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Manufacturer reserves the right to

discontinue, or change at any time,

specifications or designs without notice

and without incurring obligations.

REPLACEMENT COMPONENTS DIVISION

LITERATURE NUMBER P102-2SI

© CARRIER CORPORATION 2002   3/02

REPLACES: EAC-50SI

PRINTED IN U.S.A.

CATALOG NUMBER 570-476

Part Numbers: P102-12, P102-14A, P102-14B, P102-20

IF YOU NEED HELP call toll free: 1-800-267-8305

CONTENTS

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . .  1

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

COMPONENTS 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1,2

Cabinet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power Box

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Air Proving Switch (APS)

. . . . . . . . . . . . . . . . . . . . . . . . . 2

High Voltage Tray

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Collecting Cells

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

Prefilters

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Carbon Filters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-4

Location

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Electronic Air Cleaner Installation

. . . . . . . . . . . . . . . . 2

Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SYSTEM CHECK

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Ozone

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Dust 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Cell and Prefilter Cleaning

 . . . . . . . . . . . . . . . . . . . . . . . 5

Carbon Filter Replacement

. . . . . . . . . . . . . . . . . . . . . . . 5

SERVICE

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-9

Testing Air Proving Switch (APS)

. . . . . . . . . . . . . . . . . 5

Replacing an Air Proving Switch (APS)

. . . . . . . . . . . 6

Testing for High Voltage at Power Board

 . . . . . . . . . 6

Replacing Performance Light

 . . . . . . . . . . . . . . . . . . . . 6

Replacing a Power Board

 . . . . . . . . . . . . . . . . . . . . . . . . 6

Testing the 24-V Transformer

. . . . . . . . . . . . . . . . . . . . . 6

Replacing the 24-V Transformer

. . . . . . . . . . . . . . . . . . 7

Testing Voltage of Power Board

 . . . . . . . . . . . . . . . . . . 7

Testing Cell for Bad Contacts

 . . . . . . . . . . . . . . . . . . . . 8

Removing Power Box

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Removal of High Voltage Contact Tray

. . . . . . . . . . . . 8

Replacing a Tungsten Ionizing Wire

 . . . . . . . . . . . . . . 9

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

SAFETY CONSIDERATIONS

Read and follow manufacturer instructions carefully. Fol-

low all local electrical codes during installation. All wiring
must conform to local and national electrical codes. Improper
wiring or installation may damage air cleaner.

Recognize safety information. This is the safety alert sym-

bol 

. When the safety alert symbol is present on equipment

or in the instruction manual, be alert to the potential for person-
al injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety alert symbol.

DANGER identifies the most serious hazards which will result
in severe personal injury or death. WARNING signifies a haz-
ard which could result in personal injury or death. CAUTION
is used to identify unsafe practices which would result in minor
personal injury or property damage.

Installation and servicing of air-conditioning equipment can

be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.

Untrained personnel can perform the basic maintenance

functions of cleaning and replacing filters. All other operations
should be performed by trained service personnel. When work-
ing on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.

Follow all safety codes. Wear safety glasses and work

gloves.

GENERAL

The electronic air cleaner is designed to remove atmospher-

ic and household dust, pollen, mold spores, bacteria, insecticide
dust, animal dander, coal dust, cooking smoke and grease, and
tobacco smoke particles down to 0.01 micron.

First the prefilter removes all large visible particles such as

lint or hair. Then the electronic air cleaner ionizes the particles
in the air (the particles are given a strong positive electrical
charge). The particles are then attracted to grounded plates and
collected. Pollutants are held onto the plates like a magnet until
cleaning when they are washed away. Optional carbon filter(s)
then remove the odors from the air.

The electronic air cleaner is available in 4 different models

and 3 different airflow capacities: 1200, 1400, and 2000 cfm.
See Table 1. The electronic air cleaner is adaptable to all
residential forced air furnace or cooling systems. It must be
installed in the return air duct, as close to the blower compart-
ment as possible. This location provides the most even airflow
across the collecting cells and allows the electronic air cleaner
to keep the system motor and blower clean.

Regular maintenance (cleaning of cells and filters) is

required by the home owner.

COMPONENTS

See Fig. 1 for a description of the electronic air cleaner.

Cabinet — 

The cabinet is constructed of heavy gage galva-

nized steel. Holes are provided in the cabinet for easy mounting
in the ductwork or air-handling equipment. See Fig. 2 for cabi-
net dimensions.

IMPORTANT: Read entire instructions before install-
ing the air cleaner.

Before beginning any installation or modification, be cer-
tain that the main line electrical disconnect switch is in the
OFF position. Electric shock could result. Tag disconnect
switch with suitable warning labels.

