limit Frequency F332 Light Load High Speed Operati...

Page 56: ...able Restart Delay Time F640 Earth Fault Alarm Level F641 Earth Fault Alarm Time F642 Earth Fault Trip Level F643 Earth Fault Trip Time Special Parameters F183 V f Adjustment Coefficient F244 Dead Band of 0Hz Fre quency Setting Signal F255 Select Function for 0Hz Command Stop F481 Selection for Over Exciting Cooperation F485 Stall Cooperation Gain at Field Weakening Zone F486 Exciting Starting Rat...

Page 57: ... greater than the Upper Limit Frequency but less than the Maximum Fre quency when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback 3 Lower Limit Frequency This parameter sets the lowest frequency that the W7B ASD will accept as a fre quency command or frequency setpoint The W7B ASD will output frequencies lower than the Lower Limit Frequency ...

Page 58: ...his value is used by the W7B ASD to determine the motor overload pro tection setting for the motor The value is found on the nameplate of the motor 7 Motor Capacity This parameter allows the user to input the full load capability of the motor in kilo Watts This value is used by the W7B ASD to determine the motor overload pro tection setting for the motor and may be found on the nameplate of the mo...

Page 59: ...nt and voltage Settings 0 1 A V Amp Volt 11 Wizard Finished This screen is the final screen of the Startup Wizard The basic parameters of the W7B ASD have been set Click Exit to load the Startup Wizard input and to return to the Frequency Command screen Additional application specific pro gramming may be required Display Units Wizard Finished ...

Page 60: ......

Page 61: ...re that the ASD input power be removed and then re applied for the changes to take affect Note The setup procedures included within this section may require a Reset before performing the procedure Application specific settings may then be performed The pre Reset conditions may be saved see F007 Direct Access Parameters Numbers Automatic Acceleration Deceleration Selection Program Fundamental ACC D...

Page 62: ...t terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 8 on pg 176 To read voltage at this terminal connect a 100 500W resistor from FM to FM The voltage is read across the 100 500W resistor Current may be read by connecting an ammeter from FM to FM The FM analog ou...

Page 63: ...lities Type Reset This feature assists the user when performing fault analysis or by allowing a quick system setup change when required Performing a Type Reset results in one of the following user selected post reset configurations Settings 0 None 1 50 Hz Setting 2 60 Hz Setting 3 Reset to Factory Settings 4 Clear Past Trips 5 Clear Run Timer 6 Initialize Typeform 7 Save User Settings 8 Restore Us...

Page 64: ... automatically to produce smoother operation or increased starting torque Direct Access Number F009 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum F508 Maximum 6000 Units Seconds Deceleration Time 1 Program Fundamental ACC DEC 1 Settings This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0 0 Hz for the Decelerati...

Page 65: ... frequency setpoint The ASD will output frequencies lower than the Lower Limit Frequency when accelerating to the lower limit or decelerating to a stop Frequencies below the Lower Limit may also be output when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback Direct Access Number F013 Parameter Type Numerical Factory Default 0 0 Changeable Dur...

Page 66: ...rless Vector Control selections use the motor tuning parameters of the drive to properly configure the ASD for the motor being used If Load Reactors or Long Lead Filters are used or if the capacity of the ASD is greater than the motor manual tuning of the motor parameters may be required for optimum performance Direct Access Number F015 Parameter Type Selection List Factory Default Variable Torque...

Page 67: ... will be incurred The Soft Stall feature is available when the Program Protection Parameters Overload Motor Overload Trip Enable Disable parameter is enabled only Soft Stall is highly effective in preventing motor overload trips when used on fans blowers pumps and other centrifugal loads which require less torque at lower frequencies Note The Soft Stall setting may affect acceleration times and pa...

Page 68: ...sed 5 Place the system in the Auto mode 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Use Speed Modes must be enabl...

Page 69: ...t frequency to binary number 0101 and is identified as Preset Speed 5 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F022 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Pa...

Page 70: ...requency Program Terminal Reach Settings The Speed Reach Frequency sets a frequency threshold that when reached or is within the bandwidth specified by parameter F102 will provide a signal at an output terminal that can close an appropriately configured output contact see Table 8 on pg 175 for the available output assignments Direct Access Number F101 Parameter Type Numerical Factory Default 0 0 C...

Page 71: ...or other means The ST to CC Not Required setting allows the ASD to operate without the ST to CC connection The control terminal ST may be configured for other functions The Interlock with F R Terminal setting configures the F Forward and R Reverse control terminals for the secondary function of Standby Closing a set of contacts to either F or R will cause the ASD to accelerate the motor to the pro...

Page 72: ...rect Access Number F105 Parameter Type Selection List Factory Default Reverse Changeable During Run No Input Terminal Priority Selection Program Terminal Input Special Functions This parameter is used to allow the Jog and DC Injection Braking input signals to control the ASD when received via the Control Terminal Strip even though the system is in the Hand mode With this parameter enabled a Jog co...

Page 73: ...uency BIN Reference Point 2 and BIN Reference 2 frequency Direct Access Number F107 Parameter Type Selection List Factory Default None Changeable During Run No UP DOWN Frequency Disposition at Power Down Program Frequency Motorized Pot Settings When the Frequency Mode 1 Selection F004 setting is set to Use MOP Function Simulation this parameter determines the outcome of the Frequency Mode 1 settin...

Page 74: ...Forward Changeable During Run No Input Terminal 2 R Function Program Terminal Input Terminals This parameter selects the functionality of the R input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable R terminal to one of the possible functions that are listed in Table 8 on pg 170 Direct Access Number F112 Parameter Ty...

Page 75: ...t are listed in Table 8 on pg 170 Direct Access Number F116 Parameter Type Selection List Factory Default Preset Speed Cmd 2 Changeable During Run No Input Terminal 7 S3 Function Program Terminal Input Terminals This parameter selects the functionality of the S3 input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable ...

Page 76: ...ut the ASD Multicom option board the S6 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S6 terminal to one of the possible functions that are listed in Table 8 on pg 170 Di...

Page 77: ...t the ASD Multicom option board the S9 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable terminal S9 to one of the possible functions that are listed in Table 8 on pg 170 Dir...

Page 78: ...nal Note The 16 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S12 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmab...

Page 79: ...minals must be specified as Normally Open or Normally Closed Direct Access Number F132 Parameter Type Selection List Factory Default Fault All Changeable During Run No Output Terminal 4 OUT3 Function Program Terminal Output Terminals This parameter sets the functionality of the OUT4 terminals to any of the possible functions that are listed in Table 8 on pg 175 The on and off delay times of the OU...

