Total Source TRP0029, Operating Manual

Page 1: ...UAL MANUAL PALLET TRUCK TRP0029 TRP0030 Original operating manual 11 2020 V00 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 1 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 1 15 12 2020 16 06 15 12 2020 16 06 ...

Page 2: ...r use in an information storage or retrieval system without prior and explicit permission of TVH Parts Holding NV Printing errors reserved Responsible editor TVH Parts Holding NV Brabantstraat 15 BE 8790 Waregem TVH is a supplier of after market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 2 TotalSou...

Page 3: ...right to carry out modifications to its own products at any moment without notice and without incurring in any sanction It is therefore suggested to always check for possible updates The person responsible for the use of the product must make sure that all of the safety rules in force in the country of its use are applied to guarantee that the equipment is used in conformity with the use for which...

Page 4: ...st 10 5 2 Safety instructions 10 5 3 Required material for assembly 10 5 4 Assembly of the tiller handle and commissioning the pallet truck 10 6 OPERATION 12 6 1 Safety instructions 12 6 2 Operating instructions 12 7 MAINTENANCE 13 7 1 Safety instructions for repairs of the pallet truck 13 7 2 Maintenance schedule 13 7 3 Maintenance instructions 13 8 TROUBLESHOOTING 16 9 FINAL DECOMMISSIONING AND ...

Page 5: ... facilities trained personnel and procedures should be provided Maintenance and inspection shall be performed conform with the following practices 1 A scheduled planned maintenance lubrication and inspection system should be followed See maintenance instructions in chapter 7 2 Only qualified and authorised personnel shall be permitted to maintain repair adjust and inspect the pallet truck 3 Modifi...

Page 6: ...ks L1 mm 1150 1150 Width across the forks W1 W3 mm 525 525 Minimum height H1 mm 85 85 Lifting height H2 mm 200 200 Material of the steering wheels Rubber Nylon Material and number of fork wheels Tandem polyurethane Tandem nylon Material of the pallet truck Steel Steel Weight kg 63 63 H3 100 WA 100 L3 L2 AST T1 CG L4 H1 W2 W4 H2 W1 W3 Q L1 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 6 TotalSo...

Page 7: ...of pallet truck Manufactured outside the EU for TVH PARTS NV Brabantstraat 15 8790 WAREGEM Belgium TRPxxxx Fork length xxxx mm Serial No xxxxxx Width over forks xxx mm Capacity xxxx kg Wheels xxx Net weight xx kg Year of manufacturing xxxx 1 6 7 8 9 10 2 3 4 5 1 Type of pallet truck 2 Serial number 3 Capacity of the pallet truck 4 Weight of the pallet truck 5 Name and address of the manufacturer 6...

Page 8: ... the load from falling down 7 Hand crushing hazard wear safety gloves and be careful where you put your hands 8 The load must cover the full length and width of the forks 9 The load must be centred on the forks 10 The centre of gravity of the goods should be in the centre of the two forks 11 Read the manual before using the pallet truck 166TA2313 5 1 2 3 4 5 6 7 Operating instructions handle 1 Han...

Page 9: ...rules in force in the country of its use are applied to guarantee that the equipment is used in conformity with the use for which it is destined and to avoid any dangerous situation for the user In case of emergency use the emergency stop button The pallet truck is equipped with a pressure valve and an overflow valve The pressure valve on the machine is factory set for the maximum load capacity of...

Page 10: ...cure the pallet truck onto the pallet 5 ASSEMBLY AND INSTALLATION 5 1 Packing list Description Amount Reference Handle with chain 1 166TA5176 Axle 1 166TA5147 Elastic pin split pin 1 129TA7876 Frame 1 Contact your dealer Operating manual 1 Spare parts list 1 166TA5615 5 2 Safety instructions Wear safety gloves and safety shoes when assembling the pallet truck Position the pallet truck on a level s...

Page 11: ...e 4 Remove the strap around the safety pin and pump so that the safety pin falls out 5 Make sure the hole in the axle fits the hole in the pump You can use a hammer to do this 6 Insert the split pin in the hole to secure the lever to the pump 7 If the pump functions unsatisfactorily loosen the nut and adjust by tightening or loosening the screw After performing the adjustment retighten the nut 8 T...

Page 12: ... obstructions and high voltage conductors When loading and unloading the pallet truck always do this with the forks in the lowest position In normal conditions the pallet truck moves without a lot of effort or noises 6 2 Operating instructions Please see chapter 7 for the daily maintenance schedule 1 Positions of the operating lever On the drawbar of the pallet truck you can find the control handl...

Page 13: ...r written approval of the original manufacturer its authorised representative or a successor thereof Make sure that the truck is in a secured and stable position ensuring that it will not suddenly move Wear safety gloves and safety shoes 7 2 Maintenance schedule Task D W M 6M 1 Cleaning 2 Daily maintenance check 3 Lubrication 4 Check oil level 5 Check chain D daily W weekly M monthly 6M every 6 mo...

Page 14: ...ction tests the machine must be tagged and removed from service 3 Lubrication Oil and grease Reference Penetraiting oil 144TA9266 4 Oil level pump Please check the oil level every six months The oil capacity is about 0 3 l Top up the fluid level in the rubber reservoir to 5 mm below the top this must be done with the forks in the lowered position Use the correct type of hydraulic oil according to ...

Page 15: ...spected for rupture and wear The height of the chain should not be reduces by more than 5 If the wear exceeds this percentage the chain must be replaced Chain wheels and bearings should also be inspected for wear Ensure that the traction on the chain is vertical in order to avoid lopsided wear The rollers in the mast profile should also be inspected TotalSource TRP0029 TRP0030_MANU_EN_12901925 ind...

Page 16: ...s in the lowest position when not in use and pay more attention to the lubrication of the rod The adjusting nut or screw is not in the correct position Adjust the nut or the screw Control lever is no longer adjusted correctly Follow the procedure for adjusting the control lever in chapter 6 Obstacle located under truck in fork mechanism Remove the obstacle with caution 4 Leaks Sealing parts are wo...

Page 17: ...aterials and needs to be collected by the local special environment protection bureau To avoid pollution it s forbidden to throw away the waste randomly To avoid pollution during the use of the product the user should prepare some absorbing materials scraps of wood or dry duster cloth to absorb leaking fluids in time To avoid secondary pollution to the environment the used absorbing materials shou...

Page 18: ...18 24 10 ANNEXES 10 1 CE certificate TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 18 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 18 15 12 2020 16 06 15 12 2020 16 06 ...

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Page 20: ...20 24 10 2 Hydraulic circuit Pm Vr Vd V1 1 0 2 S C Vm TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 20 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 20 15 12 2020 16 06 15 12 2020 16 06 ...

Page 21: ...21 24 NOTES TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 21 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 21 15 12 2020 16 06 15 12 2020 16 06 ...

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Page 24: ...3 42 11 F 32 56 43 44 88 info tvh com www tvh com REF 12901925 12 2020 SL Your distributor Manufactured within the EU for TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 24 TotalSource TRP0029 TRP0030_MANU_EN_12901925 indd 24 15 12 2020 16 06 15 12 2020 16 06 ...