INSTALLATION,
OPERATION, AND
MAINTENANCE
INSTRUCTIONS

Residential Duct Mount

Electronic Air Cleaner

Summary of Contents for P102-12

Page 1: ...d and qualified service personnel should install repair or service air conditioning equipment Untrained personnel can perform the basic maintenance functions of cleaning and replacing filters All other operations should be performed by trained service personnel When work ing on air conditioning equipment observe precautions in the literature tags and labels attached to the unit and other safety pr...

Page 2: ...n atomizing type humidifier should only be installed downstream of the electronic air cleaner If the atomizing type humidifier is installed upstream high humidity salts and minerals may decrease the efficiency of the collecting cells and cause service problems If the atomizing type humidifier must be installed upstream the following precautions should be taken 1 Atomizing type humidifier must be i...

Page 3: ...FURNACE LO BOY FURNACE UNIT DIMENSIONS in mm A B C D E F G H P102 12 21 530 17 435 231 4 590 131 8 335 203 4 530 11 4 30 233 4 605 23 8 60 P102 14A 21 530 17 435 26 660 135 8 345 24 610 1 25 261 2 675 21 8 55 P102 14B 257 8 660 22 560 211 4 540 18 460 183 4 475 11 4 30 213 4 550 23 8 60 P102 20 257 8 660 22 560 26 660 18 460 231 2 595 11 4 30 261 2 675 23 8 60 NOTE 22 in 560 mm clearance required ...

Page 4: ...r cleaner The electronic air cleaner should operate ONLY when the fan is running Make sure the electronic air cleaner is properly grounded Wire the electronic air cleaner directly to the 120 v power source The APS will power the electronic air cleaner when there is sufficient airflow to activate the sensor See Fig 4 and 5 NOTE The power switch will be lit even if there is no airflow Electrical sho...

Page 5: ...asive liquid household detergent DAX detergent is recommended Allow detergent to run down both sides of plates and ionizing wires Let stand for 5 minutes 3 3 Rinse cells with hot water maximum 120 F 49 C 4 If dirt remains let cells soak in solution of DAX deter gent and water for 30 minutes 5 Tilt cells on a 45 degree angle on their short side and allow to dry completely approximately 8 to 10 hour...

Page 6: ...not bent replace one cell and retest voltage If cell is OK test the other cell If the problem is with a cell see troubleshooting guide e Check the APS to make sure that it is functioning correctly f Check the transformer to make sure power is being supplied to the electronic air cleaner 6 If there is voltage present but the performance light does not come on replace light 7 High voltage can be adj...

Page 7: ...e following procedure 1 Turn the electronic air cleaner off 2 Remove the power box cover 3 Connect the ground of the high voltage meter to an unpainted surface in the power box 4 Turn on the electronic air cleaner and wait 5 minutes before checking voltages to allow voltages on cells to stabilize 5 Measure the voltages at HV1 and HV2 where applica ble on the power board See Fig 6 6 Adjust the HV A...

Page 8: ... gently pull copper contact down If an arc is not seen and there is a bad contact then the problem may be the internal contact of the cell With an ohmmeter check continuity between the top disc contact and the first plate The reading should be close to 0 ohms If not bend the contact to touch the plate On dual voltage units three disc contacts there are two internal contacts one on each side Test e...

Page 9: ...g until a replacement is received 4 Using needle nose pliers place spring hook in the hole of the ionizing bar near cell top 5 Place eyelet of wire over the S hook and place S hook into hole on ionizing bar on other side of cell Keep wire tight to ensure S hook remains in hole 6 Using the needle nose pliers grab the end of the spring and stretch towards loop in wire Place eyelet in wire over sprin...

Page 10: ...l contacts down or replace contacts Cells arcing excessively power light and performance indicator light on Cells wet from washing Allow cells to dry completely Particle lodged in cell or broken ionizing wire Wash cell Shake particle out of cell Replace wire if necessary Ducts were not cleaned prior to installation of electronic air cleaner Clean ducts Cell plates are bent Remove cells and adjust ...

Page 11: ...tion and servicing instructions or owners manual including cleaning and or replacement of filters media or electronic cells 2 Damage or repairs required as a consequence of faulty installation or application by others 3 Failure to start due to voltage conditions blown fuses open circuit breakers or other damages due to the inad equacy or interruption of electrical service 4 Damage or repairs neede...

Page 12: ...ring obligations REPLACEMENT COMPONENTS DIVISION LITERATURE NUMBER P102 2SI CARRIER CORPORATION 2002 3 02 REPLACES EAC 50SI PRINTED IN U S A CATALOG NO 570 476 Your Assurance of Quality ALL Totaline products are backed by Carrier Corporation the world s largest manufacturer of air conditioning heating and refrigeration products ...

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