Page 80: ...ted to the output terminals In addition the output terminals must be specified as Normally Open or Normally Closed Direct Access Number F136 Parameter Type Selection List Factory Default Over Current Prealarm Changeable During Run No Input Terminal 1 F Response Time Program Terminal Input Terminal Delays This parameter delays the response of the ASD to any change in the F terminal input by the pro...

Page 81: ...chatter Direct Access Number F143 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 5 8 S1 S4 Response Time Program Terminal Input Terminal Delays This parameter delays the response of the drive to any change in the S1 S4 terminal input by the programmed value see waveforms at F140 The delay may be increased to provide additiona...

Page 82: ...A and C output terminals by the programmed value see waveforms at F150 The delay may be increased to prevent relay chatter Direct Access Number F151 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS FL On Delay Program Terminal Output Terminal Delays This parameter delays the closing of the FL output terminals by the programmed value see wavef...

Page 83: ...s parameter delays the closing of the OUT7 output terminals by the programmed value see waveforms at F150 The delay may be increased to prevent relay chatter Direct Access Number F156 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT1 Off Delay Program Terminal Output Terminal Delays This parameter delays the opening of the OUT1 A and C ou...

Page 84: ...l Delays This parameter delays the opening of the OUT5 output terminals by the programmed value see waveforms at F160 The delay may be increased to allow the devices that are connected to OUT5 to respond Direct Access Number F164 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT6 Off Delay Program Terminal Output Terminal Delays This param...

Page 85: ...er than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation setting F307 This parameter is used only when the parameters for motor set 2 are configured and selected Motor set 2 may be selected by a properly configured input terminal Note Not used with the W7B ASD Direct Access Number F171 Parameter Type Numerical Factor...

Page 86: ...tput voltage of the ASD reaches its maximum setting The Base Frequency Voltage 3 is set at F175 This parameter is used only when the parameters for motor set 3 are configured and selected Motor set 3 may be selected by a properly configured input terminal For proper motor operation the Base Frequency should be set for the name plated frequency of the motor Note Not used with the W7B ASD Direct Acc...

Page 87: ...e FLA of the motor The unit of measurement for this parameter may be set to Amps V A or it may be set as a percentage of the ASD rating The name plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement see F701 to change the display unit Motor Overload Protection Level settings 1 4 will be displayed in Amps if the EOI display attributes are set to V A rather...

Page 88: ...178 See parameter F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used only when the parameters for motor set 4 are configured and selected Motor set 4 may be selected by a properly configured input terminal Note Not used with the W7B ASD Direct Access Number F180 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 0 Maximum 30...

Page 89: ...1 Frequency setting establishes the frequency that is to be associated with the voltage setting of F191 V f Five Point 1 Voltage The V f Five Point settings define a custom volts per hertz relationship for the startup output of the ASD To enable this function set the V f Pattern F015 selection to Custom V f Curve V f Curves may be useful in starting high inertia loads such as rotary drum vacuum fi...

Page 90: ... Access Number F194 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 299 Units Hz V f Five Point 3 Voltage Program Special V f Five Point Setting The V f Five Point 3 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F194 V f Five Point 3 Frequency See F190 for additional information on custom V ...

Page 91: ...ct Access Number F198 Parameter Type Numerical Factory Default 0 Changeable During Run No Minimum 0 Maximum 299 Units Hz V f Five Point 5 Voltage Program Special V f Five Point Setting The V f Five Point 5 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F198 V f Five Point 5 Frequency See F190 for additional information on custom V f ...

Page 92: ... 1 Priority and Frequency Source 2 Priority selections are used in conjunction with the Mode 1 2 Switching Frequency setting F208 Parameter F208 establishes a threshold frequency that will be used as a reference when determining when to switch output control between the Frequency Mode 1 setting and the Frequency Mode 2 setting If Frequency Source 1 Priority is selected here and the commanded frequ...

Page 93: ...II input signal level that represents VI II Speed Frequency Setpoint 2 F203 When operating in the Torque Control mode the settings that determine the gain and bias of the VI II terminals are Torque Reference Setpoint 1 F205 the VI II input signal level that represents the VI II Torque Reference Setpoint 1 F201 Torque Reference Setpoint 2 F206 the VI II input signal level that represents Torque Ref...

Page 94: ...rameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units VI II Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the VI II input terminals when either terminal is used as the control input while operating in the Speed Control mode See F201 for additional information on this setting This par...

Page 95: ...Fundamental Standard Mode Selection This parameter selects the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this setting Settings 1 VI II 2 RR 3 RX 4 RX2 Option Card 5 CN8 Option 6 Binary BCD Input 7 Common Serial ...

Page 96: ...ion is Small the ASD averages the last 5 sampled digital values The rolling average is updated every 4 μS and scaled for use by the microprocessor If the filtering selection is Medium the ASD averages the last 20 sampled digital values The rolling average is updated every 4 μS and scaled for use by the microprocessor If the filtering selection is Large the ASD averages the last 50 sampled digital ...

Page 97: ...rence Setpoint 1 F214 the RR input signal level that represents the RR Torque Reference Setpoint 1 F210 Torque Reference Setpoint 2 F215 and the RR input signal level that represents Torque Reference Setpoint 2 F212 Once set as the RR input voltage changes the output frequency or the output torque of the drive will vary in accordance with the above settings This parameter sets the RR input level t...

Page 98: ...imum 0 0 Maximum 100 0 Units Hz RR Input Point 1 Torque Program Torque Setpoints This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RR input level and motor load See F210 for additional information on this...

Page 99: ...e RX input signal level that represents the RX Torque Reference Setpoint 1 F216 Torque Reference Setpoint 2 F221 and the RX input signal level that represents Torque Reference Setpoint 2 F218 Once set as the RX input voltage changes the directional information the output frequency or the output torque of the drive will vary in accordance with the above settings This parameter sets the RX input lev...

Page 100: ...ng Run Yes Minimum Max Freq F011 Maximum Max Freq F011 Units Hz RX Input Point 1 Torque Program Torque Setpoints This parameter is used to set the direction gain and bias of the RX input terminal when this terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RX input level and motor load S...

Page 101: ...resents RX2 Speed Frequency Setpoint 1 F222 RX2 Speed Frequency Setpoint 2 F225 and the RX2 input signal level that represents RX2 Speed Frequency Setpoint 2 F224 When operating in the Torque Control mode the settings that determine the direction gain and bias of the RX2 terminal are Torque Reference Setpoint 1 F226 the RX2 input signal level that represents the RX2 Torque Reference Setpoint 1 F22...

Page 102: ...F224 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX2 Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the direction gain and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control mode See F222 for additional information on this sett...

Page 103: ...Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RX2 input level and motor load See F222 for additional information on this setting This parameter sets RX2 Torque Reference Setpoint 2 and is the output torque value that is associated with the setting of F224 This value is entered as 250 to 250 of the rated torque Direct Access Number F227 Parame...

