background image

5

How to Wheel the Jack

1.  Make sure the surface over which the jack will be wheeled is smooth. If the surface is rough or uneven, lift 

and carry the jack instead of wheeling it (see “How to Lift and Carry the Jack” below).

2.  Insert the jack pump handle into the socket and lock it into place using the quick-release locking pin 

(see Figure 1) immediately after inserting it into the socket. WarnIng! 

Never transport the jack with an 

unsecured pump handle. 

3.  Raise the pump handle as far as it will go and place the J-clip around the pump plunger shaft to lock the 

pump handle in the up position (see Figure 2).

4.  Push down on the pump handle to raise the front footpad off the floor and allow the jack to roll freely on 

its wheels.

Figure 1

Figure 2

5

USING THE JACK TO RAISE A FORKLIFT

This section discusses the appropriate and safe methods for using the HW93659 Forklift Jack to raise and lower a forklift.

Using the jack to raise a forklift requires several steps that must be followed each and every time the jack is used:
 

1. Inspect the jack for signs of wear or damage.

 

2. Transport the jack to the work area.

 

3. Select appropriate support stands and bring them to the immediate work area.

 

4. Prepare the surrounding area before using the jack.

 

5. Identify a lift point, prepare the load for lifting, and chock wheels that remain on the ground.

 

6. Raise the forklift.

 

7. Use appropriate support stands.

 

8. Lower the forklift.

Each of these steps is discussed in detail in the following sections. Failure to follow all of these instructions can 

lead to serious injury or death.

!

   

WARNING

1. Inspect the Jack for Signs of Wear or Damage

Before each use, you should inspect the jack for any visible signs of wear or damage. See the “Inspecting the Jack” 

section on page 7 for details about how to inspect the jack.

WARNING!

 

If you see any signs of wear or damage, or if there is any indication that the jack is not performing normally, 

immediately take it out of service and call customer service at 816-891-6390. NEVER use a jack that appears damaged 

in any way.

2. Transport the Jack to the Work Area

 

Transport the jack to the work area by either (a) wheeling it or (b) lifting and carrying it. The lift should always be wheeled 

to the work area if possible—only lift and carry the jack if it cannot be wheeled safely. Wheel the jack only across smooth 

surfaces. If the surface is rough or uneven, lift and carry the jack instead of wheeling it.

WARNING!

 

Jolting caused by the wheels catching on uneven surfaces can cause physical strain and personal injury.

A. How to Wheel the Jack

1. Make sure the surface over which the jack will be wheeled is smooth. If the surface is rough or uneven, lift and 

carry the jack instead of wheeling it (see “How to Lift and Carry the Jack” on page 6).

2. Insert the jack pump handle into the socket and lock it into place using the quick-release locking pin (see Figure 1) 

immediately after inserting it into the socket. 

WARNING!

 

NEVER transport the jack with an unsecured pump handle.

3. Raise the pump handle as far as it will go and place the J-clip around the pump plunger shaft to lock the pump 

handle in the up position (see figure 2).

4. Push down on the pump handle to raise the front foot pad off the floor and allow the jack to roll freely on its 

wheels.

Quick Release Locking Pin

Pump Handle

Figure 1

Figure 2

J-Clip

J-Clip hooked 

around pump 

plunger to lock 

handle in UP 

position

5

USING THE JACK TO RAISE A FORKLIFT

This section discusses the appropriate and safe methods for using the HW93659 Forklift Jack to raise and lower a forklift.

Using the jack to raise a forklift requires several steps that must be followed each and every time the jack is used:
 

1. Inspect the jack for signs of wear or damage.

 

2. Transport the jack to the work area.

 

3. Select appropriate support stands and bring them to the immediate work area.

 

4. Prepare the surrounding area before using the jack.

 

5. Identify a lift point, prepare the load for lifting, and chock wheels that remain on the ground.

 

6. Raise the forklift.

 

7. Use appropriate support stands.

 

8. Lower the forklift.

Each of these steps is discussed in detail in the following sections. Failure to follow all of these instructions can 

lead to serious injury or death.

!

   

WARNING

1. Inspect the Jack for Signs of Wear or Damage

Before each use, you should inspect the jack for any visible signs of wear or damage. See the “Inspecting the Jack” 

section on page 7 for details about how to inspect the jack.

WARNING!

 

If you see any signs of wear or damage, or if there is any indication that the jack is not performing normally, 

immediately take it out of service and call customer service at 816-891-6390. NEVER use a jack that appears damaged 

in any way.

2. Transport the Jack to the Work Area

 

Transport the jack to the work area by either (a) wheeling it or (b) lifting and carrying it. The lift should always be wheeled 

to the work area if possible—only lift and carry the jack if it cannot be wheeled safely. Wheel the jack only across smooth 

surfaces. If the surface is rough or uneven, lift and carry the jack instead of wheeling it.

WARNING!

 

Jolting caused by the wheels catching on uneven surfaces can cause physical strain and personal injury.

