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13

TLGS625

MAINTEN

ANCE

1. Maintain the tool with care. A tool in good con-

    dition is efficient, easier to control and will have

    fewer problems.

2. Inspect the tool components periodically. Repair 

    or replace damaged or worn components.

3. Follow instructions for lubricating and changing 

    accessories.

4. When servicing, use only identical replacement 

    parts. Only use accessories intended for use with

    this tool. Replace damaged parts immediately.

5. Maintain the tool’s label and name plate. These 

    carry important information. 

6. Wheels should be dressed periodically to mai-

    ntain grinding efficiency, especially if they become 

    clogged from grinding soft metals. Use a grinding 

    wheel dresser to restore the wheel’s original 

    shape.

7. Keep all parts in working order. Check to dete-

    rmine that the guard or other parts will operate 

    properly and perform their intended function.

8. A guard or other part that is damaged should be 

    properly repaired or replaced. Do not perform 

    makeshift repairs. Use the parts list provided to

    order replacement parts.

9. Disconnect tool when changing grinding wheels.

10. Replace a cracked wheel immediately and use 

    only flanges supplied with the grinder. 

      

 Only qualified service personnel should repair the 

 tool. An mproperly repaired tool may present a 

 hazard to the user and/or others.

WARNING

!

Your safety depends, on a large part, on the co-

ndition of the wheel during grinding. A wheel in poor 

condition may break apart during rotation, injuring 

the operator, a bystander and possibly causing 

property damage.

To properly care for your wheel, follow these tips:

•  Always transport, store and handle wheels with

   care. Wheels may be damaged if they are dro-

   pped or if heavy objects are stacked on them.
•  Select the right grinding wheel for the job. DO 

   NOT grind material that is not designed for the 

   wheel.

•  Select the right wheel for the machine. A mac-

   hine that rotates at a higher RPM than the wheel

   

WHEEL CARE

rating may cause the wheel to fly apart.

•  Mount the wheels properly (see Replacing 

   Wheels). Never use a wheel with the wrong 

   arbor size for the grinder.

•  DO NOT abuse the wheel by jamming the work

   into the grinding wheel with excessive force.

•  Grinding on the side of the wheel may cause 

   wheel damage.

•  Dress the grinding wheel when the surface loses

   its abrasive quality or bite.

Dressing restores the grinding wheel’s abrasive 

quality. Whenever the front surface of the wheel 

loses its abrasive qualities (loading or polishing),

then the wheel should be dressed.
To dress the grinding wheel:
1. With the machine plugged into power, stand 

    to the side of the grinding wheel and move the 

   red switch to the ON position.

2. Allow the machine to run for 1 full minute to 

    make sure that the grinding wheel is not going 

     to fly apart and injure you, then move to the 

     front of the machine.

3.Hold the dressing tool firmly on the tool rest

   with both hands and press it lightly against 

   the front surface of the grinding wheel as 

   shown( in Fig10).

4.Move the dressing tool in a side-to-side motion,

    while keeping it even with the front surface of  

   the grinder.

5.Regularly pull the dressing tool away from the 

   wheel for visual inspection and repeat Steps 3 

   & 4 until the surface of the wheel appears to be 

   restored to its normal color and texture.

WHEEL DRESSING

Figure 10

Summary of Contents for TLGS625

Page 1: ...STRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product TLGS625 2 X 28 BELT AND 6 WHEEL BENCH GRINDER SANDE...

Page 2: ...x 28 Wheel size TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFETY GUIDELINES 4 PACKAGE CONTENTS 7 KEY PARTS DIAGRAN 8 ASSEMBLY INSTRUCTIONS 10 OPERATION 12 MAINTENANCE 15 TROUBLESHOOTING GUIDE 17 EXPLONED...

Page 3: ...uently Do not start the tool if the grinding wheel is in contact with the workpiece Always ensure the safety guards are attached correctly and do not operate the bench grinder without the guards attac...

Page 4: ...ly tightened 18 Remove adjusting keys and wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury 19 Never forc...

Page 5: ...ll grounded cord connected machines In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 6: ...An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table shows the correct gauge to use depending on the cord length If in doubt use the next heavier...

Page 7: ...tor 1 Hex column screw M5x12 1 Flat washer D5 2 Coolant tray Philips screw flat washer spring washer M5X10 2 1 1 1 Spark deflector 2 2 1 Pressing block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 No 1 2 3 4 E...

Page 8: ...PARTS DIAGRAN TLGS625 1 2 4 3 5 6 7 8 No Description Qty 1 LED work light 1 2 Sanding belt Work table deflector 1 3 ON OFF switch 1 4 Coolant tray 1 5 Tool rest 1 6 Grinding wheel 1 7 Eyeshield assy...

Page 9: ...t be positioned between the grinding wheel and the operator s face to protect the operator from flying debris This is not a rep lacement for safety glasses To install the spark guard and eye shield 1...

Page 10: ...operning is 1 1 2in in diameter and can be connected to a utility vacuum or a dust collector To connect the dust port to a dust collection system 1 Place a hose clamp over the dust hose 2 Slide th ho...

Page 11: ...n produces sparks DO NOT allow anyone to stand in the path of the sparks DO NOT grind near flammable liquids or gases Wear the proper protective clothing Remember that particles flying off of a grindi...

Page 12: ...the ON position Figure 7 3 Allow the machine to run for at least 1 full mi nute to make sure that the grinding wheel is not going to fly apart and injure you then move to the front of the machine 4 G...

Page 13: ...rly care for your wheel follow these tips Always transport store and handle wheels with care Wheels may be damaged if they are dro pped or if heavy objects are stacked on them Select the right grindin...

Page 14: ...LACING WHEELS The wheel guard assembly must be re moved in order to mount or dismount a grinding wheel To remove mount a wheel 1 Disconnect the grinder from the power supply 2 Remove the three Phillip...

Page 15: ...e right hand sanding belt cover as shown in Fig13 and remove the cover 3 Loosen the sanding belt tension knob as shown in Fig14 4 Pull the sanding belt tension knob down with one hand and work the san...

Page 16: ...e being blown or circuit breakers tripped 1 Overloading due to binding 2 Defective plug 3 Defective cord 4 Defective switch 1 Clean around wheels and shaft and or replace bearings 2 Replace plug 3 Rep...

Page 17: ...into w heel 2 Wheel too soft for the material being ground select harde r bond 3 Replace the wheel 4 Dress the wheel 5 Consult manufacturer of grinding wheel Wheel clogs and workpiece shows burn mark...

Page 18: ...18 EXPLONED VIEW TLGS625...

Page 19: ...g Screw 1 42 Hex Bolt M5X 10 2 43 Fixing Disc 1 44 Work Table Deflector 1 1 6 1 7 Philips Screw Flat Washer Spring WasherAssy M5x10 M4x8 3 45 Flat Washer D5 4 46 Limit Plate 1 47 Coolant Tray 1 48 Hex...

Page 20: ...20 BD4603 TLGS625 Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY WARRANTY info toolots com...

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