Page 104: ...9 the binary input value of 255D that represents the BIN Speed Frequency Setpoint 1 F228 BIN Speed Frequency Setpoint 2 F231 and the binary input value of 255D that represents the BIN Speed Frequency Setpoint 2 F230 Note 255D is the decimal equivalent of the 8 bit BIN word with all input terminals set to one 255 decimal 11111111 binary When operating in the Torque Control mode the settings that de...

Page 105: ...ss Number F230 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units BIN Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the direction gain and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control mode See F228 for additional infor...

Page 106: ... used with the ASD Multicom option board only Perform the following setup to allow the system to receive a binary control input Program Fundamental Standard Mode Selection Command Mode any setting Program Fundamental Standard Mode Selection Frequency Mode 1 11 Pulse Input Option Provide a Run command F or R The settings that determine the direction gain and bias of the PG input are PG Speed Freque...

Page 107: ... Access Number F236 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units PG Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the direction gain and bias of the PG input terminal when it is used as the Speed Direction Control input See F234 for additional information on this setting This parameter sets ...

Page 108: ...ogram Special Frequency Control This parameter provides a plus or minus value for the Run Frequency setting F241 Direct Access Number F242 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz End Frequency Program Special Frequency Control This parameter sets the lowest frequency that the drive will recognize during deceleration before the drive ...

Page 109: ...ding a pulsating DC current into the motor at the Carrier Frequency This feature may be enabled at F254 Direct Access Number F250 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 120 0 Units Hz DC Injection Braking Current Program Protection DC Braking This parameter sets the percentage of the rated current of the drive that will be used for DC Injection b...

Page 110: ... CC is opened power is turned off an Emergency Off command is received or this parameter is changed Enabling this feature will also require a non zero entry at F250 Settings 0 Disabled 1 Enabled Direct Access Number F254 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Select Function for 0Hz Command Stop Program Special Special Parameters This parameter selects the...

Page 111: ...w box Program Fre quency Settings Jog Settings Enable Jog Window Note The Jog Window must be displayed on the EOI to perform the Jog function using the EOI 2 Press MON PRG to access the Jog Window 3 Using the Up Down arrow keys of the EOI select Reverse or Forward 4 Place the system in the Hand mode 5 Press and hold the Run key for the desired Jog duration Jog Using the Control Terminal Strip To i...

Page 112: ...y range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range Then the output frequency of the drive will decelerate to the lower level of the Jump Frequency range and continue downward as programmed Once set up and enabled it is on in all control modes User selected frequencies may be jumped to avoid the negative effects of mechanical resonance Direct Access N...

Page 113: ...us or minus value for Jump Frequency 3 F274 Direct Access Number F275 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 30 0 Units Hz Jump Frequency Processing Selection Program Special Jump Frequencies This parameter determines if the output frequency of the ASD or the PID feedback signal will be used as a reference for determining the Jump Frequency ran...

Page 114: ...requency to binary number 1011 and is identified as Preset Speed 11 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F290 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 12 Program Fr...

Page 115: ...cess Number F293 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 15 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1111 and is identified as Preset Speed 15 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F01...

Page 116: ...ing the Carrier Frequency above the Derate Threshold frequency as listed below for a given ASD will reduce the capability of the ASD Direct Access Number F300 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 500 Maximum ASD Dependent Units kHz Example Carrier Frequency Derate Threshold Frequency Model Derate Threshold Frequency Model Derate Threshold Freque...

Page 117: ... of the drive in the event of a momentary power outage Settings 0 Off 1 Ridethrough 2 Deceleration Stop Direct Access Number F302 Parameter Type Selection List Factory Default Off Changeable During Run Yes Retry Selection Program Protection Retry Restart After a trip has occurred this parameter sets the number of times that an automatic system restart is attempted for a qualified trip The trip con...

Page 118: ...f the drive and providing the proper information at F304 F308 and F309 Direct Access Number F304 Parameter Type Selection List Factory Default ASD Dependent Changeable During Run Yes Over Voltage Limit Operation Program Protection Stall This parameter Enables Disables the Over Voltage Stall function When enabled this function causes the drive to extend the decel time when the DC bus voltage increa...

Page 119: ...pe Numerical Factory Default ASD Dependent Changeable During Run No Minimum 1 0 Maximum 1000 0 Units Continuous Dynamic Braking Capacity Program Protection Dynamic Braking This parameter is model specific and has no function on the W7B ASD This parameter is used to input the wattage of the Dynamic Braking Resistor For additional information on selecting the proper resistor wattage value for a give...

Page 120: ...put to engage the motor from its present speed This parameter determines the rate at which the scanning signal goes to 0 0 Hz See F301 for additional information on this parameter Direct Access Number F312 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 50 Maximum 2 50 Lock on Rate Program Protection Retry Restart After a momentary power outage the ASD ma...

Page 121: ...s Unlike Stall which reduces the output frequency in order to limit the load once the load reaches a preset level Drooping can increase or decrease the V f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors Because of variances in gearboxes sheaves belts motors and because the speed of the motor is constrained by the mechanical system one motor...

Page 122: ...rol This parameter is used to set the rate of output change allowed when operating in the Drooping Control mode Jerky operation may be decreased by increasing this setting Direct Access Number F324 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 1 Maximum 200 0 Load Inertia Acceleration Deceleration Torque Program Feedback Drooping Control This parameter is used ...

Page 123: ...of F331 F333 are met the Light Load High Speed function is enabled and this parameter determines the operating mode of the Light Load High Speed function Settings 0 Disabled 1 Reserved 2 Automatic Enable Automatic Speed F341 3 Automatic Enable Preset Speed Preset IDBin is OR ed w 1000Bin 4 Discrete Enable Automatic Speed F341 see item 60 of Table 8 on pg 170 5 Discrete Enable Preset Speed Preset I...

Page 124: ...ad High Speed mode this parameter determines the length of time that a load exceeding the Light Load High Speed operation criteria may exist before the Light Load High Speed mode is terminated and normal operation resumes Direct Access Number F334 Parameter Type Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds Switching Load Torque During Forward Run P...

Page 125: ... the Reverse Direction Program Special Crane Hoist Load During reverse acceleration this parameter establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F339 Parameter Type Numerical Factory Default ASD Depe...

Page 126: ...gram Terminal Line Power Switching When enabled this parameter sets the frequency at which the At Frequency Powerline Switching function engages The At Frequency Powerline Switching function commands the system to discontinue using the output of the drive and to switch to commercial power once reaching the frequency set here Direct Access Number F355 Parameter Type Numerical Factory Default 60 00 ...

Page 127: ... Changeable During Run Yes Minimum 0 10 Maximum 10 00 Units Seconds PID Feedback Signal Selection Program Feedback Feedback Settings This parameter Enables Disables PID feedback control When enabled this parameter determines the source of the motor control feedback Settings 0 PID Control Disabled 1 VI II 2 RR 3 RX 4 RX2 Option Card Proportional Integral Derivative PID A closed loop control techniq...

Page 128: ...crease the output signal Direct Access Number F364 Parameter Type Numerical Factory Default 50 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units PID Deviation Lower Limit Program Feedback Feedback Settings This parameter determines the maximum amount that the feedback may decrease the output signal Direct Access Number F365 Parameter Type Numerical Factory Default 50 00 Changeable Duri...

Page 129: ...Run Yes Electronic Gear Setting pulses rotation Direct Access Number F370 Program Feedback PG Settings Parameter Type Numerical This parameter sets the number of pulses per revolution when using a shaft mounted encoder and the PG Option Board for closed loop speed control Factory Default 1000 Changeable During Run Yes Minimum 100 Maximum 4000 Position Loop Gain Program Feedback PG Settings This pa...

Page 130: ...degree and rate at which the output frequency will be allowed to change when prompted by changes in the output current The larger the value entered here the quicker more the drive responds to changes in feedback Direct Access Number F375 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 100 0 Maximum 1250 Speed Loop Proportional Gain Program Feedback PG Settin...

Page 131: ...port Center for information on this parameter Direct Access Number F379 Parameter Type Numerical Factory Default 1 00 Changeable During Run No Minimum 0 01 Maximum 10 00 Preset Speed Operation Mode Program Pattern Run Preset Speed Modes This parameter Enables Disables the Use Speed mode When enabled the system uses all of the parameter settings of the Preset Speed being run Otherwise only the freq...

Page 132: ... Speed 5 F022 Settings 0 Forward 1 Reverse Direct Access Number F385 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 6 Program Pattern Run Preset Speeds Determines the forward reverse setting for the Preset Speed 6 F023 Settings 0 Forward 1 Reverse Direct Access Number F386 Parameter Type Selection List Factory Default Forward Changeable During...

Page 133: ...peed 11 F290 Settings 0 Forward 1 Reverse Direct Access Number F391 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 12 Program Pattern Run Preset Speeds Determines the forward reverse setting for the Preset Speed 12 F291 Settings 0 Forward 1 Reverse Direct Access Number F392 Parameter Type Selection List Factory Default Forward Changeable Durin...

Page 134: ...tor Constant unchanging This value is used in conjunction with other constants to tune the motor To use Vector Control Automatic Torque Boost or Automatic Energy saving the Motor Constant setting motor tuning is required Direct Access Number F402 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 0 Maximum 100 000 M Units Motor Constant 2 secondary resistance...

Page 135: ...orque Boost or Automatic Energy saving functions Direct Access Number F410 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 00 Maximum 650 0 Number of Motor Poles Program Motor Vector Motor Model This parameter identifies the number of motor poles Direct Access Number F411 Parameter Type Numerical Factory Default 4 Changeable During Run No Minimum 2 Maximum...

Page 136: ...d Direct Access Number F420 Parameter Type Selection List Factory Default RX Changeable During Run Yes Torque Command Filter Program Torque Torque Control This parameter reduces the motor vibration caused by large inertia loads A small value will have a great effect while an increased value will have a lesser effect Direct Access Number F421 Parameter Type Numerical Factory Default 200 0 Changeabl...

Page 137: ...he Load Sharing Gain input function and is enabled by selecting a Load Sharing Gain input signal source Settings 0 Disabled 1 VI II 2 RR 3 RX 4 RX2 Option Card 5 CN8 Option 6 Binary BCD Input 7 Common Serial TTL 8 RS232 RS485 9 Communication Card Direct Access Number F424 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Forward Speed Limit Input Selection Program To...

Page 138: ...ng is selected the value set at F428 is used as the Reverse Speed Limit input Settings 0 Disabled 1 VI II 2 RR 3 RX 4 RX2 5 Setting F428 Direct Access Number F427 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Reverse Speed Limit Input Level Program Torque Torque Control This parameter provides a value to be used as the Reverse Speed Limit setting if Setting is se...

Page 139: ...or minus value for this setting may be set at F432 Direct Access Number F431 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Limit torque 0 Band Program Torque Torque Speed Limiting The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mo...

Page 140: ...ue Limit 1 Program Torque Torque Limit Settings This parameter determines the source of the Regenerative Torque Limit control signal If Setting is selected the value set at F443 is used for this parameter Settings 1 VI II 2 RR 3 RX 4 RX2 Option Card 5 Setting F443 Direct Access Number F442 Parameter Type Selection List Factory Default Setting F443 Changeable During Run Yes Regenerative Braking Tor...

Page 141: ...que Manual Torque Limit Settings This parameter is used to set the negative torque upper limit for the 3 motor profile when multiple motors are controlled by a single drive or when a single motor is controlled by multiple profiles Direct Access Number F447 Parameter Type Numerical Factory Default 250 0 Changeable During Run Yes Minimum 0 00 Maximum 250 0 Units Power Running Torque Limit 4 Level 25...

Page 142: ... Running Stall Continuous Trip Detection Time Program Protection Stall This parameter allows the user to extend the Over Voltage Stall F305 and the Over Current Stall F017 time settings Direct Access Number F452 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 1 00 Units Seconds Regenerative Braking Stall Prevention Mode Selection Program Protection Stall ...

Page 143: ...he VI II terminal This setting may be used to ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the 100 level setting of the ASD system This is accomplished by setting the input source to 100 and either increasing or decreasing this setting to provide an output of 100 from the ASD Direct Access Number F471 Parameter Type Numerical Factory Default 156 Chan...

Page 144: ...g in the Speed Control or the Torque Control mode This setting may be used to ensure that the zero level of the input source pot pressure transducer flow meter etc is also the zero level setting of the ASD system This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD Direct Access Number F474 Parameter Typ...

Page 145: ...o ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the 100 level setting of the ASD system This is accomplished by setting the input source to 100 and either increasing or decreasing this setting to provide an output of 100 from the ASD Direct Access Number F477 Parameter Type Numerical Factory Default 141 Changeable During Run Yes Minimum 0 0 Maximum 25...

Page 146: ...en operating in the Constant Vector Control mode Direct Access Number F484 Parameter Type Numerical Factory Default 105 0 Changeable During Run Yes Minimum 80 0 Maximum 300 0 Units Stall Cooperation Gain at Field Weakening Zone Program Special Special Parameters This parameter determines the degree that the Stall function is effective while operating the motor in the field weakening zone Direct Ac...

