TOUGH-WORKS TDS-G200VLDB, Instruction Manual

Page 1: ...VARIABLE SPEED BENCH GRINDER WITH LIGHT INSTRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product TDS G200...

Page 2: ...SSEMBLY INSTRUCTIONS 11 OPERATION 13 MAINTENANCE 14 TROUBLESHOOTING GUIDE 15 EXPLONED VIEW 16 PARTS LIST 19 WARRANTY 20 ELECTRICAL SAFETY 7 SPECIFICATIONS 2 TDS G200VLDB MOTOR POWER 3 4HP 120V 5A 60Hz...

Page 3: ...ead and follow all of the Safety and Operating Instructions before operating the BenchGrinder WARNING 1 Some dust created by using power tools contains chemicals known to the State of California to ca...

Page 4: ...contact the tool 18 DONOTstore anything above or near the tool where anyone might try to stand on the tool to reach it 19 MAINTAIN YOUR BALANCE DO NOT extend yourself over the tool Wear oil resistant...

Page 5: ...since they are abrasive Prior to replacing a grinding wheel check it for cracks DO NOT remove the blotter or label on both sides of the grinding wheel Tighten the spindle nut just enough to hold the g...

Page 6: ...by pliers or clamps 17 DO NOT FORCE THE TOOL to perform an operation for which it was not designed It will do asaferandhigherqualityjobbyonlyperforming operations for which the tool was intended SAFE...

Page 7: ...is the equipment grounding conductor DONOTconnect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary CHECKwith a qualified electri...

Page 8: ...Eyeshield assembly right Wheel dresser Tool rest support left Tool rest support right Spark arrestor left Spark arrestor right 1 1 1 1 1 1 1 1 Description Qty I Carriage bolt M6 x 12 No Pan head screw...

Page 9: ...2 2 3 2 4 2 5 1 6 2 7 4 8 1 LED Work Light Eye Shield Adjustment Knob Eye Shield Assembly Wheel Cover 8 Grinding Wheel 60 Grit Tool Rest Tool Rest Adjustment Knobs Variable Speed Dial Water Tray On O...

Page 10: ...flat washers G and Adjustment Knobs H as shown See Figure F 3 Adjust each Tool Rest until its inside edge I is 1 16 from the wheel Firmly tighten the hex bolts and knobs holding the supports See Figur...

Page 11: ...mounting hardware and stand not included See Figure I To avoid serious injury secure the BenchGrinder to a solid work surface If the Grinder is not permanently mounted to a work surface and remains p...

Page 12: ...immediately 8 The grinding wheel may now be slightly smaller in diameter after dressing Re adjust the tool rests and spark arrestors to maintain a 1 16 clearance to the grinding wheel CHANGING THE GRI...

Page 13: ...ners that were previously removed step 4 10 Run the new wheel at full speed for a few minutes to ensure that it is rotating properly CAUTION WIRE WHEEL or BUFFING WHEEL Fig L FIG L A wire wheel A or b...

Page 14: ...to keep the machine and work area clean WARNING REPLACE the abrasive or wire wheels if there is any damage at all FAILURE to replace a damaged wheel can cause serious injury to the operator Periodica...

Page 15: ...ctrician check circuit for proper voltage 2 Replace motor capacitor 1 Motor is overloaded 2 Poor air circulation around motor 3 Overuse in high ambient temperature room 1 Reduce pressure on work piece...

Page 16: ...16 BD4603 EXPLONED VIEW TDS G200VLDB...

Page 17: ...hite M5x16 Spring washer D5 Rubber foot Hex nut 4 Capacitor Base Cord clip fixing plate Phillips screw black M5x8 Cord Clip Power cord Hex nut black M4 Knob 3 16 inch Phillips screw black M4x16 Philli...

Page 18: ...crew flat washer M5x160 Left end motor cover Wave washer D40 Ball bearing 6203 Stator Rotor Right motor end plate Sensor Feedback board Right end motor cover Lock nut M5 TDS G200VLDB Phillips screw sp...

Page 19: ...Fixing tool rest Left movable tool rest Lamp 40w Flat washer black D12 Hex nut white M12 Phillips screw black M2 5x6 Hex socket set screws black M5x6 Flat washer black D6 Left spark deflector Big Fla...

Page 20: ...20 BD4603 TDS G200VLDB Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY WARRANTY info toolots com...