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BD4603

SAFETY GUIDELINES

3

For your own safety, read and understand 

all warnings and operating instructions before

using any tool or equipment.

Some dust created by power sanding, sawing, 

grinding,drilling and other construction activities 

contains chemicals known to the State of 

California to cause cancer, birth defects or other

reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and

  other masonry products.

• Arsenic and chromium from chemically-treated

  lumber.

Your risk from these exposures vary, depending 

on how often you do this type of work. To reduce

your exposure to these chemicals: 

work in a well ventilated area and work with 

approved safety equipment. Always wear OSHA/

NIOSH approved, properly fitting face mask or

respirator when using such tools.

Always follow proper operating procedures as 

defined in this manual even if you are familiar with 

the use of this or similar tools. Remember that 

being careless for even a fraction of a second can 

result in severe personal injury.

WORK PREPARATION

•  Wear proper apparel. Do not wear loose clothing, 

   gloves,neckties, rings, bracelets or other jewelry 

   which may get caught in moving parts of the tool.
•  Wear protective hair covering to contain long 

    hair.

•  Wear safety shoes with non-slip soles.

•  Wear safety glasses complying with United 

   States ANSI Z87.1. Everyday glasses have only

   impact resistant lenses. They are NOT safety

   glasses.
•  Wear face mask or dust mask if operation is 

   dusty.

•  Be alert and think clearly. Never operate power 

   tools when tired, intoxicated or when taking 

   

medications that cause drowsiness.

WORK AREA PREPARATION

•  Keep work area clean. Cluttered work areas

   invite accidents.

•  Do not use power tools in dangerous en-

   vironments. Do not use power tools in damp 

   or wet locations. Do not expose power tools 

   to rain.

•  Work area should be properly lit.

•  Proper electrical receptacle should be 

   available for tool. Three-prong plug should 

    be plugged directly into properly grounded,

   three-prong receptacle.

•  Extension cords should have a grounding 

   prong and the three wires of the extension 

   cord should be of the correct gauge.

•  Keep visitors at a safe distance from work

   area.

•  Keep children out of the work area. Ensure 

   your work shop is child-proof. Use padlocks, 

   master switches or remove switch keys to

    prevent any unintentional use of power tools.

TOOL MAINTENANCE

•  Always unplug tool prior to inspection.

•  Consult manual for specific maintaining 

   and adjusting procedures.

•  Keep tool lubricated and clean for a safe

   operation.

•  Remove adjusting tools. Form habit of 

   checking to see adjusting tools or accessories 

   are removed before switching tool on.

•  Keep all parts in working order. Check to 

   determine that guard or other parts will 

   operate properly and perform their intended 

   function.

•  Check for damaged parts. Check for alig-

   nment of moving parts, binding, breakage, 

   mounting and any other condition that may 

   affect tool’s operation.

•  A guard or any other part that is damaged 

   should be properly repaired or replaced. Do 

   not perform makeshift repairs.

TOOL OPERATION

•  Use the right tool for your job. Do not force 

    your tool or attachment to do a job for which 

    it was not designed.

•  Avoid accidental start-up. Make sure that

 MM493B

Summary of Contents for MM493B

Page 1: ...1 X 30 BELT AND 5 DISC SANDER INSTRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product MM493B...

Page 2: ...LY MOUNTING 12 OPERATION 13 MAINTENANCE 14 TROUBLESHOOTING GUIDE 16 EXPLONED VIEW 17 PARTS LIST 19 WARRANTY 20 ELECTRICAL SAFETY 6 SPECIFICATIONS 2 Motor 120VAC 60Hz 2 3Amp 1 3HP Phase Single Disc Spe...

Page 3: ...think clearly Never operate power tools when tired intoxicated or when taking medications that cause drowsiness WORK AREA PREPARATION Keep work area clean Cluttered work areas invite accidents Do not...

Page 4: ...ury could occur if tool is tipped or if belt or disc are unintenti onally contacted Know your tool Learn the tool s operation application and specific limitations Use recommended accessories refer to...

Page 5: ...ing Prong 3 Prong Plug Figure A Do not permit fingers to touch the terminals of plug when installing or removing from outlet Plug must be plugged into matching outlet that is properly installed and gr...

Page 6: ...r Continuous Duty 1 3 Voltage 120 Amp 2 3 Hertz 60 Phase Single RPM 3450 ELECTRICAL CONNECTIONS off and disconnected from power source while motor is mounted connected reconnected or anytime wiring is...

Page 7: ...der Assembly with Abrasive Belt and Disc Sanding Disc Table Miter Gauge Sanding Belt Table Dust Chute with dust nozzle adapter Locking Knobs sanding disc table Washers sanding disc table Washer 8 mm S...

Page 8: ...8 KEY PARTS DIAGRAN Sanding Belt Locking Lever Switch Enclosed Induction Motor Dust Chute Cast AL Base MM493B Sanding Belt Table Sanding Disc Sanding Disc Table...

Page 9: ...and Washer Sanding Disc Table Pins Figure E To adjust sanding disc table Place a square on the table with the ruler side against the sanding disc The table should be 90 to the sanding disc If the tabl...

Page 10: ...adjusting slot as shown to tilt the table Tighten the lock lever After all adjustments are made replace the upper guard and tighten the lock knob Sanding Belt Table Lever Adjusting Slot Figure K REPL...

Page 11: ...d locking knob and upper belt guard Remove the screws securing the side belt guard and then remove the side belt guard See Figure L Rotate the sanding belt by hand to check the belt tracking The belt...

Page 12: ...lection system is strongly recommended when using the belt disc sander Use of a mask or respirator is still recommended even when using a dust collection system Dust Port Adapter Dust Port Adapter Dus...

Page 13: ...wise downward toward the work table on the left side of the sanding disc and upward from the work table CAUTION on the right side of the sanding disc Always use the left side of the sanding disc using...

Page 14: ...e permanently lubricated at the factory They require no further lubrication When operation seems stiff a light coat of paste wax applied to the table will make it easier to feed the work while finishi...

Page 15: ...ry MM493B Sanding surface clogs quickly 1 Too much pressure against belt disc 2 Sanding softwood 1 Reduce pressure on workpiece while sanding 2 Use different stock different sanding accessories or acc...

Page 16: ...r breaker 4 Reduce the load on the motor Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize...

Page 17: ...BD4603 17 MM493B EXPLODED VIEW...

Page 18: ...M6 Belt Guard Plate Rotor Phillips Screw M4x8 Sanding Belt Platen Flat Washer D4 Hex Nut M4x10 Cover Locking Knob Sanding Belt Safeguard Sanding Belt Bracket Cover Sanding Belt 1 x30 100 Grit Idler W...

Page 19: ...uard Adjusting Spring Locking Nut M10 Adjusting Fixing Board Adjusting Spring Adjusting Knob Phillips Screw ST4 2x16 Spring Column Pin 3x20 Adjusting Shaft Adjusting Spring Large Flat Washer D5 C Clip...

Page 20: ...Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY PARTS LIST 20 MM493B WARRANTY info toolots com...

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