Page 147: ... smoothing of the on off IGBT signal that feeds the Gate Driver board Direct Access Number F490 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 32 768 Maximum 32 767 Switching Frequency Between Current and Voltage Control Program Special Special Parameters This parameter sets the threshold frequency at which ASD control is switched between Current control a...

Page 148: ...n may be set using F502 The minimum accel decel time may be set using F508 This setting is also used to determine the deceleration rate of the UP DOWN Frequency function Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the acceleration time Direct Access Number F501 Parameter T...

Page 149: ...2 The figures below provide a profile of the available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S Pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applica...

Page 150: ... at F009 F500 F510 and F514 respectively Settings 1 Acc Dec 1 2 Acc Dec 2 3 Acc Dec 3 4 Acc Dec 4 Note If using the LCD EOI press ESC from the Frequency Command screen to access this parameter Direct Access Number F504 Parameter Type Selection List Factory Default Acc Dec 1 Changeable During Run Yes Acceleration Deceleration Switching Frequency 1 Program Special ACC DEC Special This parameter sets...

Page 151: ...s to loads Automatic Accel Decel and Stall settings may lengthen the acceleration time Direct Access Number F510 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum F508 Maximum 6000 Units Seconds Deceleration Time 3 Program Special ACC DEC 1 4 Settings This parameter specifies the time for the drive to go from the Maximum Frequency to 0 0 Hz for the Decelerati...

Page 152: ...EC 1 4 Settings This parameter specifies the time for the drive to go from the Maximum Frequency to 0 0 Hz for the Deceleration 4 profile The accel decel pattern may be set using F502 The minimum accel decel time may be set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may len...

Page 153: ... W7B ASD Direct Access Number F600 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Stall Prevention Level Program Protection Stall This parameter specifies the output current level at which the output frequency is reduced in an attempt to prevent a trip The over current level is entered as a percentage of the maximum rating of the drive Not...

Page 154: ...cy Off Settings When DC Injection is used as a function of receiving an Emergency Off command F603 this parameter determines the time that the DC Injection braking is applied to the motor Direct Access Number F604 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units Seconds Output Phase Failure Detection Program Protection Phase Loss This paramet...

Page 155: ... Low Current Trip Selection Program Protection Low Current Settings This parameter Enables Disables the low current trip feature When enabled the drive will trip on a low current fault if the output current of the drive falls below the level defined at F611 and remains there for the time set at F612 Settings 0 Disabled 1 Enabled box checked Direct Access Number F610 Parameter Type Selection List F...

Page 156: ...utput torque value greater than the setting of F616 or F617 exists for a time longer than the setting of F618 When disabled the ASD does not trip due to over torque conditions Settings 0 Disabled 1 Enabled box checked Direct Access Number F615 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Over Torque Detection Level During Power Running Program Protection Over To...

Page 157: ...meter sets a run time value that once exceeded closes a contact The output signal may be used to control external equipment or used to engage a brake Note The time displayed is 1 100th of the actual time 0 01 hr 1 0 hr Direct Access Number F621 Parameter Type Numerical Factory Default 175 0 Changeable During Run Yes Minimum 0 1 Maximum 999 9 Units Hours X 100 Abnormal Speed Detection Time Program ...

Page 158: ...angeable During Run Yes Minimum 50 00 Maximum 250 0 Units Over Voltage Limit Operation Level Program Protection Stall This parameter sets the upper DC bus voltage threshold that once exceeded will cause an Over Voltage Stall An Over Voltage Stall increases the output frequency of the drive during deceleration for a specified time in an attempt to prevent an Over Voltage Trip If the over voltage co...

Page 159: ... Timer This parameter is used in conjunction with the discrete input terminal setting 64 System Consistent Sequence BA braking answer see item 64 of Table 8 on pg 170 for additional information on this feature After activating the discrete input terminal System Consistent Sequence B braking release the setting of this parameter defines a window of time in which 1 a Braking Answer response must be ...

Page 160: ...n to zero Upon reaching zero the Earth Fault Trip is activated This parameter sets the start time of the count down timer Direct Access Number F643 Parameter Type Numerical Factory Default 1 00 Changeable During Run No Minimum 0 00 Maximum 2 50 Units Seconds Acceleration Deceleration Frequency Adjustment Program Terminal Analog Input Functions This parameter Enables Disables the feature that allow...

Page 161: ...og Input Functions This parameter Enables Disables the feature that allows for the external adjustment of the Deceleration Time Selecting either VI II or RR enables this feature The selected input is used as a modifier of the programmed Deceleration Time setting Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Settings 0 Disabled ...

Page 162: ...d 10 UP DOWN Frequency 11 Pulse Input option Direct Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable During Run No Multiplying Input Selection Program Feedback Override Control This parameter Enables Disables the feature that allows for the external adjustment of the Output Frequency Selecting either of the input methods listed enables this feature The selected ...

Page 163: ...ent or either 0 1 or 1 to 7 5 volts when providing an output voltage at this terminal Direct Access Number F670 Parameter Type Selection List Factory Default Output Current Changeable During Run Yes AM Output Terminal Adjustment Program Meter Terminal Adjustment This function is used to calibrate the AM analog output terminal To calibrate the AM analog output connect a meter current or voltage as ...

Page 164: ...t that corresponds with a known input This function is used in the calibration of external signal measuring devices DVM counters etc Direct Access Number F675 Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 Pulse Output Function Program FP Terminal Settings This parameter commands the multifunction programmable FP terminal to monitor the value of 1 of ...

Page 165: ...I that is proportional to the output frequency of the drive This feature is useful when the output of a process is moved along at a rate that is proportional to the output frequency of the drive Direct Access Number F702 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 0 Units Hz UDU Free Unit Selection Program Utilities Display Parameters The parame...

Page 166: ...p 2 3 Group 3 4 Group 4 Note Press ESC from the Frequency Command screen to access this parameter Note For additional information on this parameter see pg 34 Direct Access Number F720 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Stop Pattern No path available Direct Access Only While operating using the CN8 Option the Stop Pattern parameter determines the method used t...

Page 167: ...Settings 1 Enabled 2 Disabled Note If using the LCD EOI press ESC from the Frequency Command screen to access this parameter Direct Access Number F724 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes CN8 Option Override Multiplication Gain Program Feedback Override Control If operating using the CN8 Option this parameter provides a value to be used in the event that ...

Page 168: ...Output Disable Setpoint Boost Program Special Low Output Disable Function The Low Output Disable feature adds the user input frequency value to the commanded frequency Direct Access Number F734 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq F011 Units Hz Low Output Disable Boost Time Program Special Low Output Disable Function The Low Output Dis...

Page 169: ...nds and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 1200 1 2400 2 4800 3 9600 Direct Access Number F800 Parameter Type Numerical Factory Default 9600 Changeable During Run Yes Minimum 1200 Maximum 9600 Units BPS Parity Program Communications Communication Settings This para...

Page 170: ...e ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F803 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Seconds Communication Time Out Action RS232 RS485 and TTL Program Communications Commun...

Page 171: ...a Master Output controller Otherwise an EOI failure will result Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Normal no follower 1 Frequency Command 2 Output Command Frequency 3 Torque Command 4 Output Torque Command Direct Access Number F806 Parameter Type Selection List Factory Default Normal no follower Changeable During Ru...

Page 172: ...nce set as the input signal value changes the output frequency of the drive will vary in accordance with the above settings This parameter sets the Communications Reference input value that represents Communications Reference Speed Setpoint 1 frequency This value is entered as 0 to 100 of the Communications Reference input value range Changes made to this parameter require that the power be cycled...

Page 173: ... input See F811 for additional information on this setting This parameter sets the Communications Reference Speed Setpoint 2 Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F814 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq F011 Units Hz Baud Rate RS232 RS485 Progr...

Page 174: ...ill result Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Normal no follower 1 Frequency Reference 2 Output Command Frequency 3 Torque Command 4 Output Torque Command Direct Access Number F826 Parameter Type Selection List Factory Default Normal no follower Changeable During Run Yes Command Request Disposition on Error Program ...

Page 175: ...834 Program Communications Scan Receive Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 16 Input Reference 5 Direct Access Number F835 Program Communications Scan Receive Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 16 Input Reference 6 Direct Access Number F836 Program Communicatio...

Page 176: ...ctory Default 0 Changeable During Run Yes Minimum 0 Maximum 16 Output Monitor 5 Direct Access Number F845 Program Communications Scan Transmit Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 16 Output Monitor 6 Direct Access Number F846 Program Communications Scan Transmit Settings Parameter Type Numerical Not used Factory Default 0 Changeab...

Page 177: ...861 Program Communications S20 Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 1023 Speed Reference Station 0 disabled Direct Access Number F862 Program Communications S20 Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 64 Speed Reference Address Direct Access Number F863 Program Commu...

Page 178: ...r F869 Program Communications S20 Settings Parameter Type Numerical Not used Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 4 Optional Parameters 1 Direct Access Number F890 Program Communications Optional Parameters Parameter Type Numerical Not used Factory Default 0 Changeable During Run No Minimum 0 Maximum 65535 Optional Parameters 2 Direct Access Number F891 Program Communicati...

Page 179: ...lt 0 Changeable During Run No Minimum 0 Maximum 65535 Optional Parameters 5 Direct Access Number F894 Program Communications Optional Parameters Parameter Type Numerical Not used Factory Default 0 Changeable During Run No Minimum 0 Maximum 65535 S20 Reset Direct Access Number F899 Program Communications S20 Settings Parameter Type Selection List Not used Settings 0 Disabled 1 Reset Factory Default...

Page 180: ...describe turning on the motor for small increments of time and is used when precise positioning of motor driven equipment is required This terminal activates a Jog for the duration of activation The Jog settings may be configured at F260 and F261 10 Emergency Off Terminates the output signal from the drive and may apply a brake The braking method may be selected at F603 11 DC Braking The drive out...

Page 181: ... Trigger This function is used to sequentially initiate each Preset Speed of a Pattern Run with each connection to CC 25 Forced Forward Jog This setting initiates a Forced Forward Jog when connected to CC The Forced Forward Jog command provides a forward run signal so long as this terminal is connected to CC the status of the F and R terminals is ignored Use F260 to set the Jog Frequency and use F...

Page 182: ...e UP DOWN Frequency command will be saved during power down or reset by setting F108 to Store and setting an input terminal to 43 binary Data Write If the drive is running and the Binary Data Write terminal is active when an event occurs Fault Power off the UP DOWN Frequency command will be restored upon power up or reset 44 UP DOWN Frequency Up Momentarily connecting this terminal to CC causes an...

Page 183: ...rating in the Position Control mode 58 Position Control Forward Limit LS Connecting this terminal to CC will immediately stop the drive and hold its position If the connection remains the drive will time out and trip This function is normally used for over travel conditions 59 Position Control Reverse Limit LS Connecting this terminal to CC will immediately stop the drive and hold its position If ...

Page 184: ... within the time setting of F630 normal system function resumes If Not Released is returned or if the F630 time setting times out before either signal is returned then fault E 11 occurs The returned signal may also be used to notify the user or control a dependent subsystem 66 System Consistent BT brake test Factory use 67 Fire Speed When activated Preset Speed 1 is output from the ASD 68 Test Fac...

Page 185: ...it Under Voltage Alarm 114 Output for External Rush Suppression Relay 26 Low Current Alarm 118 Completion of Stoop Positioning 28 Over Torque Alarm 120 Earth Fault Alarm 30 Braking Resistor Overload Pre Alarm 122 Low Output Disable Alarm 32 In Emergency Off 124 Fire Speed Active 34 Retrying 126 Damper Closed 36 Pattern Operation Switching Out 128 4 20mA Signal Loss 38 PID Deviation Limit 130 Alarm...

Page 186: ...requency Command 2 Output Current AM Default Setting 150 3 DC Bus Voltage 4 Output Voltage Analog 1 Default Setting 5 Post Compensation Frequency Analog 2 Default Setting Maximum Frequency 6 Speed Feedback Realtime 7 Speed Feedback 1 Sec Filter 8 Torque 150 9 Torque Command 10 Internal Torque Base 11 Torque Current 12 Excitation Current 13 PID Feedback Value Maximum Frequency 14 Motor Overload Rat...

Page 187: ...he ASD In the event that the condition that caused the Alarm does not return to its normal operating level within a specified time the ASD Faults and a Trip is incurred The result of a Fault a Trip is a safety feature that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Cu...

Page 188: ... duration of activation only User notification events are not error conditions and only convey active system functions to the user Table 9 User Notification Codes EOI Display Function Description Atn Autotune Active Atn indicates that the Autotune function is active If the initial Autotune fails for any reason an automatic retry is initiated if Other Motor is selected at parameter F413 db or dbOn ...

Page 189: ...rgency Off Output signal from the ASD is terminated and a brake may be applied if so configured Stop Reset pressed twice on the EOI EOFF command received remotely ASD reset required MOFF Main Under Voltage Under voltage condition at the 3 phase AC input to the ASD Low 3 phase input voltage OC Over Current ASD output current greater than the parameter F601 setting Defective IGBT U V or W ASD output...

Page 190: ...mentary power loss Incoming 3 phase power is above the specified range Decel time is too short Voltage spikes at the 3 phase input install inductive filter Over Voltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Over Torque Torque requirement in excess of the setting of parameter F616 or F617 for a time longer than the setting of pa...