A. How to Wheel the Jack

1. Make sure the surface over which the jack will be wheeled is smooth. If the surface is rough or uneven, lift and 

carry the jack instead of wheeling it (see “How to Lift and Carry the Jack” on page 6).

2. Insert the jack pump handle into the socket and lock it into place using the quick-release locking pin (see Figure 1) 

immediately after inserting it into the socket. 

WARNING!

 

NEVER transport the jack with an unsecured pump handle.

3. Raise the pump handle as far as it will go and place the J-clip around the pump plunger shaft to lock the pump 

handle in the up position (see figure 2).

4. Push down on the pump handle to raise the front foot pad off the floor and allow the jack to roll freely on its 

wheels.

Quick Release Locking Pin

Pump Handle

Figure 1

Figure 2

J-Clip

J-Clip hooked 

around pump 

plunger to lock 

handle in UP 

position

Summary of Contents for SY8000

Page 1: ...nstructions Forklift Jack Operation Manual Note This manual contains important information about raising forklifts that you may not know Read this manual carefully and retain it for future reference U...

Page 2: ...ork Area 4 3 Select appropriate support strands and bring them to the immediate work area 6 4 Prepare the surrounding area before using the jack 7 5 Identify a lift point prepare the load for lifting...

Page 3: ...the forklift from the front or rear the wheels remaining on the ground must be chocked Use this jack only to raise forklifts This jack is not designed to raise loads other than forklifts Using this li...

Page 4: ...1 4 Starting Pad Height serrated lift pad 2 1 2 Weight 68 lbs Signal Words Signal words call attention to a safety message or messages or a property damage message or messages and designates a degree...

Page 5: ...ON RELEASE KNOB The release knob has a Hold to RunTM feature that utilizes a heavy duty return spring to automatically close the release valve when the operator lets go of the release knob With this f...

Page 6: ...wheeled to the work area if possible only lift and carry the jack if it cannot be wheeled safely Wheel the jack only across smooth surfaces If the surface is rough or uneven lift and carry the jack in...

Page 7: ...r as it will go and place the J clip around the p handle in the up position see gure 2 4 Push down on the pump handle to raise the front foot pad off the oor an wheels Quick Release Locking Pin Pump H...

Page 8: ...me lift point RNING NEVER use the pump handle to lift the jack The pump handle is not a properly balanced lev t for lifting the jack In addition a pump handle that is not properly pinned into the sock...

Page 9: ...times NEVER raise a 3 wheeled forklift from the 2 wheeled end or from the side NEVER use the jack to raise all four wheels of the forklift from the floor NEVER raise the forklift higher than 1 4 its...

Page 10: ...terweights see Figure 7B Figure 6 Figure 7A Figure 7B WARNING NEVER push the jack under the load past the red line marked on the decal located on top of the lift arm WARNING NEVER lift the forklift by...

Page 11: ...ccording to the forklift manufacturer s recommendations TVH provides support stands for this purpose Also read and follow all instructions and warnings provided with the support stands 2 Lower the for...

Page 12: ...it is cracked chipped rusted or shows signs of wear The jack should raise and lower smoothly through its full range Inspect the lift arm for damage such as bends and or twists Check the wheels to make...

Page 13: ...e following lubricants are requried Heavy grade machine oil Tellus T22 hydraulic oil or equivalent 3 Apply several drops of heavy grade machine oil to the pump plunger shaft and test the plunger for p...

Page 14: ...of this manual Release is open gently turn the release knob in a clockwise direction until resistance is felt See the Release Knob Hold To Run Feature section of this manual Overloaded use larger cap...

Page 15: ...t and roll pin 1 14 13 15 16 18 17 19 6 7 5 8 9 10 3 20 2 11 4 12 Soft Seal Kit 8 831 01002 Professional Service Equipment 3501 S Leonard Rd P O Box 728 St Joseph Missouri 64502 U S A Toll Free 800 82...

Page 16: ...D X 065 Thick 9 2 GR1 230 12001 Retaining Ring External 3 4 Diameter 10 2 GR1 831 04005 Actuator Turnnion Fitting 11 2 GR1 202 01403 Capscrew Hex Hd 1 2 20UNF St l Pltd Grade 5 Self Locking 1 1 2 Lg 1...

Page 17: ...15 Page 3 of 5 32 30 31 29 27 26 25 26 28 27 23 24 22 21 20 15 19 2 1 3 5 4 6 7 13 18 17 16 15 14 4 3 12 11 10 9 8...

Page 18: ...1 GR1 470 20003 Shaft Grooved Ends 3 8 Dia 35 1 GR2 232 20104 Pump Handle Drilled FLJ Page 4 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 35 33 27 34 35 34 33 32 31 30 29 28 27 26 2...

Page 19: ...rd FLJ 400C Page 5 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 7 1 2 4 3 6 5 8 Information Placard Warning FLJ 400B 670 10231 Information Placard Notice 670 10049 Information Placar...

Page 20: ...TVH Parts Co 16355 S Lone Elm Road Olathe KS 66062 Toll Free 800 255 4109 Fax 913 829 9208...

Reviews: