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6

How to lift and Carry  the Jack

1.  Identify the proper lift points on the jack (see Figure 3). The jack should be lifted using both the toe lift 

point and the rear frame lift point. WarnIng! 

NEVER use the pump handle to lift the jack. The pump handle 

is not a properly balanced leverage point for lifting the jack. In addition, a pump handle that is not properly 

pinned into the socket (with the quick release locking pin) may slip out of the socket and cause the jack to fall.

2. Lift and carry the jack. Whenever possible, have someone else help you lift and carry the jack.

 

•  The jack weighs 68 lbs. (30.8 kg). WarnIng! 

DO NOT attempt to lift the jack if you have any physical 

condition that prevents you from safely lifting this amount of weight. If you weigh less than 150 pounds, 

NEVER lift the jack without assistance.

 

•  ALWAYS lift using proper lifting techniques - squat, keep your back straight, and use your legs to do 

the lifting. WarnIng! 

NEVER bend your back or lift the jack with your back. 

3. Select appropriate Support Stands and Bring Them to the Immediate Work area

 

 It is important that appropriate support stands are used. TVH provides support stands that are made 

specifically for forklifts. WarnIng! 

Use appropriate stands to support the load immediately after lifting. 

NEVER use the jack to support a load. Failure to follow all of these instructions can result in jack instability 

and loss of a load. 

Figure 3

B. How to Lift and Carry the Jack

1. Identify the proper lift points on the jack (see Figure 3). The jack should be lifted using both the toe lift point and 

the rear frame lift point. 

 

WARNING!

 

NEVER use the pump handle to lift the jack. The pump handle is not a properly balanced leverage 

point for lifting the jack. In addition, a pump handle that is not properly pinned into the socket (with the quick 

release locking pin) may slip out of the socket and cause the jack to fall.

2. Lift and carry the jack. Whenever possible, have someone else help you lift and carry the jack.

  • The jack weighs 68 lb. (30.8 kg). 
        

WARNING!

 

DO NOT attempt to lift the jack if you have any physical condition that prevents you from safely  

  lifting this amount of weight. If you weigh less than 150 pounds, NEVER lift the jack without assistance.

  • ALWAYS lift using proper lifting techniques—squat, keep your back straight, and use your legs to do the lifting.
      

WARNING!

 

NEVER bend your back or lift the jack with your back.

3. Select Appropriate Support Stands and Bring Them to the Immediate work Area

It is important that appropriate support stands are used. Hein-Werner manufactures support stands that are made 

specifically for forklifts.

WARNING!

 

Use appropriate stands to support the load immediately after lifting. NEVER use the jack to support a load. 

Failure to follow all of these instructions can result in jack instability and loss of a load.

4. Prepare the Surrounding Area Before Using the Jack

It is important that the surrounding area be prepared properly before raising a load.

WARNING!

 

Failure to follow all of these instructions can result in jack instability and loss of a load:

 

  • Use the jack only on hard, level surfaces capable of safely supporting the load.

   • The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor.
   • NEVER attempt to lift from a polished or greasy floor.
   • Clear the surrounding area of personnel, tools, equipment, and make sure appropriate support stands and chocks 

     are available for use in the immediate area.

If these conditions cannot be met, move the forklift and jack to an area where the lift can be performed safely.

Figure 3

Toe Lift Point

Rear Frame Lift Point

Quick Release Locking Pin

Pump Handle

6

Summary of Contents for SY8000

Page 1: ...nstructions Forklift Jack Operation Manual Note This manual contains important information about raising forklifts that you may not know Read this manual carefully and retain it for future reference U...

Page 2: ...ork Area 4 3 Select appropriate support strands and bring them to the immediate work area 6 4 Prepare the surrounding area before using the jack 7 5 Identify a lift point prepare the load for lifting...

Page 3: ...the forklift from the front or rear the wheels remaining on the ground must be chocked Use this jack only to raise forklifts This jack is not designed to raise loads other than forklifts Using this li...

Page 4: ...1 4 Starting Pad Height serrated lift pad 2 1 2 Weight 68 lbs Signal Words Signal words call attention to a safety message or messages or a property damage message or messages and designates a degree...

Page 5: ...ON RELEASE KNOB The release knob has a Hold to RunTM feature that utilizes a heavy duty return spring to automatically close the release valve when the operator lets go of the release knob With this f...

Page 6: ...wheeled to the work area if possible only lift and carry the jack if it cannot be wheeled safely Wheel the jack only across smooth surfaces If the surface is rough or uneven lift and carry the jack in...

Page 7: ...r as it will go and place the J clip around the p handle in the up position see gure 2 4 Push down on the pump handle to raise the front foot pad off the oor an wheels Quick Release Locking Pin Pump H...

Page 8: ...me lift point RNING NEVER use the pump handle to lift the jack The pump handle is not a properly balanced lev t for lifting the jack In addition a pump handle that is not properly pinned into the sock...

Page 9: ...times NEVER raise a 3 wheeled forklift from the 2 wheeled end or from the side NEVER use the jack to raise all four wheels of the forklift from the floor NEVER raise the forklift higher than 1 4 its...

Page 10: ...terweights see Figure 7B Figure 6 Figure 7A Figure 7B WARNING NEVER push the jack under the load past the red line marked on the decal located on top of the lift arm WARNING NEVER lift the forklift by...

Page 11: ...ccording to the forklift manufacturer s recommendations TVH provides support stands for this purpose Also read and follow all instructions and warnings provided with the support stands 2 Lower the for...

Page 12: ...it is cracked chipped rusted or shows signs of wear The jack should raise and lower smoothly through its full range Inspect the lift arm for damage such as bends and or twists Check the wheels to make...

Page 13: ...e following lubricants are requried Heavy grade machine oil Tellus T22 hydraulic oil or equivalent 3 Apply several drops of heavy grade machine oil to the pump plunger shaft and test the plunger for p...

Page 14: ...of this manual Release is open gently turn the release knob in a clockwise direction until resistance is felt See the Release Knob Hold To Run Feature section of this manual Overloaded use larger cap...

Page 15: ...t and roll pin 1 14 13 15 16 18 17 19 6 7 5 8 9 10 3 20 2 11 4 12 Soft Seal Kit 8 831 01002 Professional Service Equipment 3501 S Leonard Rd P O Box 728 St Joseph Missouri 64502 U S A Toll Free 800 82...

Page 16: ...D X 065 Thick 9 2 GR1 230 12001 Retaining Ring External 3 4 Diameter 10 2 GR1 831 04005 Actuator Turnnion Fitting 11 2 GR1 202 01403 Capscrew Hex Hd 1 2 20UNF St l Pltd Grade 5 Self Locking 1 1 2 Lg 1...

Page 17: ...15 Page 3 of 5 32 30 31 29 27 26 25 26 28 27 23 24 22 21 20 15 19 2 1 3 5 4 6 7 13 18 17 16 15 14 4 3 12 11 10 9 8...

Page 18: ...1 GR1 470 20003 Shaft Grooved Ends 3 8 Dia 35 1 GR2 232 20104 Pump Handle Drilled FLJ Page 4 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 35 33 27 34 35 34 33 32 31 30 29 28 27 26 2...

Page 19: ...rd FLJ 400C Page 5 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 7 1 2 4 3 6 5 8 Information Placard Warning FLJ 400B 670 10231 Information Placard Notice 670 10049 Information Placar...

Page 20: ...TVH Parts Co 16355 S Lone Elm Road Olathe KS 66062 Toll Free 800 255 4109 Fax 913 829 9208...

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