Page 191: ...ww toshiba com tic 181 Reset ignored if active UC Under Current Output current of the ASD is below the level defined at parameter F611 and remains there for greater than the time set at parameter F612 Table 10 Continued ASD Alarms EOI Display Function Description Possible Causes ...

Page 192: ... is improperly matched to the application Autotune Error Autotune readings that are significantly inconsistent with the configuration information A non 3 phase motor is being used Incorrect settings at parameter F400 F413 or F414 Using a motor that has a significantly smaller rating than the ASD ASD output cabling is too small too long or is being housed in a cable tray with other cables that are ...

Page 193: ... short Voltage Boost setting is too high Motor machine jammed Mechanical brake engaged while the ASD is running ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during acceleration On ASDs that are greater than 100 HP this fault occurs when the ASD current exceeds 320 of the rated FLA during acceleration OC During DEC Phase to phase short U V or W Deceleration time is too s...

Page 194: ... During ACC Motor running during restart OV During DEC Deceleration time is too short Stall protection is disabled 3 phase input voltage is out of specification Input reactance required OV During Run Load fluctuations 3 Phase input voltage out of specification Position Deviation Err Operating in the Position Control mode and the resulting position exceeds the limits of the Position Control setting...

Page 195: ...ill remain until all faults are corrected and all trips are cleared UV Control Power 3 phase input voltage low Defective control board Excessive load on the power supply Under voltage Ridethrough settings require adjustment Under Current Fault Improper Low Current detection level setting U Phase OC Low impedance at the U lead of the ASD output V Phase OC Low impedance at the V lead of the ASD outp...

Page 196: ... some trips reset the ASD to the factory default settings before pursuing a systemic malfunction Program Utilities Type Resets Restore Factory Defaults The at trip frequency of the last incurred trip may be viewed at the Monitor screen see pg 33 The Monitor screen at trip record is erased when the ASD is reset and may be viewed without the use of the RTC option The current output frequency is disp...

Page 197: ...s and Weight Information Figure 25 W7B ASD Part Numbering Convention Note The Type 1 enclosed versions of the W7B ASD meet or exceed the specification UL 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air ...

Page 198: ...lbs kg Configuration AA AE AS AA AE AS AA AE AS 4220 20 AA Fig 26 AE Fig 27 AS Fig 27 30 762 54 1372 54 1372 84 2134 24 610 1000 454 4270 25 4330 30 4400 40 4500 50 4600 60 4750 75 100 2540 1500 680 410K 100 60 1524 412K 125 415K 150 420K 200 425K 250 42 1016 66 1676 84 2134 3000 1361 430K 300 440K 400 450K 500 72 1829 AS Fig 28 108 2743 Model Number HP Figure Number A Width in mm B Height in mm C...

Page 199: ...Depth in mm Approx Shipping Weight lbs kg 4750 75 Fig 30 38 965 90 2286 24 610 1120 508 410K 100 412K 125 415K 150 40 1016 1360 617 420K 200 425K 250 Fig 31 64 1626 2475 1123 430K 300 440K 400 450K 500 2872 1303 Model Number HP Figure Number A Width in mm B Height in mm C Depth in mm Approx Shipping Weight lbs kg 610K 100 Fig 32 30 762 100 2540 24 610 1300 591 612K 125 615K 150 617K 175 620K 200 6...

Page 200: ...ions W7B ASD Installation Operation Manual 190 https www toshiba com tic Figure 26 W7B NEMA 1 460V See Table 13 on page 188 for Actual Dimensions Figure 27 W7B NEMA 1 460V See Table 13 on page 188 for Actual Dimensions ...

Page 201: ...ions W7B ASD Installation Operation Manual https www toshiba com tic 191 Figure 28 W7B NEMA 1 460V See Table 13 on page 188 for Actual Dimensions Figure 29 W7B NEMA 1 460V See Table 14 on page 188 for Actual Dimensions ...

Page 202: ...ons W7B ASD Installation Operation Manual 192 https www toshiba com tic Figure 30 W7B NEMA 12 460V See Table 15 on page 189 for Actual Dimensions Figure 31 W7B NEMA 12 460V See Table 15 on page 189 for Actual Dimensions ...

Page 203: ...Enclosure Dimensions W7B ASD Installation Operation Manual https www toshiba com tic 193 Figure 32 W7B NEMA 1 690V See Table 16 on page 189 for Actual Dimensions ...

Page 204: ...0 22 20 15 380 480 VAC 10 Input Voltage Level Max 27 A 32 A 4270 27 25 19 34 A 41 A 4330 33 30 22 42 A 50 A 4400 40 40 30 52 A 62 A 4500 50 50 37 65 A 78 A 4600 60 60 45 77 A 92 A 4750 75 75 56 96 A 115 A 410K 100 100 75 124 A 149 A 412K 125 125 93 156 A 187 A 415K 150 150 112 190 A 228 A 420K 200 200 149 240 A 288 A 425K 250 250 186 302 A 362 A 430K 300 300 224 370 A 444 A 440K 400 400 298 480 A ...

Page 205: ...kW at 690V Input Voltage 3 Ph 50 60 2 Hz Output Voltage 3 Ph Variable Frequency OutputCurrent 100 Continuous Overload Current 120 for 60 Secs 610K 100 90 575 690 VAC 10 Input Voltage Level Max 106 A 127 A 612K 125 110 130 A 156 A 615K 150 132 155 A 186 A 617K 175 160 177 A 212 A 620K 200 216 A 259 A 625K 250 272 A 326 A 630K 300 315 335 A 402 A 640K 400 420 A 482 A ...

Page 206: ...ndards Note The following ratings are recommendations and shall not be the sole determining factor of the lug or wire size used with the W7B ASD Application specific applicables wire insulation type conductor material and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the ASD Note Cable Terminal specifications are base...

Page 207: ...M and V I II Terminals Control Terminals Typical Wire Cable Size Input Power Output Power AWG or kcmil mm2 AWG or kcmil mm2 4220 50 20 3 core shield 18 2 core shield 6 13 10 5 4270 6 13 8 8 4330 70 2 34 6 13 4400 100 1 0 53 6 13 4500 1 0 53 4 21 4600 1 0 53 3 27 4750 225 300 152 1 42 410K 300 152 2 0 67 412K 300 152 3 0 85 415K 400 250 127 250 127 420K 250 127 350 177 425K 600 500 253 500 253 430K...

Page 208: ...s Table 20 W7B 690 Volt Cable Terminal Specification Recommendations Model MCCB Ratings Amps AM FM and VI II Terminals Control Terminals Typical Wire Cable Size Input Power Output Power AWG or kcmil mm2 AWG or kcmil mm2 610K 150 20 3 core shield 18 2 core shield 3 0 85 1 0 53 612K 250 350 177 2 0 67 615K 350 177 3 0 85 617K 350 177 4 0 107 620K 400 250 127 300 152 625K 250 127 2 0 67 630K 600 500 ...

Page 209: ... Lug Size Range AWG or kcmil Input Output 4220 14 3 0 2x 14 2 0 4270 4330 4400 4500 4600 4750 3 0 350 410K 412K 6 350 415K 2x 2 500 420K 425K 3x 3 0 500 2x 4 500 430K 435K 440K 450K 2x 2 600 460K 4x 3 0 500 5x 3 0 500 470K 480K Model Lug Size Range AWG or kcmil Input Output 610K 4 4 0 1 0 350 612K 3 0 350 615K 617K 620K 2x 2 0 500 625K 2x 2 600 630K 640K ...

Page 210: ...values are the total quantities per model for the part immediately above the parenthesized quantity only Toshiba recommends a spare part inventory of two minimum for the parts listed If the total quantity per unit is three or more then the suggested spare parts inventory is one third of the total unit quantity two minimum ...

Page 211: ... 8 41443 50000 6 420K 48020 8 41444 425K 57528 46112 450 024 500 51973 41442 430K 51958 37568 6 55383 440K 57529 43855 37568 8 41444 460K 49047 56278 37578 625 029 750 50855 2 PC34180 P040 54969 1 470K 30560 6 47969 3 480K 03672 61796 2 50000 6 4750 49047 56275 42140 350 031 PC33100 P095 42337 45241 6 30536 8 36366 54140 47969 3 410K 60078 42338 30560 6 42769 412K 03672 42372 42767 34835 8 41442 4...

Page 212: ...55468 18 630K 61825 500263 640K 62029 61850 The following items are common to the above listed typeforms EOI 58363 W Fan B 43480 Table 25 460 Volt PCB Spare Parts Listing Model PCB Part Numbers 48605 HCT 53288 Snubber 53300 Gate Drive 53390 Gate Drive 56222 Interface 56300 Parallel 56223 Gate Interface A B C etc PCB Typeforms 4600 K A D 4750 C 410K 412K E 415K A A 3 420K F 425K B 3 G 430K 440K 450...

Page 213: ...G 430K 440K 450K The following items are common to the above listed typeforms Control Terminal PCB 48570A Power Supply PCB 48776B Speed Search PCB 52266 Control PCB 56000E2 Soft Start PCB 58411A Table 27 690 Volt PCB Spare Parts Listing Model PCB Part Numbers 51580 Rectifier 53300 Gate Drive A B C etc PCB Typeforms 620K E 625K D B 630K 640K The following items are common to the above listed typefo...

Page 214: ...6 ASD Side Switching Wait Time F356 116 ASD NANOCOM 21 Auto Restart Selection F301 107 Autotuning Autotuning 11 of Motor Constant 3 F414 126 B Base Frequency 1 F014 55 2 F170 75 3 F174 76 4 F178 77 Voltage 1 F306 108 Voltage 2 F171 75 Voltage 3 F175 76 Voltage 4 F179 78 BIN Input Point 1 Torque F232 95 Input Point 2 Torque F233 96 Point 1 Frequency F229 95 Point 2 Frequency F231 95 Reference Point...

Page 215: ...Gain F320 111 Insensitive Torque Range F323 112 Output Filter F324 112 Reference F327 113 Speed at Drooping Gain 0 F321 111 Speed at F320 Drooping Gain F322 112 Dynamic Braking Enable F304 108 E Earth Fault Alarm Level F640 149 Alarm Time F641 150 Trip Level F642 150 Trip Time F643 150 Electronic Gear Setting F370 119 Electronic Operator Interface Keypad 25 Emergency Off F603 144 Enter Key 25 EOI ...

Page 216: ...trol 26 Front Panel Indicators 26 G Gate Array Error 182 H Hand Auto Key 26 Handling and Storage 2 I I O and Control 17 I O Circuit Configurations 23 ICCDESIGNS 21 II 17 18 Input Power 33 Terminal 3 ST Function F113 64 Terminal 4 RES Response Time F143 71 Terminal Priority Selection F106 62 Terminals 33 Installation and Connections 13 Notes 13 J Jog Frequency F260 101 Stop Control F261 102 Jump Fr...

Page 217: ...53 72 OUT5 Off Delay F164 74 On Delay F154 73 OUT6 Off Delay F165 74 On Delay F155 73 OUT7 Off Delay F166 74 On Delay F156 73 Output Current 33 Phase Failure Detection F605 144 Power 33 Terminal 5 Function F134 69 Terminal 6 Function F135 70 Terminal Assignments 175 Terminal Selections 176 Terminals 33 Overload ASD 33 Overload Protection 11 P P24 17 19 PA 14 Panel Menu 32 34 Parameter Changes 16 P...

Page 218: ...us 32 Rotary Encoder 25 RR 17 18 33 Bias F472 133 Gain F473 134 Input Point 1 Torque F214 88 Input Point 2 Torque F215 88 Point 1 Frequency F211 87 Point 2 Frequency F213 88 Reference Point 1 F210 87 Reference Point 2 F212 88 Run Key 26 Run Key Status LED 26 RX 17 18 33 Bias F474 134 Gain F475 134 Input Point 1 Torque F220 90 Input Point 2 Torque F221 90 Point 1 Frequency F217 89 Point 2 Frequency...

Page 219: ...Torque Boost 3 F176 77 Over Torque Detection Level During Power Running F616 146 Over Torque Detection Level During Regenerative Braking F617 146 Over Torque Detection Time F618 147 Over Torque Trip Selection F615 146 Power Running Stall Continuous Trip Detection Time F452 132 Power Running Torque Limit 1 F440 130 Power Running Torque Limit 2 Level F444 130 Power Running Torque Limit 4 Level F448 ...

Page 220: ...g 48 Vector Control Margin Modulation for Constant Vector Control F484 136 Margin Modulation for Current Vector Control F482 136 Margin Modulation for Voltage Vector Control F483 136 VI 17 VI II 33 Bias F470 133 Gain F473 133 Point 1 Frequency F202 84 Point 1 Torque F205 84 Point 2 Frequency F204 84 Point 2 Torque F206 85 Reference Point 1 F201 83 Reference Point 2 F203 84 Voltage Compensation Coe...

Page 221: ......

Page 222: ... International Corporation Motors Drives 13131 West Little York Road Houston Texas 77041 USA Tel 713 466 0277 US 1 800 231 1412 www toshiba com tic TOSHIBA MOTORS DRIVES Adjustable Speed Drives Motors Motor Controls ...

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